Dreizler marathon M 10001.1 Manual Download Page 9

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dreizler A 3001 E | 18.12.2015

Contents

Work sheet - Maintenance and firing systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

Maintenance report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

Annual inspection and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

56.1

Annual maintenance and replacement of safety-relevant components . . . . . . . . . . . . . . . . . . . 177

56.2

Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

56.3

Inspection and maintenance scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

56.4

Recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

56.5

Remarks on inspection and maintenance of heat generators . . . . . . . . . . . . . . . . . . . . . . . . . . 178

56.6

Replacement of safety-relevant components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

56.6.1 List of typical wear parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
56.7

Guidelines and directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

56.8

Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

56.8.1 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
56.8.2 Wear parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
56.8.3 Auxiliary material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
56.9

Wear parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

57 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

57.1 Supplier documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

Summary of Contents for marathon M 10001.1

Page 1: ...MANUAL marathon burners hightech low emission gas burner Subject to technical modifications without notice...

Page 2: ...fety instructions is mandatory DANGER Refers to a potentially hazardous situation where non compliance with safety instructions may lead to serious injury or death WARNING Refers to a potentially haza...

Page 3: ...of the motorised air damper pressure side for MAX load 25 9 3 Presetting the manual damper for maximum load suction side 26 9 4 Setting burner load 27 9 5 Presetting of the motorised air damper pressu...

Page 4: ...urner 47 13 1 Procedure 47 14 The air damper 48 14 1 Technical description 48 14 2 Air damper configuration 49 14 3 Air damper burner allocation 49 15 Configuration of the ring air damper 50 15 1 Pres...

Page 5: ...ition transformer ZE 30 7 5 single pole 74 22 1 1 Description 74 22 1 2 Technical data 74 22 1 3 Single pole ignition 74 22 2 Ignition transformer ZM 20 10 2 pole 75 22 2 1 Description 75 22 2 2 Techn...

Page 6: ...ing gas ramps 106 32 1 Scope of delivery and mandatory safety accessories 106 32 2 Mounting the gas ramp 107 32 3 Distance of solenoid valve to burner 107 32 4 Leakage test of the gas ramp 107 32 4 1...

Page 7: ...onobloc 134 41 3 Measuring point marathon Monobloc 135 42 Noise level gas dual fuel and oil burner Duobloc 136 42 1 Noise levels for series marathon gas dual fuel and oil burner Duobloc 136 42 2 Measu...

Page 8: ...rathon gas and dual fuel burners 157 50 Basic calculations 161 50 1 Burner capacity determination 161 50 2 Gas flow rate m3 h 161 50 3 Reference value for lower heating value Hu 161 50 4 Reference val...

Page 9: ...2 Definitions 177 56 3 Inspection and maintenance scope 177 56 4 Recommendation 178 56 5 Remarks on inspection and maintenance of heat generators 178 56 6 Replacement of safety relevant components 179...

Page 10: ...l power supply company Service and maintenance work as well as changes in the burner setting may only be performed by trained and authorised specialist staff With a noise level above 80 dB A an ear pr...

Page 11: ...gas and dual fuel burners are certified to a maximum of 90 C combustion air temperature and are approved for operation Higher temperatures on request The burner may only be operated in a clean and dr...

Page 12: ...ctive 97 23 EC Pressure equipment directive with relevant optional equipment and identification of the burn er Burners with gas ramp components 0 5 bar internal pressure and DN 100 nominal width are s...

Page 13: ...e been manufactured in compliance with the pressure equipment directive These have been marked with the CE mark CE mark for marathon burners in compliance with the pressure equipment directive Fig 2 2...

Page 14: ...CE certification and declaration of conformity dreizler A 3001 E 18 12 2015 A 2001 1 13 EN 17 06 2013 14...

Page 15: ...CE certification and declaration of conformity dreizler A 3001 E 18 12 2015 A 2001 1 13 EN 17 06 2013 15...

Page 16: ...CE certification and declaration of conformity dreizler A 3001 E 18 12 2015 A 2001 1 13 EN 17 06 2013 16...

Page 17: ...er dreizler GmbH is a downstream user and therefore not responsible for pre reg istration of materials Prefabricated materials and working auxiliary materials required for the manufacture of our produ...

Page 18: ...on the burner The patented burner system offers excellent results in terms of burner capacity burner safety start up be haviour burner adjustment and hygiene behaviour 4 1 The mixing manifold The mixi...

Page 19: ...urner head The gas radially enters the first low pressure buffer zone via numerous bores due to this low pressure the gas is practically sucked from the burner head rings The lack of retaining bridges...

Page 20: ...gle unit with the burner bloc in the burner housing 5 1 Burner construction marathon M 1001 5001 1 MONObloc Fig 5 1 Image burner construction M 1001 MONObloc 1 Fan housing 12 Front plate 2 Swivel flan...

Page 21: ...C 5001 and 10001 MONObloc Fig 5 2 Image burner construction M 10001 MONObloc 1 Fan housing with integrated air damper 9 Air box 2 Swivel flange 10 Control cabinet 3 Burner housing 11 Electric motor 4...

Page 22: ...athon burners of type DUObloc the fan and burner are installed separately After installation on site the burner is fitted with an air duct for combustion air supply 6 1 Burner construction marathon DU...

Page 23: ...90 seconds Heating operation Once the preset boiler temperature has been reached the burner will automatically switch off and will reactivate when reheating is required The burner can operate without...

Page 24: ...Activate main switch for electric supply where available Check burner for voltage Check rotational direction of fan motor Dismantle burner head Check installation and seating of burner head ignition a...

Page 25: ...tling of the fan NOTICE The manual damper is no longer included from sizes 5001 4 onwards In its stead a suction side fixed suc tion throttle is planned for smaller burner loads of 70 NOTICE Check the...

Page 26: ...each cam The switching cams 1 and 2 act as limiters for the servomotor Small load MIN for the burner is limited to a minimum value only in burners with pneumatic components with the minimum permitted...

Page 27: ...or the axis 6 Axis 9 4 Setting burner load Increase air flow rate via the manual damper Burner load increases Set the gas flow rate Calculate by way of the following formula For the calculation of the...

Page 28: ...ressed in MIN position Run to small load MIN until the motorised air damper reaches an angle of approx 5 30 Set the O2 content at MIN load to approx 4 by turning the setting screw N Check O2 and CO co...

Page 29: ...r A 3001 E 18 12 2015 A 2003 1 10 EN 11 11 2010 29 Air pressure at the burner head should not be set below 1mbar at MIN load Adjust this point at switch ing cam MIN of the servomotor Fig 9 7 Adjusting...

Page 30: ...controlled combustion air fans can therefore significantly lower overall operational costs and reduce the noise levels of the burner in the lower load rang es marathon gas power burners are endurance...

Page 31: ...t will effectively protect the gas air ratio controller from conden sation in the combustion chamber 3 Air pressure PL is measured upstream ahead of the swirl plate in the burner head 4 In burner type...

Page 32: ...s the burner motor speed in accordance with the relevant load po sition point d Speed transmitter which ensures feedback of the motor speed to the automatic gas control box As a rule all these positio...

Page 33: ...uency converter frequency Fixed values are 11 6 Configuration of the burner management system ETAMATIC OEM A detailed operating manual for ETAMATIC OEM is included in the appendix Please read the oper...

Page 34: ...g of the servomotor and the oil regulator must be doweled and pinned after commission ing The servomotor has a working range of 0 to 90 The oil regulator 1 and the servomotor 2 shall be doweled so tha...

Page 35: ...s oil pressure switch 11 9 1 Gas pressure switch MIN Set the gas pressure switch MIN to 50 supply pressure if the switch serves both functions gas pres sure monitoring and tightness indicator monitori...

Page 36: ...ruption in MIN position i e is not depressed The setting of the air dampener as de scribed above is to be carried out simultaneously Open the servomotor by lifting its lid The switching cams 1 and 2 a...

Page 37: ...gas damper 1 The leverage length of air and gas damper levers is min 16mm and max 48 mm A setting towards the max range at about 35mm is recommended 2 The adjustment rod is set in its length in such a...

Page 38: ...peration and forming the main flame 12 4 2 Burner start up in MIN position The burner is activated via the thermostat The automatic firing sequence control programme starts up NOTICE Should the burner...

Page 39: ...eficiency NOTICE In position MAX the air damper L90 or L130 must be fully opened Only then will the entire air damper section be available on the pressure side for the required air flow ad justment Ad...

Page 40: ...t it will power from head pressure measuring nipple downstream of the gas damper will display a pressure ratio of approx 100 33 3 1 NOTICE Gas pressure decreases squared to linear capacity Tab 12 1 Bu...

Page 41: ...ural gas 1 MIN load 20 1 1 Burner load approx 20 30 1 2 Burner head pres sure 5 10 0 of end value MAX 1 3 CO2 content 7 5 9 0 1 4 CO content max 50ppm 0 005 2 Partial load 30 2 1 Burner load 30 2 2 Bu...

Page 42: ...r correct in MIN position only Fig 12 6 Gas damper linear error 1 CO2 before 2 CO2 after Excess air in the entire range of the control curve CO2 values too low Reason Gas damper closes faster than air...

Page 43: ...2 CO2 after 3 CO before 4 CO after Air deficiency in intermediate positions Reason Gas damper moves temporarily to quickly in direction OPEN Remedy Start air damper lever further back on the adjustmen...

Page 44: ...ied out prior to an alignment of the intermediate settings just like in two stage gas burners In two stage burners intermediate settings are not of crucial importance The air damper is moved directly...

Page 45: ...PEN NOTICE Adjust air flow to more or less where required 12 7 3 Setting the ignition phase Select an intermediate position with servomotor at 50 of burner load 25 of max head pressure Adjust cam 3 ig...

Page 46: ...tting of the MIN cam in direction OPEN in order to reach the min permitted waste gas temperature In contrast in accordance with DIN 4702 6 a low waste gas temperature up to 50 C is desirable for con d...

Page 47: ...burner Deactivate the burner main switch located inside the control cabinet Close the shut off valves for the supply and return lines Shut down the boiler valves feedwater pump etc Shut off the gas s...

Page 48: ...he axis with two cylinder screws M4 x 10 and secured with tooth lock washers The servomotor is connected to the damper housing via the damper It can be removed by unscrewing the three cylinder screws...

Page 49: ...mper burner allocation 1 Maximum burner capacity MAX 2 Minimum burner capacity MIN 3 Burner load at ignition IGNIT Burner type Air damper Servomotor Model PROFI Model HT Model PROFI Model HT M 121 M 2...

Page 50: ...tion will only be necessary once at commissioning if the flame in the combustion chamber shows obvi ous deviations 15 1 Presetting the ring air damper in horizontal position Fig 15 1 Setting the ring...

Page 51: ...mit or auxiliary switch can be configured by way of an associated cam disk within its movement range The shaft can be disconnected from gear box and motor by way of manual activiation of a coupling wi...

Page 52: ...cam III e g at 40 This cam is set to provide a switching impulse when the servomotor is activated or cam II ends motor activation at O position 3 Ignition phase The servomotor has been moved by cam I...

Page 53: ...tuator SQN 7 and used for position display and position feedback purposes NOTICE Single potentiometer as conductive version ASZ 12 803 1000 current carrying capacity 0 1 mA Also available as double po...

Page 54: ...new control panel and then the switching roller to 90 Attach the scale dial in such a way that the value 90 is set opposite to the marking arrow on the servomotor housing The display dial will then b...

Page 55: ...Servomotor Type SQN 7 dreizler A 3001 E 18 12 2015 A 2025 2 14 EN 11 11 2014 55 Fig 16 6 Layout for refitting with potentiometer ASZ on SQN 7...

Page 56: ...Servomotor Type SQN 7 dreizler A 3001 E 18 12 2015 A 2025 2 14 EN 11 11 2014 56...

Page 57: ...hin its movement range The axis can be disconnected from gear box and motor by way of manual activation of a coupling with lock ing bolt 3 and 6 17 2 Preadjustment of the servomotor SQN 3 NOTICE Befor...

Page 58: ...tor has been moved by cam III into a position in which the ignition transformer ignites The main gas solenoid valve is opened gas is supplied 4 Burner operation During burner operation the running ang...

Page 59: ...itting the servomotor for potentiometer operation The servomotor SQN 3 can be retrofitted with potentiometer ASZ Remove the cover after unscrewing the slot screw in the centre of the cover Remove the...

Page 60: ...18 1 Function A synchronous motor drives a drive shaft with fitted cam roller by way of a gear box The cam roller actuates limit and auxiliary switches The switching position of each limit or auxiliar...

Page 61: ...ing cams for SQM 54 anti clockwise rotation Switching position cam I at MAX full load Limit switch switches at MAX load 90 between 1 and 11 to throughput Switching position cam II zero position of air...

Page 62: ...In order to eliminate heat loss by way of cooling down cam II is used as zero position NOTICE Cam III can ignite the burner at a larger angle e g 40 than cam II more gas at ignition Cam III should not...

Page 63: ...and VIII are left out 18 6 Potentiometer for servomotor SQM 54 Type ASZ Single potentiometer as wire or conductive model The potentiometer ASZ is designed to provide electrical signal impulses for th...

Page 64: ...the starting torque of 4 Nm 1 Nm See Fig 18 3 Potentiometer ASZ 12 pos 2 and Fig 16 5 Layout for refitting with potentiometer ASZ on SQN 7 pos 1 Fix the potentiometer to the servomotor housing with a...

Page 65: ...position can be adjusted by loosen ing the fixing screws The appropriate distance between electrode and burner ring must be adhered to when bending and adjust ing the electrodes Configuration of the...

Page 66: ...marathon gas and dual fuel burners of sizes M 10001 to M 10003 can be equipped with a ignition gas burner The installation of a ignition gas burner will guarantee a stable ignition flame 19 2 1 Ignit...

Page 67: ...urner head with ignition gas burner 1 Gas nozzle 2 Ignition electrodes 3 Stabilising disc 4 Ignition gas pipe The ignition gas burner must be set in such a way that a stable ignition flame is created...

Page 68: ...current Ensure disconnection of power supply to the unit before carrying out any work on the ionisation elec trode Comply with VDE contact regulations NOTICE The specified distance between ionisation...

Page 69: ...zler A 3001 E 18 12 2015 A 2009 1 15 EN 05 02 2015 69 Configuration of ionisation electrode for marathon burner types M 121 5001 1 ARZ Fig 19 8 Configuration ionisation electrode M 121 5001 1 ARZ 1 Ce...

Page 70: ...19 9 Configuration ionisation electrode M 10001 1 Ionisation electrode 2 PFeu Combustion chamber pressure reduction note exact position NOTICE Electrodes cannot be shaped after prolonged operation as...

Page 71: ...urn of the oil lances NOTICE The condition of the oil hoses has to be checked after every 4000 operation hours or at least once per year 20 1 Criteria for the replacement The criteria for the replacem...

Page 72: ...n gas and dual fuel burners of sizes M 10001 to M 10003 can be equipped with a ignition gas burner The installation of a ignition gas burner will guarantee a stable ignition flame 21 1 Ignition withou...

Page 73: ...ew burner head with ignition gas burner 1 Gas nozzle 2 Ignition electrodes 3 Stabilising disc 4 Ignition gas pipe The pilot burner must be set in such a way that a stable ignition flame is created Set...

Page 74: ...gap distance is between 2 and 3mm 22 1 3 Single pole ignition marathon burners up to construction year 2000 are equipped with single pole ignition Fig 22 1 Electrode gap in single pole ignition 1 Burn...

Page 75: ...st spark gap distance is between 2 and 3mm 22 2 3 2 pole ignition Fig 22 2 Electrode gap in 2 pole ignition 22 3 Ignition transformer configuration 22 3 1 Gas burner Secondary voltage 2 x 5kV Short ci...

Page 76: ...cribed in 22 1 Ignition transformer ZE 30 7 5 single pole Fig 22 3 Example for ignition transformer configuration from model M 5001 MC 1501 Burner model size Ignition transformer MC 301 MC 1501 GAS Bu...

Page 77: ...r with torus swirl mixing and burner rings The gas nozzle assembly is set up in three concentric ring levels BA Outer burner ring BI Inner burner ring BP Burner plate Fig 23 1 Gas bores 1 Outer burner...

Page 78: ...g 23 2 Nozzle section 1 Set the outer nozzle bores outside of the flame conus standard approx 1 2 mm at M 10001 M 10003 approx 12 mm 2 The flame tube conus must end flush with the front edge of the st...

Page 79: ...ozzle bores to be directed outwards these must be within the flame tube 2 Height of small nozzle bores above the stabilising disk 3 The flame tube conus must end flush with the front edge of the stabi...

Page 80: ...ing on the capacity fuel quality and supply pressure are possible Burner ring Burner plate marathon mbar BR outside d1 BR inside d2 BP M 121 240 kW 36 9 x 2 x 2 1 6 x 1 6 3 x 2 1 240 kW 16 9 x 2 x 2 9...

Page 81: ...M 10001 2 1400 10500 kW d1 2x16 0 d2 2x6 3 M 10001 3 1400 13500 kW d1 2x19 8 d2 2x6 3 M 10001 4 1400 16500 kW d1 2x19 8 d2 2x6 3 M 10003 1 1400 8400 kW d1 2x15 0 d2 2x6 3 M 10003 2 1567 10500 kW d1 2...

Page 82: ...tubes are screwed onto the burner housing If a flame tube is replaced new bore holes must be drilled Replacing the flame tube Attach and align new flame tube Comply with mounting dimensions in the fol...

Page 83: ...tory fitted firmly and without adjustment Mounting see 23 Nozzle assembly in marathon gas burners Values in mm M 121 M 201 M 301 M 601 1 M 601 A M ARZ 40 45 45 50 50 B M 60 60 60 70 70 D 227 281 281 3...

Page 84: ...overlapping between two bolts 4 Mount the burner on the boiler Tighten opposing threaded bolts evenly and in sequence NOTICE The universal flat sealing tape is adhesive on one side It consists of PTF...

Page 85: ...he contact surfaces steel gasket and the upper values apply for the contact surfaces steel steel The starting torque can be determined by way of a torque wrench Tab 26 1 Reference values for starting...

Page 86: ...burner M MC 10001 CAUTION Prior to any maintenance or service work the gas ball tap at the burner supply line must be closed Block off the burner downstream of the power supply Even with the mains pow...

Page 87: ...r head gasket is a wearing part and should be renewed annually during maintenance 27 2 Setting of height adjustable support of the dismantling tool On first commissioning of the burner the height adju...

Page 88: ...ad must be made by means of a dismantling tool CAUTION Prior to any maintenance or service work the gas ball tap at the burner supply line must be closed Block off the burner downstream of the power s...

Page 89: ...3 5 1 Burner M MC 10003 1 up to 10003 5 2 Safety stop 3 Rail pipe 4 Adjustable support 1 50 2 70m covering at least 30 mm 5 Locking screw 6 Plate locking of the adjustable support 7 Burner head driven...

Page 90: ...g Multiple use is not permitted and may result in damage and injury CAUTION Comply with the load capacity listed for the straps see below Tab 28 1 Data carrying straps 28 1 Fixing the carrying straps...

Page 91: ...ap 2 3 Strap 3 28 3 Fixing the carrying straps on marathon M MC 5001 10001 4 Attach strap 1 on the electric motor Attach strap 2 on the burner housing Attach strap 3 on the fan housing Hook the three...

Page 92: ...only be operated with mounted grid The intake silencer ASD is screwed to the fan housing Fig 28 4 Example air intake silencer ASD with grid Burner M MC Burner weight kg Strap 1 Length mm Strap 2 Leng...

Page 93: ...Transport requirements dreizler A 3001 E 18 12 2015 A 2033 1 14 EN 11 11 2014 93 Fig 28 5 Air intake silencer ASD in a disassembled state Fig 28 6 Air intake silencer ASD in assembled state...

Page 94: ...ents for model HT Tab 29 1 Swivel measurements for model HT Burner type Measurements in mm Swivel angle Swivel angle 1 2 3 4 5 left right M 121 505 141 158 565 565 74 74 M 201 566 192 216 661 661 90 9...

Page 95: ...1302 for M M ARZ and MC ARZ Burner type Measurements in mm Swivel angle Swivel angle 1 2 3 4 5 left right M 121 360 141 158 480 394 72 90 M 201 409 193 216 539 439 90 90 M 301 510 193 216 549 539 90...

Page 96: ...CG 15 30 the burner sizes M 121 up to M 3001 on 10 00 11 00 o clock position the burner sizes M 5001 1 M 5001 and M 5001 4 on 3 00 o clock position Other positions may cause a nonlinear control behavi...

Page 97: ...e burner sizes M 5001 1 M 5001 and M 5001 4 on 3 00 o clock position Other positions may cause a nonlinear control behaviour of the pneumatic gas air linkage nonlinear adjustment of the oxygen content...

Page 98: ...121 up to M 3001 on 10 00 11 00 o clock position the burner sizes M 5001 1 M 5001 and M 5001 4 on 3 00 o clock position Other positions may cause a nonlinear control behaviour of the pneumatic gas air...

Page 99: ...n chamber pressure 31 2 The required head pressure For dreizler gas power burners specific head pressure values must be adhered to see diagrams 1 6 below Pressure loss of the gas ramp can be calculate...

Page 100: ...pplies Example M 1001 ARZ Selected DN 50 PE 50mbar PCombustion chamber 4 3mbar QB 1300kW 130m3 h natural gas PK 18mbar DN 40 PGas ramp 22mbar V 28m s DN 50 PGas ramp 11mbar V 18m s Because of V 18m s...

Page 101: ...A 3001 E 18 12 2015 A 2047 1 14 EN 07 07 2014 101 Diagram 1 flow diagram VGD Siemens Fig 31 1 Flow diagram for VGD Characteristic curve only in combination with future SKP series Min flow curves ____...

Page 102: ...Gas ramp dimensioning for gas burners dreizler A 3001 E 18 12 2015 A 2047 1 14 EN 07 07 2014 102 Diagram 2 Pressure loss at gas ramp Fig 31 2 Volume flow CG...

Page 103: ...ning for gas burners dreizler A 3001 E 18 12 2015 A 2047 1 14 EN 07 07 2014 103 Diagram 3 Pressure loss at gas ramp Fig 31 3 Operating range MBC 300 Diagram 4 Pressure loss at gas ramp Fig 31 4 Operat...

Page 104: ...for gas burners dreizler A 3001 E 18 12 2015 A 2047 1 14 EN 07 07 2014 104 Diagram 5 Pressure loss at gas ramp Fig 31 5 Operating range MBC 1200 Diagram 6 Pressure loss at gas ramp Fig 31 6 Operating...

Page 105: ...Gas ramp dimensioning for gas burners dreizler A 3001 E 18 12 2015 A 2047 1 14 EN 07 07 2014 105 Diagram 7 Flow speed in tubes Fig 31 7 Diagram flow speed...

Page 106: ...ps must be installed in compliance with EN 676 2003 A2 2008 NOTICE For more information about type specific component characteristics please see relevant manufacturer documentation 32 1 Scope of deliv...

Page 107: ...n increase initial gas flow with improve safety time 32 4 Leakage test of the gas ramp The gas ramps have been tested for leakage ex works With 1 5 times the max supply pressure pe up to and including...

Page 108: ...2015 108 Fig 32 1 Test burner Open with the screw drive 1 the test nipple in the test burner 2 Press push button plug 3 Check the flammability of the exiting gas with the lighter The gas line is vente...

Page 109: ...ibloc 8 Connection flange 9 Pressure switch MIN tightness indicator 10 Gas pressure switch MAX 11 Connection nipple 12 Manometer with push button plug 13 Test burner with push button plug and test nip...

Page 110: ...g 11 Test burner with push button plug and test nipple 12 Compensator 13 Gas filter 14 Ball valve Example gas ramp DN 65 flanged protection and test pressures The components of this example gas ramp a...

Page 111: ...g values with different chemical compositions Methane content should be a min of 40 Highly reactive components e g hydrogen H2 carbon monoxide CO and oxygen O2 in various and changing concentrations M...

Page 112: ...ing parts The mounting parts are available for shaft diameters 42 48 and 55 mm They can be loaned from the fac tory against a deposit payment CAUTION Never use a hammer on the mounting parts or move t...

Page 113: ...l bearing and cover These are loose parts Open the screw clamp Push the fan impeller to the rear stop of the motor shaft NOTICE Take note of the position of the feather key Hold the fan impeller and s...

Page 114: ...peller with a piece of wood Loosen the spring washer fixed with the thread locked cylinder screw NOTICE Tighten with 50 80Nm torque Mount the threaded rod Mount the extractor Secure the impeller befor...

Page 115: ...zzle a The fan impeller has a hub with cylindrical bore Use an extractor to remove the fan impeller from the shaft b The fan impeller is equipped with a clamping hub see section below 34 3 Dismantling...

Page 116: ...15 A 2028 1 09 EN 15 06 2009 116 Fan impeller with blower Fig 34 1 Blower fan impeller 1 Overlap Fan impeller with internal load bearing taper lock bush Fig 34 2 Fan impeller with taper lock bush 1 Ta...

Page 117: ...ed holes Oil the threaded bore and remove any dirt from the threaded rods Screw the threaded rods loosely into the threaded bores of the hub See Fig 34 2 Fan impeller with taper lock bush Clean the sh...

Page 118: ...oltage Frequency Control voltage AC 230V 50Hz 15 10 TN C S System Other voltage frequency power systems possible on special dimen sioning Power input Protection Duration of switching Burner starts per...

Page 119: ...9 1 09 EN 01 05 2009 119 36 Basic wiring diagram LME 39 CAUTION In case of overtemperature or overpressure the power supply to the burner must be switched off and locked via the safety chain temperatu...

Page 120: ...households or commercial applications and in burners with automatic gas control box type Siemens LME the wiring is done in accordance with EN 676 Gas power burners and EN 60335 2 102 2007 Safety of ho...

Page 121: ...0 1 09 EN 01 05 2009 121 37 Basic wiring diagram Orbic CAUTION In case of overtemperature or overpressure the power supply to the burner must be switched off and locked via the safety chain temperatur...

Page 122: ...he Machine Directive MD 2006 42 EC and Pressure equipment directive PED 97 23 EC and equipment with the automatic firing sequence control Kromschr der Orbic and Lamtec Eta matic OEM the wiring is done...

Page 123: ...Basic wiring diagram Orbic dreizler A 3001 E 18 12 2015 A 2020 1 09 EN 01 05 2009 123 Fig 37 3 Basic wiring diagram Orbic Part 3...

Page 124: ...reached the burner can restart automatically when the signal ON is received NOTICE The installation of a gas low pressure protection is mandatory in accordance with EN 676 NOTICE For more information...

Page 125: ...switch MIN must switch off at that supply pressure Adjust accordingly 38 3 Installation type gas pressure switch MIN The gas pressure switch MIN is located upstream of the gas pressure switch The pos...

Page 126: ...nnecting flange AGA 1 Gas 2 Connecting flange AGA 3 Gas pressure switch 4 Double nipple DIN 2950 280 1 4 Fig 38 4 Section flanged gas ramp with connecting flange AGA 1 Gas 2 Connecting flange AGA 3 Ga...

Page 127: ...EN 676 the installation of a gas high pressure overload protection in steam boilers and powered pressure devices is mandatory in order to prevent an overload of the powered pressure device NOTICE For...

Page 128: ...e control LME 39 the gas pressure switch MAX disconnects the valves fom the sequence control Error message Trouble shut off due to flame interruption 2 With the automatic firing sequence control ORBIC...

Page 129: ...Double gas valve 3 Valve actuator SKP 75 4 Valve actuator SKP 15 5 Gas pressure switch MIN 6 Gas pressure switch DIKO 7 Gas pressure switch MAX with manual lock release 8 Flange tube 9 Flange bow 10...

Page 130: ...ic component characteristics please see relevant manufacturer documentation 40 1 Function of the air pressure switch Air pressure switch LGW A4 Dungs The air pressure switch reacts when pressure rises...

Page 131: ...d value is the air pressure value during pre purge phase and not the air pressure value during burner operation Measuring the min differential pressure by way of a differential pressure manometer duri...

Page 132: ...GW 10 A2 4 1 mbar 601 1 0 10 mbar LGW 10 A2 depending on system conditions 1001 1 0 10 mbar LGW 10 A2 depending on system conditions 1501 1 0 10 mbar LGW 10 A2 depending on system conditions 2001 1 0...

Page 133: ...ner M M ARZ Noise level dB A without noise dam cap Noise level dB A with serial noise dam cap L1 to L4 HT Noise level dB A with optional noise dam cap SH 20 Measuring point 1 Measuring point 1 Measuri...

Page 134: ...g process of accuracy class 2 Dual fuel burner MC Noise level dB A with serial noise insu lation hood L1 to L4 PROFI Noise level dB A with serial noise dam cap L1 to L4 HT Noise level dB A with option...

Page 135: ...l gas dual fuel and oil burner Monobloc dreizler A 3001 E 18 12 2015 A 2016 1 09 EN 01 05 2009 135 41 3 Measuring point marathon Monobloc Fig 41 1 Measuring point 1 1m to the right and 1m in front of...

Page 136: ...In accordance with Machine Directive 98 37 EC measurements of noise emissions EN 15036 2 on heat generators are carried out by way of a measuring process of accuracy class 2 Gas burner M M ARZ Noise l...

Page 137: ...marathon Duobloc Measuring point 1 marathon Duobloc Fig 42 1 Measuring point 1 1m to the right and 1m in front of the burner Measuring point 2 marathon Duobloc 1x measurement without hood 1x measureme...

Page 138: ...motor The relubrication should only be carried out with motor running at least n 300 U min Remove the plug on the grease outlet where available Ensure an unobstructed lubrication channel Inject the sp...

Page 139: ...w ing characteristics High quality grease with lithium complex soap and mineral or PAO oil Base oil viscosity of 100 160 cST at 40 C Consistency NLGI grade 1 5 to grade 3 A stiffer NLGI grade is recom...

Page 140: ...Motorflansch B5 ohne Fu mit Motorflansch B35 mit Fu mit Motorflansch Schutzart IP 54 Staub und Spritzwasserschutz M 4 x 50 MC 4 x 70 M 125A MC 160A 96 54 80 TH N 60 KPCX 67A Adapter BH559N350 2 SN 65...

Page 141: ...t Motorflansch Schutzart IP 54 Staub und Spritzwasserschutz M 5 x 10 MC 5 x 16 8 KV 450 Welle 55mm 12 KS 500 Welle 65mm TH N 60 TAKP 82A Adapter BH569N350 128 75 IxFaktor 400 Y 157 89 IxFaktor 200 A 1...

Page 142: ...alue is therefore allocated which changes in line with the move ment of the air damper The frequency burner with integrated frequency converter is controlled in a modulating manner i e the gas valve p...

Page 143: ...uency converter and the marathon burner are preconfigured ex works There is no need for con figuring the frequency converter on site The burner requires a configuration of the gas air ratio control vi...

Page 144: ...44 45 6 Maintenance If installed in an appropriate environment the drive requires very little maintenance NOTICE Depending on the dustiness of the environment the heatsink and the fan have to be clean...

Page 145: ...n the control panel and completely integrated into the wiring The quattro pro unit is used for 1 Regulation of boiler temperature dependent on exterior temperature 2 Steam pressure control in steam bo...

Page 146: ...imit comparator Output 4 Relay closer 4 measuring transducer supply DC 24 V 30 mA short circuit resistant 5 Fuel air composite control Output 5 Continuous output standard signals e g 0 10 V 6 Serial i...

Page 147: ...upper and lower setpoint limits NOTICE The controller regulates its setpoints precisely Example 1 Lower setpoint limit 50 C Setpoint low Hysteresis 1 lower setpoint limit SPL HYS1 lower setpoint limit...

Page 148: ...st 2 seconds 2 The setpoint display shows AL 3 Press button PGM repeatedly 4 The setpoint display shows t t 5 Use the keys pq to enter the run time for the servomotor 6 Wait 2 seconds and the value is...

Page 149: ...Repeat setting procedure as for C 111 and C 112 10 Press button PGM shortly several times 11 The setpoint display shows SPL 12 Use the keys pq to enter the lower setpoint limit 13 Wait 2 seconds then...

Page 150: ...arameter level based on standard display 1 Press button PGM for at least 2 seconds 2 The setpoint display shows AL 3 Press button PGM shortly several times 4 The setpoint display shows t t 5 Use the k...

Page 151: ...int display shows SCL 12 Use the keys pq to enter the min pressure for the pressure range set at 0 V 13 Wait 2 seconds then the value is saved automatically 14 Press button PGM shortly SCH is displaye...

Page 152: ...Pr appears Press button ENTER so that SP 1 appears Press button ENTER and SP 1 is flashes Press or to adjust the required setpoint and press button ENTER to confirm Timeout Timeout after about 180 sec...

Page 153: ...need to change them frequently Parameter Display Value range Factory setting Remarks Proportional band Pb 1 0 1 9999 Digit 10 Influence the controller s P action Derivative time dt 0 9999 s 80 Influen...

Page 154: ...10 11 12 13 14 15 16 17 18 19 20 Resistance thermometer Pt100 3 wire Resistance thermometer Pt100 2 wire Resistance thermometer Pt1000 3 wire Resistance thermometer Pt1000 2 wire Resistance thermomet...

Page 155: ...rn to automatic operation by keeping ESC depressed for 5 seconds NOTICE When activating manual control angular positioning is set to 0 until another entry is made Start of display SCL 1 Scale low leve...

Page 156: ...of burner controller RWF 55 dreizler A 3001 E 18 12 2015 A 2076 1 13 EN 24 10 2013 156 48 2 Conversion of RWF 40 to RWF 55 Wiring diagram of RWF 40 and RWF 55 Fig 48 3 Wiring diagram RWF 40 Fig 48 4 W...

Page 157: ...s supply pressure or insuffi cient pressure Check gas supply pressure with pressure manometer notify gas supply company where applicable Bimetal of motor circuit breaker was activated Check motor circ...

Page 158: ...s sup ply company where applicable Error Possible cause Trouble shooting Burner start up takes place as scheduled flames ignite and go out again Burner outputs error Burner management system is defect...

Page 159: ...eplace burner management sys tem Flame monitoring signal uneven Electrode or sensor requires read justment Decrease in ionisation current due to invisible cracks in the wire insu lation Install replac...

Page 160: ...e shooting The air pressure switch out puts an error during pre purg ing The air pressure switch failed to switch Setpoint value is too high and must be reduced Reverse polarity of blower motor in cas...

Page 161: ...re of 950 mbar and a gas temperature of 20 C whereby QB QK K Burner capacity Boiler capacity Boiler efficiency 1 0 Gas flow rate m3 h Burner capacity QB kW Net heating value HiB kWh m3 HiB Operating v...

Page 162: ...at the gas meter with pressure pat p and temperature tg QB the burner capacity pat the atmospheric pressure in mbar p the gas pressure measured at the gas meter in mbar tg the gas temperature measure...

Page 163: ...5m3 h Waste gas volume Terms Lmin Air requirement in m3 h with 1 or CO2max Hi Lower heating value for combustion gas in kcal mn 3 and kW mn 3 HiB Net heating value in kcal m3 and kW m3 with reduction...

Page 164: ...n be expected Where combustion chamber dimensions are smaller a special release from dreizler for the use of the gas power burners is required 50 9 Blower capacity of dreizler burners In terms of on s...

Page 165: ...20 Tab 50 4 Natural gas H G 20 Natural gas L G 25 Tab 50 5 Natural gas L G 25 Butane G 30 Tab 50 6 Butane G 30 CO 1ppm 1 25mg m3 1mg m3 0 80ppm NOx 1ppm 2 05mg m3 1mg m3 0 488ppm CO 1ppm 1mg m3 1 08mg...

Page 166: ...Basic calculations dreizler A 3001 E 18 12 2015 A 2048 1 12 EN 09 11 2012 166...

Page 167: ...and EN 267 2009 A1 2011 51 2 1 Emission measurements The measurements shall be made in the connecting duct between the combustion chamber and the chim ney beyond the heat exchanger For accurate sampl...

Page 168: ...ce values or the real values of the fuel oil can be used NOxml m3 is the measured NOx concentration in ml m3 volumetric O2ref is O2 reference gas conditions e g 3 O2 O2meas is O2 measured O2 concentra...

Page 169: ...report in compliance with DIN EN 676 for gas burners dreizler A 3001 E 18 12 2015 A 2014 1 12 EN 09 11 2012 169 52 Test report in compliance with DIN EN 676 for gas burners Fig 52 1 Test report gas bu...

Page 170: ...r of the test log and delivery to the client all thermostats must be checked in re peated switching cycles All fixing and clamping parts on the fittings must be checked for tight seating and retighten...

Page 171: ...Maintenance dreizler A 3001 E 18 12 2015 A 2044 1 15 EN 18 05 2015 171 Fig 53 1 Tightening torque of threaded plugs...

Page 172: ...g x 1 4 Gas pressure switches MIN MAX oil pressure switch MIN MAX check switching points x 1 5 Ignition transformer check insulation on ignition cables for breaks x 1 6 Electrodes UV cells readjust ga...

Page 173: ...2 9 Coat mountings array with foaming agent to check for leakages x 2 10 Function check of tightness control unit safety device check for leakage x Inspection and maintenance work Annu ally Measured...

Page 174: ...__________________________________________________ Capacity test and economy check see test report measured at full load Before maintenance After maintenance Company Company Consultant Consultant Stre...

Page 175: ...Electrodes Pressure switch Gas ramp and gas line Fan Flame tube Impulse line air PL Controller Air damper Impulse line combustion cham ber pressure PF Oil filter Mixing device Oil hydraulics Function...

Page 176: ...System description ___________________________________________________________________________________ This is to certify correct completion of work Time and material requirements noted very good goo...

Page 177: ...ponents of heating and steam generating systems and burners must be re placed once a nominal lifespan has been reached see point 1 6 With this in mind and with a view to regulations directives and tec...

Page 178: ...on of wear parts see point 3 must be ascertained during inspection and maintenance General condition checks Visual and functional checks including all safety and control devices Check safety relevant...

Page 179: ...pleted during typical usage of an oil gas or dual fuel burner Once the nominal lifespan of a safety relevant component has been reached a check in accordance with manufacturer specifications and a pre...

Page 180: ...from which specific maintenance duties arise EU Directive 2009 142 EC Gas consumption installations EU Directive 98 37 EC and 2006 42 EC Machine Directive EU Directive 97 23 EC Pressure Equipment Dir...

Page 181: ...e meant for product repair purposes Parts are replaced that have not reached their expected lifespan even though the device was operated within the parameters of intended use Additionally parts are re...

Page 182: ...ned by the manufacturer Flame monitoring devices Combustion gas deflector Combustion gas deflector plates Heating gas check plates Ionisation electrodes Ionisation lines Cooling rods Lambda sensors Ma...

Page 183: ...dreizler A 3001 E 18 12 2015 A 3001 1 13 EN 30 01 2013 183 57 Appendix 57 1 Supplier documents Titel Herkunft Sprache Seite...

Page 184: ...zler GmbH Unauthorized reproduction prohibited Walter Dreizler GmbH W rmetechnik Max Planck Str 1 5 78549 Spaichingen Telefon 07424 7009 0 Telefax 07424 7009 90 info dreizler com www dreizler com Hotl...

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