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Edge PresencePlus P4, User Manual

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Edge PresencePlus P4 User Manual Download Page 178

170

P/N 120413

01/05

Index

PresencePLUS

®

P4 EDGE

Banner Engineering Corp.

•  Minneapolis, MN USA

www.bannerengineering.com • Tel: 763.544.3164

L

language selection

146

lens

aperture lock screw

29

filters

12

focus lock screw

29

focus value

39

focusing

29, 43

installing

12

light source

11

Locate tool

60

M

Magnify button

53

Main Menu screen

31

Main Menu toolbar

32

maintenance, Sensor

3

Measure tool

89

monitor

158

monitors

7" LCD

158

9" tube

157

N

Navigation/Results window

33

NPN/PNP

connections diagram

16

Product Select line parameter

28

trigger inputs

14

trigger parameter

28

O

Object tool

79

operating environment

i

output delay

141

output duration

141

output filter

103

P

pinout diagram, Ethernet connection

160

PNP/NPN

connections diagram

16

Product Select line parameter

28

trigger inputs

14

trigger parameter

28

Product Change

input

17, 147

specifications

17, 147

Product Select

input specifications

17, 147

inputs

17, 147

Q

quality of image

39

Quick Teach

54

R

reference image

capturing

39

template

33

Region of Interest (ROI)

52

relative tools

33

results

reviewing

119, 129

window

33

ROI

drawing

53

Linear

52

types

52

Run

125

Run screen

126

Run Select tab

131

S

safety

i

Save window

149

Sensor connections

13

Sensor lens

12

Sensor maintenance

3

serial cable

8

serial port

159

default settings

101

PC cable

8

Setup

37

software

installing

19

starting

26

uninstalling

19

updating

3

specifications

Ethernet communication

160

monitor

157, 158

Sensor

156

serial port communication

159

Status window

36

strobe

15

System Setup

Communication

136

Input/Output

140

Reset tab

143

Strobe

142

System Setup window

136

system startup

20

Summary of Contents for PresencePlus P4

Page 1: ...Printed in USA P N 120413...

Page 2: ...hese sensors do NOT include the self checking redundant circuitry necessary to allow their use in personnel safety applications A sensor failure or malfunction can cause either an energized or de ener...

Page 3: ...This User s Manual reflects Sensor Firmware Version 1 0 0 and GUI Software Version 2 0 2...

Page 4: ......

Page 5: ...ay from high voltage power sources and motors Avoid the damage that electrostatic discharge ESD can cause to the Sensor Always use a proven method for preventing electrostatic discharge when installin...

Page 6: ...shooting 20 4 Getting Started 25 Typical Setup and Startup Sequence 26 Starting Up the Software 26 Setting Up Hardware Parameters 28 Building an Inspection 28 Navigating in PresencePLUS P4 30 Exiting...

Page 7: ...Run Monitor Tab 127 Results Window 129 Run Results 130 Run Select Tab 131 Run Log Tab 133 12 System Setup 135 Sensor Select Tab 136 Communication Tab 139 InputOutput Tab 140 Strobe Tab 142 Reset Tab 1...

Page 8: ......

Page 9: ...Product Support and Maintenance This section provides general Banner resources and specific documentation warnings and cautions for installers and operators of the PresencePLUS P4 Sensor Product Supp...

Page 10: ...Help files provide convenient access to detailed instructions for setting up and running inspections These online Help files are included with the Sensor and can be viewed from the CD Banner Website T...

Page 11: ...r the improper application of Banner products This warranty is in lieu of any other warranty either expressed or implied Banner Engineering Corp assumes no liability for damages resulting from the use...

Page 12: ...4 P N 120413 01 05 Product Support and Maintenance PresencePLUS P4 EDGE Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164...

Page 13: ...Sensor captures images and its software analyzes the images using one or more Vision tools to pass or fail the product The PC is not required for running inspections after the inspection files have be...

Page 14: ...Tel 763 544 3164 Typical Application A typical PresencePLUS P4 application is shown below Typical PresencePLUS P4 Application Inspected Parts Light Source PresencePLUS P4 Sensor Right Angle Sensor sho...

Page 15: ...PLUS P4 system consists of the Sensor and a PC with PresencePLUS P4 software and the appropriate connections The Sensor requires lighting and a trigger device and an optional video monitor can be conn...

Page 16: ...itor Cable to Video Monitor optional BNC06 2 m 6 BNC15 5 m 15 BNC30 9 m 30 Serial Cable to PC Serial Port DB9P06 2 m 6 DB9P15 5 m 15 DB9P30 9 m 30 Ethernet 12 pin Discrete I O Power Ground RS 232 Seri...

Page 17: ...g the Lens 12 Installing Lens Filters 12 Sensor Connections 13 Supply Voltage Brown and Blue Wires Pins 12 and 13 13 Electrical Selection 13 Trigger Pink Wire Pin 4 14 Strobe Out 15 RS 232 Pins 1 9 10...

Page 18: ...3 Thread the lens onto the Sensor s lens mount 4 Connect the communication cable between the PC and Sensor 5 Connect the trigger source see step 2 above to the Sensor as follows a Connect brown wire...

Page 19: ...ction 15 Dimensions Specifications and Parts Cable Bend Relief Allow at least 75 mm 3 clearance at the rear of the Sensor for cable bend relief Mounting Hardware The following mounting hardware is sup...

Page 20: ...n focusing and locking the lens NOTE Any C mount lens may by used with PresencePLUS P4 Sensors For non Banner lenses follow the lens manufacturer s unpacking and installation instructions Installing t...

Page 21: ...The P4 inputs Trigger Product Change Remote Teach and Discrete and outputs can be configured for either NPN current sourcing or PNP current sinking This selection is made in the System Setup window on...

Page 22: ...er modes Input current sinking mode external PNP driver Input current sourcing mode external NPN driver PNP and NPN Leading Edge and Trailing Edge Trigger Inputs Leading Edge PNP Configuration Trailin...

Page 23: ...ctive signal during the exposure time Time Duration Strobe is active upon a valid trigger with length set from 1 to 10 000 ms Electrical Specifications of Strobe High 4V min at 100 mA max Low 0 5V max...

Page 24: ...rent sourcing mode PNP Typical PNP and NPN connections are shown below See also the Programmable Input and Output Specifications table below Pin 5 Black Wire I O 1 Pin 6 Red Wire I O 2 Pin 7 White Wir...

Page 25: ...reater than 1 millisecond The Product Select input is pulsed to correspond to a program location For example five pulses will load program 5 See Product Change and Product Select Timing on page 18 One...

Page 26: ...on Product Select is 1 millisecond active and 1 millisecond inactive In this example the Sensor will stop executing the inspection it is currently running go to address number four because there are f...

Page 27: ...se all active programs 2 Uninstall previous installations of PresencePLUS see below 3 Insert the PresencePLUS P4 CD into the CD ROM drive The CD will auto start NOTE If the install screen does not app...

Page 28: ...nected to Pin 4 pink wire Trigger In Any additional connections are made as required 3 Verify power Ensure that the Sensor is powered by 10 30V dc 24V dc 10 if a light is powered by the Sensor 4 Verif...

Page 29: ...ull down menu b Click OK NOTE A serial connection requires changes to the Sensor and an established dial up network See the PresencePLUS P4 Serial Connection Procedures document on the software CD for...

Page 30: ...Does the error message display the IP address 192 168 0 1 Yes Go to step c No Change the IP address in the software to 192 168 0 1 and retry c Click the Yes button If the Sensor is found on another I...

Page 31: ...etwork running before you installed the software Yes Go to step c No Start the dial up network session with PresencePLUS P4 Use the PresencePLUS P4 Serial Connection Procedures document to guide you t...

Page 32: ...ull resolution image Please try again Image is frozen on PC and monitor Green Ready LED on Sensor is OFF Software restart needed or loose connections Restart the PresencePLUS P4 software If a software...

Page 33: ...ts typical approaches to setting up and running inspections Typical Setup and Startup Sequence 26 Starting Up the Software 26 Setting Up Hardware Parameters 28 Building an Inspection 28 Navigating in...

Page 34: ...are parameters 4 Build and run an inspection For complete installation information see Section 3 Installation beginning on page 9 or the Installation section of the Help files on the PresencePLUS P4 s...

Page 35: ...eens depict Windows NT and Windows ME Other Windows versions may vary d If prompted reboot the PC Windows NT Screen Windows ME Screen a Open the Network Properties on the PC right click the Network Ne...

Page 36: ...vice being used For this example the QS18V6ND NPN output is the trigger device so NPN is selected 3 Configure the four discrete inputs outputs 4 If a strobed light source is being triggered by the Sen...

Page 37: ...ROI for translational and rotational changes b REQUIRED Add Vision tool s to inspect the part c Add Measure tool s to create distance measurements from points found d REQUIRED Add Test tool s to set t...

Page 38: ...uts to the Sensor 5 Begin inspection To begin inspecting click the Start button in the Run screen Navigating in PresencePLUS P4 The application follows typical navigational sequences example Setup Too...

Page 39: ...ion Results Toolbar Buttons on page 34 Status Window Displays feedback during Setup and Run See Status Window on page 36 Image Toolbar Allows manipulation of the Image window properties and contents S...

Page 40: ...lens trigger and lighting to acquire images Create a reference image to be used later Tools Add tools to an inspection Build the tools from scratch or load tools from a previous inspection file saved...

Page 41: ...or using tools click on any tool navigation button to get the corresponding tab in the Configuration window Tool Navigation Buttons Absolute and Relative Tools The Location tool tracks parts in the Im...

Page 42: ...on the Expand button toggles the size of the Navigation Results window to accommodate an expanded list of inspection results files as shown below Expanded Navigation Results Window with Inspection Re...

Page 43: ...cted options with multiple tabs Clicking the Setup Tools Teach Run System Save or Help buttons on the Main Menu toolbar see Main Menu Toolbar on page 32 changes the contents of the Configuration windo...

Page 44: ...date completion Progress bar shows relative image update completion when an image is being transferred from the Sensor to the PC Zoom level Displays the selected zoom level of the image window Cursor...

Page 45: ...om Tel 763 544 3164 5 Setup This section explains how to capture a reference image and set trigger options Setup Screen 38 Capturing a Reference Image 39 Focus Tab 39 Choosing a Trigger Type 40 Settin...

Page 46: ...Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 Setup Screen On initial startup the Sensor displays the Setup screen which is shown below To return to the Setup screen after passin...

Page 47: ...ucial for a successful inspection A quality image shows a measurable and repeatable difference between good products which pass inspection and bad products which fail inspection Focus Tab Click on the...

Page 48: ...the light pixels and dark pixels High gain values will make the image appear grainy There are two ways to adjust exposure time and gain use the Auto Exposure routine or adjust the settings manually Se...

Page 49: ...utine could not brighten the image enough Add more light to the inspection Image too bright The routine could not darken the image enough Remove light from the inspection Manual Exposure Time and Gain...

Page 50: ...ter than one picture element pixel of the image during the exposure time o Use the following calculation to determine the maximum exposure time without blurring Horizontal Field of View FOV is the wid...

Page 51: ...using ring until the image becomes sharper and then starts to blur Turn the focusing ring back until the focus is sharp see below Focus Value on Focus Tab Turn the focusing ring until the Focus value...

Page 52: ...e stored in the inspection file and can be different for each inspection Polarity Choose Leading Edge to capture images at the leading edge of the trigger signal Choose Trailing Edge to capture images...

Page 53: ...rity is illustrated in the Timing Diagram below Timing Diagram Leading Edge and Trailing Edge Trigger Inputs Trailing Edge PNP Configuration Leading Edge NPN Configuration Trailing Edge NPN Configurat...

Page 54: ...rrows Trigger Divide range 1 10 000 triggers Sets the sequence of valid triggers If set to 1 an image is captured in response to every valid trigger if set to 2 an image is captured in response to eve...

Page 55: ...ins how to build open modify manage and save inspection files Typical Build Modify Procedure 48 Building and Modifying an Inspection 49 Choosing a Tool 50 Adding and Removing Tools 51 Renaming Tools 5...

Page 56: ...d is designed to aid the user in building an inspection For detailed explanations of the tools see Section 7 Tools beginning on page 57 2 Existing inspections can be obtained from the Sensor with or w...

Page 57: ...reference image must be captured or selected before building a new inspection See Capturing a Reference Image in Section 5 Setup on page 39 Tools Screen Build Tab Use the Build tab screen to do the f...

Page 58: ...can be entered in the Test tool Results tab and the inspection can be run without teaching CAUTION If Quick Teach or Teach is used all hand entered parameters will be overwritten 5 Save the inspection...

Page 59: ...in Section 7 Tools on page 93 5 Add a Test tool 6 Configure the Test tool inputs and if desired configure the desired results See Test Tool Overview in Section 7 Tools on page 59 7 Set the judgment pa...

Page 60: ...ility depends on the P4 Model The following table lists the ROI type for each PresencePLUS P4 EDGE tool Linear ROI Linear ROIs are used by tools that scan along a defined line in a defined direction D...

Page 61: ...ine on the screen represents the edge profile and the horizontal dashed line green on the screen represents the threshold level Tool Profile Graph Relative Threshold Shown Drawing ROIs Use the followi...

Page 62: ...ined but default is 10 to the selected parameters in the Test tool these parameters determine the Pass Fail criteria for each Test tool within the inspection NOTE Quick Teach will overwrite any manual...

Page 63: ...s window and the software returns to the Build tab At this point all tools in the inspection can be modified If new tools are to be added simply select the tool in the Tools screen If tools are to be...

Page 64: ...ection from the PC or network modify it or save it to the Sensor To select and open an inspection 1 Click the Library tab 2 Select the desired inspection 3 Click the Load button The tools from the sel...

Page 65: ...60 Locate Tool Configuration 61 Locate Tool Results 69 Edge Tool Setup 70 Edge Tool Configuration 71 Edge Tool Results 78 Object Tool Setup 79 Object Tool Configuration 80 Object Tool Results 88 Meas...

Page 66: ...can be counted and the position of each edge can be found Edge position information can be used for distance and angle measurements Examples Measure the height and width of a part Count the pins on a...

Page 67: ...Test tool or to generate a discrete output Additionally a discrete input can be tied to a Test tool The Test tool displays the result ranges it is using as judgment criteria Typically these ranges are...

Page 68: ...an image by finding its first edge Tools that follow the Locate tool do the following Translate and rotate if rotation is enabled their ROIs relative to positional information from the Locate tool Use...

Page 69: ...res and no spaces Draw ROI button Allows an ROI to be added Locate tool uses linear ROIs with one ROI for each Locate tool The ROI s position and width can be modified See Region of Interest ROI in Se...

Page 70: ...an edge at a specific gray scale level Is less likely to find a false edge than other transition types May miss edges if the light level changes between inspections Edge Strength Threshold Detects edg...

Page 71: ...ixel intensity crosses the threshold level Absolute Threshold requires a specific gray scale level to be chosen Relative Threshold converts the range of gray levels found along the ROI into a percenta...

Page 72: ...viewing The top graph at left Edge Profile represents the absolute gray scale level across the Locate tool The bottom graph Edge Strength represents the change in gray scale along the Locate tool Edge...

Page 73: ...ne results in the tool consistently finding one edge every time o More About Widened ROIs If the width of the ROI is greater than 1 the gray scale levels of the pixels are averaged along the width of...

Page 74: ...Polarity helps to filter out unwanted edges Edge Polarity default Bright or Dark Choose Bright to Dark to find edges that start above the threshold value and cross below the threshold value Choose Dar...

Page 75: ...filter averages a segment of pixels along the ROI which smoothes the sharp spikes of the dark lines After the lines are smoothed the Locate tool ignores them because they are below the threshold o Mor...

Page 76: ...gh filter number may miss the edge of a narrow line Sample Rate default 1 range 1 4 1 1 pixel resolution 2 1 2 pixel resolution 3 1 3 pixel resolution 4 1 4 pixel resolution Determines the subpixel re...

Page 77: ...ing Setup the Locate tool calculates the angle of the edge found During inspection the new angle is compared to the original angle If there is any rotational change between the original angle and the...

Page 78: ...544 3164 Edge Tool Setup The Edge tool identifies edges along a selected linear ROI by finding transitions between bright and dark pixels Information captured by the Edge tool can be used to Count ed...

Page 79: ...o spaces Draw ROI button Allows an ROI to be added Edge tool uses a linear ROI See Region of Interest ROI in Section 6 Tools Screen on page 52 Delete button Removes the ROI from the Image window The a...

Page 80: ...edge at a specific gray scale level Is less likely to find a false edge than other transition types May miss edges if the light level changes between inspections Edge Strength Threshold Detects edges...

Page 81: ...ale transition point The tool marks the edge when the pixel intensity crosses the threshold level Absolute Threshold requires a specific gray scale level to be chosen Relative Threshold converts the r...

Page 82: ...viewing The top graph at left Edge Profile represents the absolute gray scale level across the Edge tool The bottom graph Edge Strength represents the change in gray scale along the Edge tool Edge Str...

Page 83: ...er line results in the tool consistently finding one edge every time More About Widened ROIs If the width of the ROI is greater than 1 the gray scale levels of the pixels are averaged along the width...

Page 84: ...ht to Dark to find edges that start above the threshold value and cross below the threshold value Choose Dark to Bright to find edges that start below the threshold value and cross above the threshold...

Page 85: ...first narrow line o In the following image the Smooth filter is set to 3 The Smooth filter averages a segment of pixels along the ROI which smoothes the sharp spikes of the dark lines After the lines...

Page 86: ...d of the FOV before the edge is recognized see the Minimum Width Example below A high filter number may miss the edge of a narrow line Sample Rate default 1 range 1 4 1 1 pixel resolution 2 1 2 pixel...

Page 87: ...SA www bannerengineering com Tel 763 544 3164 Object Tool Setup The Object tool finds objects along a linear ROI Two edge transitions form an object Data returned by the Object tool include the follow...

Page 88: ...phanumeric characters or underscores and no spaces Draw ROI button Allows an ROI to be added Object tool uses a linear ROI See Region of Interest ROI in Section 6 Tools Screen on page 52 Delete button...

Page 89: ...ns Edge Strength Threshold Detects edges on surfaces that are not uniformly illuminated Finds edges in low contrast images Is more tolerant of gradual changes in light levels across the tool than othe...

Page 90: ...pixel intensity crosses the threshold level Absolute Threshold requires a specific gray scale level to be chosen Relative Threshold converts the range of gray levels found along the ROI into a percent...

Page 91: ...top graph in the image at left Edge Profile represents the absolute gray scale level across the Object tool The bottom graph Edge Strength represents the change in gray scale along the Object tool Ed...

Page 92: ...always detect the thin bars This wider line results in the tool consistently finding the object every time More About Wide ROIs If the width of the ROI is greater than 1 the gray scale levels of the p...

Page 93: ...is selected and the dark object will be found only if Dark is selected Either object will be found if Bright or Dark is selected Selecting these options is described in Object Polarity default Bright...

Page 94: ...bject with narrow lines In the following image the Smooth filter is selected so the lines act brighter making thin objects easier to ignore o More About the Filter The smooth filter calculates a rolli...

Page 95: ...ed 25 pixels wide Example 2 One object is less than 6 pixels wide Found 1 dark object Second object less than 6 pixels wide is ignored Object Ignored 1 Dark Object Example 3 Both objects are greater t...

Page 96: ...nes the subpixel sampling Increases the resolution of the tool Increases the inspection time Name Value Description Location pixels X Y The position of the object midpoint The origin 0 0 is the upper...

Page 97: ...r Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 Measure Tool Setup The Measure tool measures the distance between two points found by previous tools it calculates the...

Page 98: ...the measurement After the tool is selected a tab appears at the top of the window that contains the information from the selected tool to Tool Two Use this option to select the tool that contains the...

Page 99: ...for that tool as shown at left Name Value Description Distance Distance X Distance Y Distance total Distance X and Distance Y are illustrated in the following rows of this table Distance Pixels X Y Di...

Page 100: ...values For inspections with many Vision tools the Test tools can be linked together Test Tool Configuration o Name default TT_1 TT_2 Used to rename the tool The name can have only alphanumeric charac...

Page 101: ...E TRUE TRUE Test tool is TRUE when any input is TRUE XOR FALSE TRUE FALSE TRUE FALSE FALSE TRUE TRUE FALSE TRUE TRUE FALSE Test tool is TRUE when one and only one input is TRUE Invert Inverts the indi...

Page 102: ...x Tolerance percent Test TRUE FALSE value Communication Success Fail Discrete Inputs 1 6 ON OFF System Error TRUE FALSE See Tolerance Percent default 10 on page 94 Tolerance Percent default 10 The Tol...

Page 103: ...the Pass Fail status of the inspection Do not check this box if the overall Pass Fail status of the inspection is not dependent on the current Test tool The Pass Fail contribution influences the follo...

Page 104: ...cations below Ethernet Communication Channel Specifications The Sensor can export data over the Ethernet The tables below provide specifications for the communications channels Attribute Specification...

Page 105: ...arate the data and export separate segments to unique external devices Customize the order of the exported data Export data from the Vision tools at different times during the inspection Customize the...

Page 106: ...ision tools and their results to export See below B Select the communication connection s that will export the data See B Select the Connection s on page 99 C Format the ASCII string of data See C For...

Page 107: ...the Communication Tool B Select the Connection s Connection Options Scroll buttons for selecting tabs beyond the width of the window Selects all data options Removes all data options Removes current...

Page 108: ...gineering com Tel 763 544 3164 When Multiple is chosen click Edit Selections to select more than one port The Connection Selection window will pop up Check the desired ports as shown by the checked bo...

Page 109: ...for the serial port are listed in the table below For more information about configuring the Ethernet and Serial connections see Communication Tab in Section 12 System Setup on page 139 C Format the...

Page 110: ...return cr Carriage return only lf Line feed only The delimiter is used to separate the individual pieces of data being sent The delimiter will follow every individual segment of data including the st...

Page 111: ...formation on failing Test tools Communication Tool Results The Communication tool will send out the data in the same sequence that the tools appear in the inspection The transmission of data will incr...

Page 112: ...1 Distance from the reference edge to the current edge Edge Location Point pixels X Y 140 89 49 11 X Y coordinates of the current edge Rotation degrees 16 52 Amount of rotation from the current edge t...

Page 113: ...st dark object found Max Dark Object Width pixels 7 Width of the largest dark object found Width s pixels 155 00 7 00 6 00 6 00 6 00 Widths of all the objects found Location s pixels X Y 226 26 270 15...

Page 114: ...the start of the inspection or power up Execution Time Max ms 0 1 Slowest recorded tool processing time since the start of the inspection or power up Input1 1 0 or 1 1 1 Input 1 results passed 0 Inpu...

Page 115: ...section explains how the Communication tool is used to export data from the Sensor to an external device Communication Tab in the System Setup Window 108 Ethernet Connection 108 Serial Connection 109...

Page 116: ...ick on the Communication tab Ethernet Connection In order to establish a connection the external device must be directed to the correct IP address and the correct TCP port In TCP IP protocol a TCP por...

Page 117: ...connection that can be configured Serial 1 is Pins 1 9 and 10 Communication Tool Setup Serial Connection TCP Port Numbers Ethernet Socket Default IP Address TCP Port Numbers Ethernet Socket Default IP...

Page 118: ...5 Look in HyperTerminal or Telnet to see if the data has updated Detailed Steps for Testing the Communication Tool Various software programs can test the communication connection Two such programs ar...

Page 119: ...onfigured Communication tool 2 Connect a PC to the Sensor using an Ethernet crossover cable Connect a PC to the Sensor using a serial cable 3 Start a new connection with HyperTerminal 4 Connect using...

Page 120: ...configured correctly The connection should be Ethernet socket 1 10 Verify that the desired result data has been selected in the Tool tab 3 Check the receiving device setup Check the IP address The dev...

Page 121: ...neapolis MN USA www bannerengineering com Tel 763 544 3164 9 Teach This section explains setting judgment tolerances by teaching inspections on good product Teach Overview 114 Quick Teach 114 Teach 11...

Page 122: ...ck Teach and Teach Quick Teach The Quick Teach button is in the Tools window as shown below Quick Teach Button on the Tools Build Tab Quick Teach Button Use Quick Teach to set the Pass Fail parameters...

Page 123: ...d of using the reference image as the good part Teach uses new good parts that are presented to the Sensor under running conditions NOTE The Teach screen looks very similar to the Run screen Verify th...

Page 124: ...lternative to teaching enter judgment tolerances in the Results tab in the Test tool and run the inspection without teaching See Test Tool Configuration in Section 7 Tools on page 92 To display the Te...

Page 125: ...Use All to not limit the Teach sample size Use Count to have the Sensor automatically stop the Teach process after a set number of samples Use the Count option when there is a known sample set size Us...

Page 126: ...The inspection image and results will update upon capture Unchecked Only the results will update upon capture NOTE Displaying the image on the PC will add to the inspection time Teach Counts Tracks t...

Page 127: ...e inspection are displayed in the Results window shown below In this window access such statistics as tool execution status and time Test tool results and any errors Enlarge the window to the size sho...

Page 128: ...120 P N 120413 01 05 Teach PresencePLUS P4 EDGE Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164...

Page 129: ...at the Remote Teach line is active and waits for the next valid trigger 3 At the next valid trigger Ready goes inactive the Green Ready LED shuts OFF and the Sensor acquires a new image 4 The Sensor a...

Page 130: ...413 01 05 Remote Teach PresencePLUS P4 EDGE Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 Vision tools and the Test tool are shown below Vision Tool and Test To...

Page 131: ...l signals meet minimum times Remote Teach Timing Sequence A successful Remote Teach will occur ONLY if the new target is similar in contrast to the original target The exposure time and gain are NOT m...

Page 132: ...ils for this reason then the new pattern will not be taught and the existing inspection will still be valid If Location tools were used and they performed correctly or if Location tools were not used...

Page 133: ...gineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 11 Run This section explains how to monitor and select inspections Run Screen 126 Run Monitor Tab 127 Results Window 129 Ru...

Page 134: ...Run Screen Use the Run screen to start stop monitor and log an inspection To display the Monitor tab on the Run screen shown below click Run in the Main Menu toolbar The Monitor tab is the default ta...

Page 135: ...remotely taught inspection Next RT Fail Display next failed remotely taught inspection Next Display all inspections The display is updated continuously but because of transfer speed limits not every...

Page 136: ...isters to store the Pass Fail counts for that particular inspection Inputs Each numbered circle represents an input and its current state Outputs Each numbered circle represents an output line and its...

Page 137: ...icates the tolerance assigned to the parameter and its current value If the current value falls within the Test tool s set tolerance or if the tool executed properly then a green symbol is shown besid...

Page 138: ...s how long a failed image is displayed on the monitor Power up time time since last shutdown resolution second Pass count Fail count Missed trigger count total number of triggers missed because Sensor...

Page 139: ...he Sensor memory The Software Override option signals the Sensor that the inspection to run will be manually selected With this option selected the inspection displayed next to the Override button is...

Page 140: ...his example the Sensor will stop executing the inspection it is currently running go to address number four because there are four pulses load the inspection at location four enter Run mode and execut...

Page 141: ...motely taught inspections based on Strategy Any Log all inspections based on Strategy None Log not updated Strategy default First Ten First Ten Store the first 10 inspections that meet the mode criter...

Page 142: ...the GUI s memory Flush Deletes all stored inspections from the Sensor s memory PC Saved Selected Allows the user to write the current log file from the GUI s memory onto a hard drive or other storage...

Page 143: ...142 Strobe Width 142 Level 142 Reset Tab 143 Start Up Inspection Select Tab 144 NTSC Tab 145 Language Tab 146 To display the System Setup window Click the System button in the Main Menu toolbar Use t...

Page 144: ...763 544 3164 Sensor Select Tab Use the Sensor Select tab to establish the Sensor connection with the PC NOTE An option box to open the Sensor Select tab is automatically displayed if the Sensor either...

Page 145: ...will communicate via the Ethernet port or a serial connection Choose to use an IP address if the Ethernet port will be used Ethernet RJ 45 PC to Sensor Connection Setup Screen Shows the IP address th...

Page 146: ...tem Setup PresencePLUS P4 EDGE Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 IP Address History Use this button to view previous IP Addresses and Subnet Masks I...

Page 147: ...Address Window To change the Sensor IP Address 1 Enter the new IP address and click OK 2 Change the IP address in the Communication tab to the new address NOTE Performing a system reset in Step 3 may...

Page 148: ...he functionality of the 4 programmable I O connections Defaults are shown System Setup Window InputOutput Tab Inputs default Current Sourcing Outputs default Current Sinking Trigger Product Change Rem...

Page 149: ...Normally Open Closed default Open Select the state open or closed that the output will take when not active Normally Open The output becomes active when the logic condition controlling the output bec...

Page 150: ...be Tab of the System Setup Window Selection Description OFF The strobe output never becomes active ON The strobe output remains active Exposure Duration The strobe output is active only while the Sens...

Page 151: ...Reset Tab of the System Setup Window Selection Description Reset Error Flag Click to clear the Red Error LED on the Sensor Reset Error Log Click to clear the error log System Reset Click to reboot th...

Page 152: ...Start Up Inspection Select Tab System Setup Window Start Up Inspection Select Tab Choose Inspection Name then click on the down arrow for a drop down list of up to 12 inspections saved on the Sensor T...

Page 153: ...ngineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 NTSC Tab System Setup Window NTSC Tab Choose the desired zoom level of the image window as it will appear on the optional...

Page 154: ...dow Language Tab Click on the down arrow for a drop down list of the languages installed from the PresencePLUS software CD Click on the desired language then click Apply At the next start up the Prese...

Page 155: ...input responds to the leading edge transition of a pulse greater than 1 millisecond The Product Select input is pulsed to correspond to a program location For example five pulses will load program 5 S...

Page 156: ...on Product Select is 1 millisecond active and 1 millisecond inactive In this example the Sensor will stop executing the inspection it is currently running go to address number four because there are...

Page 157: ...www bannerengineering com Tel 763 544 3164 14 Saving Inspections This section explains how to store inspection files on the Sensor or PC Save Window 149 Inspection inp Files 150 Save Window Use the Sa...

Page 158: ...Image parameters are the programmed values that were used by the Sensor to acquire the inspection image These values include gain exposure time and trigger setup Inspection parameters include Location...

Page 159: ...P4 dimensions component specifications and a list of available parts Sensor and Mounting Bracket Dimensions 152 Right Angle PresencePLUS P4 Sensor 152 Right Angle Sensor Mounting Bracket 153 In Line P...

Page 160: ...MN USA www bannerengineering com Tel 763 544 3164 Sensor and Mounting Bracket Dimensions Right Angle PresencePLUS P4 Sensor Right Angle P4 Sensor Dimensions 34 3 mm 1 35 C C L L 66 8 mm 2 63 112 5 mm...

Page 161: ...164 Right Angle Sensor Mounting Bracket Right Angle Sensor Mounting Bracket Model SMBP4RA Dimensions 4 1 mm 0 16 47 37 mm 1 87 R 112 5 mm 4 43 8 dia 3 81 mm 0 15 4 6 8 mm 0 27 22 5 45 dia 44 5 mm 1 75...

Page 162: ...p Minneapolis MN USA www bannerengineering com Tel 763 544 3164 In Line PresencePLUS P4 Sensor In Line P4 Sensor Dimensions C C L L 33 4 mm 1 32 17 1 mm 0 68 123 2 mm 4 85 136 1 mm 5 36 17 2 mm 0 68 7...

Page 163: ...63 544 3164 In Line Sensor Mounting Bracket In Line Sensor Mounting Bracket Model SMBP4IL Dimensions 49 8 mm 1 96 1 4 20 PEM Nut Press Fit PEM CLS 0420 0 66 9 mm 2 64 5 1 mm 0 20 16 8 mm 0 66 dia 3 81...

Page 164: ...hernet RS 232 flying leads Display Options PC or NTSC video 9 m 30 max cable length Memory Stores up to 12 inspection files Acquisition 500 frames per second max Image size 128 x 100 pixels Levels of...

Page 165: ...b Operating Temperature 10 to 55 C 14 to 130 F Maximum Relative Humidity 95 non condensing Electrical System NTSC compatible Picture Tube 9 measured diagonally Horizontal Resolution 1000 TV lines cent...

Page 166: ...15 8 ounces Operating Temperature 0 to 50 C 32 to 122 F Maximum Relative Humidity 95 non condensing Electrical System NTSC PAL autoswitching Display 7 measured diagonally TFT LCD Wide Screen Resolutio...

Page 167: ...ineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 Serial Port Communication Specifications Baud Rate 115K Data Bits Eight Stop Bits One Parity Odd Flow Control None Connector...

Page 168: ...g with a network device such as an Ethernet hub or switch Protocol TCP IP Data Transfer Rate 10 100 Mbps Max Cable Length 120 m 393 Recommended PC IP Address 192 168 0 2 PC Subnet Mask 255 255 255 0 F...

Page 169: ...nt Lenses 6 5 mm LCF06LT 8 mm focus locking adjustable aperture LCF08LT 12 mm focus locking adjustable aperture LCF12LT 16 mm focus locking adjustable aperture LCF16LT 25 mm focus locking adjustable a...

Page 170: ...80M LED area light visible red male pigtail 80 mm x 80 mm LEDRA80X80M LED area light infrared male pigtail 80 mm x 80 mm LEDIA80X80M Area light polarizing kit LEDAPFK Backlights and Kits LED backlight...

Page 171: ...50 60 Hz HFFW24AC 915 mm 36 light 110 230V ac 50 60 Hz HFFW36AC 1220 mm 48 light 110 230V ac 50 60 Hz HFFW48AC Single straight light bracket SMBWFTLS Single right angle light bracket SMBWFTLR Replacem...

Page 172: ...w SMBPPK6 a Column bracket knuckle SMBPPK b Column bracket base SMBPPKB c Column bracket 76 mm 3 extension SMBPPKE3 d Column bracket 152 mm 6 extension SMBPPKE6 Monitors and Video Cables 9 NTSC video...

Page 173: ...ronym for American Standard Code for Information Interchange An 8 bit coded character set used to represent alphanumeric punctuation and certain special control characters B backlighting A condition w...

Page 174: ...system Measured from the distance behind an object to the distance in front of the object with all objects appearing in focus depth of focus The range of lens to image plane distance having the image...

Page 175: ...ration of light usually through radiant filaments in a bulb incident light The light falling directly on an object inverse square law The exponential relationship between increased distance and decrea...

Page 176: ...nformation in each location moves shifts into the adjacent location signal to noise ratio The ratio of the maximum value of an output signal to the standard deviation amplitude of the noise on the sig...

Page 177: ...g and Product Select 17 147 programmable I O 16 trigger 14 D dimensions In Line Sensor 154 mounting brackets 153 155 Right Angle Sensor 152 documentation Banner Website 2 help files 2 printed 2 E Edge...

Page 178: ...NP NPN connections diagram 16 Product Select line parameter 28 trigger inputs 14 trigger parameter 28 Product Change input 17 147 specifications 17 147 Product Select input specifications 17 147 input...

Page 179: ...net 110 Test tool 92 timing options 46 tools absolute 33 adding 51 choosing 50 Communication 107 Edge 70 Locate 60 Measure 89 Object 79 relative 33 removing 51 renaming 51 Test 92 Tools screen 47 trig...

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Page 182: ...ve at the time it is returned to the factory during the warranty period This warranty does not cover damage or liability for the improper application of Banner products This warranty is in lieu of any...

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