Delta Electronics AC Motor Drive VFD-E User Manual Download

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Revision June 2008, 04EE, SW--PW V1.11/CTL V2.11

5-1

Chapter 5

Troubleshooting

5.1 Over Current (OC)

ocA

ocd

Over-current
during acceleration

Over-current

during deceleration

Over current

Check if there is any

between the U, V, W and motor

short circuits and

grounding

Yes

Remove short circuit

or ground fault

Reduce the load or
increase the power

of AC motor drive

No Reduce torque

compensation

Reduce torque

compensation

Suitable torque

compensation

Yes

Maybe AC motor drive
has malfunction or error

due to noise. Please

contact DELTA.

Can acceleration

time be made longer?

Can deceleration

time be made longer?

Reduce load or increase
the power of AC motor
drive

Check braking
method. Please
contact DELTA

Reduce load or increase
the power of AC motor

drive

Has load changed

suddenly?

Check if
acceleration time

is too short by
load inertia.

Check if
deceleration time

is too short by

load inertia.

Increase accel/decel
time

Check if load is too large

Summary of Contents for AC Motor Drive VFD-E

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Page 4: ...t your dealer PLEASE READ PRIOR TO INSTALLATION FOR SAFETY DANGER 1 AC input power must be disconnected before any wiring to the AC motor drive is made 2 A charge may still remain in the DC link capac...

Page 5: ...metallic particles 3 Only use AC motor drives within specification Failure to comply may result in fire explosion or electric shock 4 To prevent personal injury please keep children and unqualified pe...

Page 6: ...and Appearances 1 3 1 1 5 Remove Instructions 1 6 1 2 Preparation for Installation and Wiring 1 8 1 2 1 Ambient Conditions 1 8 1 2 2 DC bus Sharing Connecting the DC bus of the AC Motor Drives in Para...

Page 7: ...s 4 152 Chapter 5 Troubleshooting 5 1 5 1 Over Current OC 5 1 5 2 Ground Fault 5 2 5 3 Over Voltage OV 5 2 5 4 Low Voltage Lv 5 3 5 5 Over Heat OH 5 4 5 6 Overload 5 4 5 7 Keypad Display is Abnormal 5...

Page 8: ...s B 4 B 2 No fuse Circuit Breaker Chart B 8 B 3 Fuse Specification Chart B 9 B 4 AC Reactor B 10 B 4 1 AC Input Reactor Recommended Value B 10 B 4 2 AC Output Reactor Recommended Value B 11 B 4 3 Appl...

Page 9: ...E DN01 B 24 B 10 1 1 Panel Appearance and Dimensions B 24 B 10 1 2 Wiring and Settings B 25 B 10 1 3 Mounting Method B 25 B 10 1 4 Power Supply B 26 B 10 1 5 LEDs Display B 26 B 10 2 LonWorks Communic...

Page 10: ...RA B 35 B 11 2 MKE DRB B 36 B 11 3 MKE EP B 36 Appendix C How to Select the Right AC Motor Drive C 1 C 1 Capacity Formulas C 2 C 2 General Precaution C 4 C 3 How to Choose a Suitable Motor C 5 Appendi...

Page 11: ...DVP PLC Device Number D 19 D 4 2 Devices Functions D 20 D 4 3 Value Constant K H D 21 D 4 4 The Function of Auxiliary Relay D 22 D 4 5 The Function of Timer D 22 D 4 6 The Features and Functions of Co...

Page 12: ...or the Application Commands D 46 D 5 11 Special Application Commands for the AC Motor Drive D 58 D 6 Error Code D 65 Appendix E CANopen Function E 1 E 1 Overview E 2 E 1 1 CANopen Protocol E 2 E 1 2 R...

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Page 14: ...sing environment 4 Store within an air pressure range of 86 kPA to 106kPA 5 DO NOT place on the ground directly It should be stored properly Moreover if the surrounding environment is humid you should...

Page 15: ...ion Example for 1HP 0 75kW 3 phase 230V AC motor drive MODEL VFD007E23A INPUT 3PH 200 240V 50 60Hz 5 1A OUTPUT 3PH 0 240V 4 2A 1 6kVA 0 75kW 1HP FREQUENCY RANGE 0 1 400Hz Serial Number Bar Code AC Dri...

Page 16: ...duction week T Taoyuan W Wujiang Model 230V 3 phase 1HP 0 75kW If the nameplate information does not correspond to your purchase order or if there are any problems please contact your distributor 1 1...

Page 17: ...icator RUN status indicator FAULT fault indicator NPN PNP RS485 port RJ 45 Switch to ON for 50Hz refer to P 01 00 to P01 02 for details Switch to ON for free run to stop refer to P02 02 Switch to ON f...

Page 18: ...T3 Frame B above the nameplate Frame C above the warning label Frame Power range Models VFD002E11A 21A 23A VFD004E11A 21A 23A 43A VFD007E21A 23A 43A VFD015E23A 43A VFD002E11C 21C 23C VFD004E11C 21C 2...

Page 19: ...ed from ground to prevent circuit damage according to IEC 61800 3 and reduce earth leakage current CAUTION 1 After applying power to the AC motor drive do not cut off the RFI jumper Therefore please m...

Page 20: ...of the cover 2 Pull the cover up to release Remove Front Cover Step 1 Step 2 Remove RST Terminal Cover For Frame B and Frame C For frame A it doesn t have cover and can be wired directly Remove UVW Te...

Page 21: ...llowed Atmosphere pressure 86 106 kPa Installation Site Altitude 1000m Operation Vibration 20Hz 9 80 m s2 1G max 20 50Hz 5 88 m s2 0 6G max Temperature 20 C 60 C 4 F 140 F Relative Humidity 90 no cond...

Page 22: ...5 Recommended temperature 80 s heat sink should comply with following conditions C fan AC motor drive dust collector Air extracting apparatus Control panel CAUTION 1 Operating storing or transporting...

Page 23: ...he AC motor drive in a space with bad ventilation 7 Prevent fiber particles scraps of paper saw dust metal particles etc from adhering to the heatsink 8 When installing multiple AC more drives in the...

Page 24: ...module can be added to enhance brake function after connecting in parallel 5 Only the same power system can be connected in parallel 6 It is recommended to connect 5 AC motor drives in parallel no lim...

Page 25: ...12 116 0 4 57 260 0 10 24 246 5 9 70 169 2 6 66 5 5 0 22 9 8 0 38 NOTE Frame A VFD002E11A 21A 23A VFD004E11A 21A 23A 43A VFD007E21A 23A 43A VFD015E23A 43A VFD002E11C 21C 23C VFD004E11C 21C 23C 43C VF...

Page 26: ...3 Dimensions for VFD E P series W W1 H2 H D D1 W2 H1 Unit mm inch W W1 W2 H H1 H2 D D1 72 0 2 83 56 0 2 20 30 0 1 18 155 0 6 10 143 0 5 63 130 0 5 12 111 5 4 39 9 5 0 37 5 3 0 21 NOTE Frame A VFD002E1...

Page 27: ...Chapter 1 Introduction 1 14 Revision June 2008 04EE SW PW V1 11 CTL V2 11 This page intentionally left blank...

Page 28: ...fixed to the AC motor drive and the motor nameplate for electrical data The Line Fuse Specification in Appendix B lists the recommended fuse part number for each VFD E Series part number These fuses o...

Page 29: ...ls before opening the AC motor drive 2 Only qualified personnel familiar with AC motor drives is allowed to perform installation wiring and commissioning 3 Make sure that the power is off before doing...

Page 30: ...U T1 V T2 W T3 IM 3 AFM ACM RA RB RC Motor Factory setting Drive is in operation 48V50mA Max Multi function Photocoulper Output Analog S ignal common E E MO1 MCM MI1 MI2 MI3 MI4 MI6 MI5 DCM 24V FWD S...

Page 31: ...er 0 10VDC 2mA U T1 V T2 W T3 IM 3 AFM ACM RA RB RC Motor Factory setting Drive is in operation 48V50mA Max Multi function Photocoulper Output Analog S ignal common E E MO1 MCM MI1 MI2 MI3 MI4 MI6 MI5...

Page 32: ...M 3 AFM ACM RA RB RC Motor Factory setting Drive is in operation 48V50mA Max Multi function Photocoulper Output Analog S ignal common E E MO1 MCM MI1 MI2 MI3 MI4 MI6 MI5 DCM 24V FWD Stop REV Stop Mult...

Page 33: ...meter 0 10VDC 2mA U T1 V T2 W T3 IM 3 AFM ACM RA RB RC Motor Factory setting Drive is in operation 48V50mA Max Multi function Photocoulper Output Analog Signal common E E MO1 MCM MI1 MI2 MI3 MI4 MI6...

Page 34: ...is in operation 48V50mA Max Multi function Photocoulper Output Analog S ignal common E E MO1 MCM MI1 MI2 MI3 MI4 MI6 MI5 DCM 24V FWD Stop REV Stop Multi step 1 Multi step 2 Multi step 3 Multi step 4 D...

Page 35: ...ve is in operation 48V50mA Max Multi function Photocoulper Output Analog S ignal common E E MO1 MCM MI1 MI2 MI3 MI4 MI6 MI5 DCM 24V FWD Stop REV Stop Multi step 1 Multi step 2 Multi step 3 Multi step...

Page 36: ...4EE SW PW V1 11 CTL V2 11 2 9 Figure 7 Wiring for NPN mode and PNP mode A NPN mode without external power Factory setting NPN PNP B NPN mode with external power Factory setting NPN PNP 24 Vdc C PNP mo...

Page 37: ...the control wiring and not to expose the peeled off net in front of the terminal 3 Please use the shield wire or tube for the power wiring and ground the two ends of the shield wire or tube 4 Damaged...

Page 38: ...utput reactor 8 The AC motor drive electric welding machine and the greater horsepower motor should be grounded separately 9 Use ground leads that comply with local regulations and keep them as short...

Page 39: ...ics and provide protection from AC line disturbances surges switching spikes short interruptions etc AC line reactor should be installed when the power supply capacity is 500kVA or more or advanced ca...

Page 40: ...No fuse breaker NFB Brake Resistor Optional Motor BUE BR Brake Unit Optional Figure 2 For frame B VFD007E11A VFD015E21A VFD022E21A 23A 43A VFD037E23A 43A VFD007E11C VFD015E21C VFD022E21C 23C 43C VFD03...

Page 41: ...ce malfunction when activating the protection function of AC motor drives Both ends of the MC should have an R C surge absorber Please make sure to fasten the screw of the main circuit terminals to pr...

Page 42: ...ated motor suitable for inverter operation Terminals B1 B2 for connecting brake resistor B2 BR B1 or B2 BR B1 for m odels VFDxxExxT Connect a brake resistor or brake unit in applications with frequent...

Page 43: ...Frame C Frame Power Terminals Torque Wire Wire type R L1 S L2 T L3 A U T1 V T2 W T3 14kgf cm 12in lbf 12 14 AWG 3 3 2 1mm2 Copper only 75o C R L1 S L2 T L3 U T1 V T2 W T3 B B1 B2 18kgf cm 15 6in lbf 8...

Page 44: ...E11P 21P 23P VFD004E11P 21P 23P 43P VFD007E21P 23P 43P VFD015E23P Frame B VFD007E11A VFD015E21A VFD022E21A 23A 43A VFD037E23A 43A VFD007E11C VFD015E21C VFD022E21C 23C 43C VFD037E23C 43C Frame C VFD055...

Page 45: ...to Stop Method MI3 Multi function Input 3 MI4 Multi function Input 4 MI5 Multi function Input 5 MI6 Multi function Input 6 Refer to Pr 04 05 to Pr 04 08 for programming the Multi function Inputs ON th...

Page 46: ...Impedance 47k Resolution 10 bits Range 0 10VDC 0 Max Output Frequency Pr 01 00 Selection Pr 02 00 Pr 02 09 Pr 10 00 Set up Pr 04 11 Pr 04 14 04 19 04 23 ACM Analog control signal common Common for AVI...

Page 47: ...inputs MI1 MI6 DCM When using contacts or switches to control the digital inputs please use high quality components to avoid contact bounce Digital outputs MO1 MCM Make sure to connect the digital ou...

Page 48: ...rminals 2 2 kgf cm 1 7 in lbf 16 24 AWG 1 3 0 2mm2 NOTE Frame A VFD002E11A 21A 23A VFD004E11A 21A 23A 43A VFD007E21A 23A 43A VFD015E23A 43A VFD002E11C 21C 23C VFD004E11C 21C 23C 43C VFD007E21C 23C 43C...

Page 49: ...Chapter 2 Installation and Wiring 2 22 Revision June 2008 04EE SW PW V1 11 CTL V2 11 This page intentionally left blank...

Page 50: ...ital keypad KPE LE02 It should be stopped when fault occurs during running and refer to Fault Code Information and Maintenance for solution Please do NOT touch output terminals U V W when power is sti...

Page 51: ...n June 2008 04EE SW PW V1 11 CTL V2 11 3 2 Operation Method The operation method can be set via communication control terminals and optional keypad KPE LE02 RS485 port RJ 45 It needs to use VFD USB01...

Page 52: ...B01 or IFD8500 converter to connect to the PC Refer to the communication address 2000H and 2101H setting for details Don t apply the mains voltage directly to above terminals E MI1 MI2 MI3 MI4 MI6 MI5...

Page 53: ...ial run by using optional digital keypad please operate by the following steps 1 Connect digital keypad to AC motor drive correctly 2 After applying the power verify that LED display shows F 0 0Hz 3 S...

Page 54: ...oup 0 User Parameters Group 1 Basic Parameters Group 2 Operation Method Parameters Group 3 Output Function Parameters Group 4 Input Function Parameters Group 5 Multi Step Speed Parameters Group 6 Prot...

Page 55: ...set to factory settings 50Hz 230V 400V or 220V 380V depends on Pr 00 12 00 02 Parameter Reset 10 All parameters are reset to factory settings 60Hz 220V 440V 0 0 Display the frequency command value Fxx...

Page 56: ...splay AVI3 ACI2 level I 13 Display AVI4 ACI3 level i 14 Display PG speed in RPM G 15 Display motor number M 00 05 User Defined Coefficient K 0 1 to 160 0 1 0 00 06 Power Board Software Version Read on...

Page 57: ...Output Voltage Vmin Motor 0 460V series 0 1V to 510 0V 20 0 01 07 Output Frequency Upper Limit 0 1 to 120 0 110 0 01 08 Output Frequency Lower Limit 0 0 to100 0 0 0 01 09 Accel Time 1 0 1 to 600 0 0...

Page 58: ...n 0 00 to 600 00 sec 0 00 01 24 Delay Time at 40Hz for Simple Position 0 00 to 600 00 sec 0 00 01 25 Delay Time at 50Hz for Simple Position 0 00 to 600 00 sec 0 00 01 26 Maximum Voltage Frequency Fbas...

Page 59: ...to 600 0 Hz 1 50 115V 230V series 0 1V to 255 0V 10 0 01 37 Minimum Output Voltage Vmin Motor 2 460V series 0 1V to 510 0V 20 0 01 38 Maximum Voltage Frequency Fbase Motor 3 0 10 to 600 0 Hz 60 00 11...

Page 60: ...85 RJ 45 USB communication Keypad STOP RESET enabled 4 RS 485 RJ 45 USB communication Keypad STOP RESET disabled 02 01 Source of First Operation Command 5 CANopen communication Keypad STOP RESET disab...

Page 61: ...unit Pr 02 08 0 02 08 Accel Decel Rate of Change of UP DOWN Operation with Constant Speed 0 01 10 00 Hz 0 01 02 09 Source of Second Frequency Command 0 Digital keypad UP DOWN keys or Multi function I...

Page 62: ...d Only Bit0 1 by First Freq Source Pr 02 00 Bit1 1 by Second Freq Source Pr 02 09 Bit2 1 by Multi input function Bit3 1 by PLC Freq command NOT for VFD E C models 02 17 Display the Operation Command S...

Page 63: ...exx AoL2 AUE SAvE 21 Brake control Desired frequency attained 22 Drive ready 23 Desired frequency 2 attained 03 02 Desired Frequency 1 Attained 0 00 to 600 0Hz 0 00 0 Analog frequency meter 03 03 Anal...

Page 64: ...y PLC NOT for VFD E C models Bit7 1 MO7 RA7 used by PLC Read only Bit0 1 AFM used by PLC Bit1 1 AO1 used by PLC 03 10 The Analog Output Used by PLC NOT for VFD E C models Bit2 1 AO2 used by PLC 03 11...

Page 65: ...REV RUN STOP 04 04 2 wire 3 wire Operation Control Modes 2 3 wire operation 0 0 No function 1 1 Multi Step speed command 1 04 05 Multi function Input Terminal MI3 2 Multi Step speed command 2 3 Multi...

Page 66: ...odels 23 Quick Stop Only for VFD E C models 24 Download execute monitor PLC Program PLC2 NOT for VFD E C models 25 Simple position function 26 OOB Out of Balance Detection 27 Motor selection bit 0 28...

Page 67: ...0 0 100 0 0 ACI 04 19 ACI AVI2 Selection 1 AVI2 0 04 20 Min AVI2 Voltage 0 0 to 10 0V 0 0 04 21 Min AVI2 Frequency 0 0 to 100 0 0 0 04 22 Max AVI2 Voltage 0 0 to 10 0V 10 0 04 23 Max AVI2 Frequency 0...

Page 68: ...Bit2 MI3 Status Bit3 MI4 Status Bit4 MI5 Status Bit5 MI6 Status Bit6 MI7 Status Bit7 MI8 Status Bit8 MI9 Status Bit9 MI10 Status Bit10 MI11 Status 04 26 Display the Status of Multi function Input Term...

Page 69: ...requency 0 00 to 600 0 Hz 0 00 05 09 10th Step Speed Frequency 0 00 to 600 0 Hz 0 00 05 10 11th Step Speed Frequency 0 00 to 600 0 Hz 0 00 05 11 12th Step Speed Frequency 0 00 to 600 0 Hz 0 00 05 12 1...

Page 70: ...L occurs 06 03 Over Torque Detection Mode OL2 4 Enabled during accel After the over torque is detected stop running 06 04 Over Torque Detection Level 10 to 200 150 06 05 Over Torque Detection Time 0 1...

Page 71: ...0 06 10 Third Most Recent Fault Record 20 CC OC Hardware protection failure HPF1 21 OV Hardware protection failure HPF2 22 GFF Hardware protection failure HPF3 06 11 Fourth Most Recent Fault Record 2...

Page 72: ...Parameters Auto Tuning 0 Disable 1 Auto tuning R1 2 Auto tuning R1 no load test 0 07 05 Motor Line to line Resistance R1 Motor 0 0 65535 m 0 07 06 Motor Rated Slip Motor 0 0 00 to 20 00 Hz 3 00 07 07...

Page 73: ...Motor Rated Current Motor 1 30 FLA to 120 FLA FLA 07 19 Motor No Load Current Motor 1 0 FLA to 99 FLA 0 4 FLA 07 20 Torque Compensation Motor 1 0 0 to 10 0 0 0 07 21 Slip Compensation Used without PG...

Page 74: ...A to 99 FLA 0 4 FLA 07 34 Torque Compensation Motor 3 0 0 to 10 0 0 0 07 35 Slip Compensation Used without PG Motor 3 0 00 to 10 00 0 00 07 36 Motor Line to line Resistance R1 Motor 3 0 65535 m 0 07 3...

Page 75: ...Disable speed search 1 Speed search starts with last frequency command 2 Starts with minimum output frequency 1 08 07 B B Time for Speed Search 0 1 to 5 0 sec 0 5 08 08 Current Limit for Speed Search...

Page 76: ...ty 0 0 5 0 0 0 08 21 OOB Sampling Time 0 1 to 120 0 sec 1 0 08 22 Number of OOB Sampling Times 00 to 32 20 08 23 OOB Average Sampling Angle Read only 08 24 DEB Function 0 Disable 1 Enable 0 08 25 DEB...

Page 77: ...col 5 8 O 1 Modbus RTU 0 6 8 N 1 Modbus RTU 7 8 E 2 Modbus RTU 8 8 O 2 Modbus RTU 9 7 N 1 Modbus ASCII 10 7 E 2 Modbus ASCII 11 7 O 2 Modbus ASCII 09 05 Reserved 09 06 Reserved 09 07 Response Delay Ti...

Page 78: ...B Card 0 1 120 0 seconds 0 0 Disable 0 0 09 12 COM port for PLC Communication NOT for VFD E C models 0 RS485 1 USB card 0 Group 10 PID Control Parameters Parameter Explanation Settings Factory Setting...

Page 79: ...Time 0 0 to 3600 sec 0 0 disable 60 0 0 Warn and RAMP to stop 1 Warn and COAST to stop 10 09 Treatment of the Erroneous PID Feedback Signals 2 Warn and keep operation 0 10 10 Gain Over the PID Detecti...

Page 80: ...4 11 Preliminary count value attained 0 12 Over Voltage Stall supervision 13 Over Current Stall supervision 14 Heat sink overheat warning 11 03 Multi function Output Terminal MO5 RA5 15 Over Voltage s...

Page 81: ...4 E F External Fault Input 11 10 Multi function Input Terminal MI11 15 PID function disabled 16 Output shutoff stop 0 17 Parameter lock enable 18 Operation command selection external terminals 19 Oper...

Page 82: ...12 02 Min AVI3 Input Voltage 0 0 to 10 0V 0 0 12 03 Min AVI3 Scale Percentage 0 0 to 100 0 0 0 12 04 Max AVI3 Input Voltage 0 0 to 10 0V 10 0 12 05 Max AVI3 Scale Percentage 0 0 to 100 0 100 0 12 06 M...

Page 83: ...0 0 0 12 18 Max ACI3 Input Current 0 0 to 20 0mA 20 0 12 19 Max ACI3 Scale Percentage 0 0 to 100 0 100 0 0 AVO1 1 ACO1 analog current 0 0 to 20 0mA 12 20 AO1 Terminal Analog Signal Mode 2 ACO1 analog...

Page 84: ...0 2 to 10 4 13 03 Proportional Gain P 0 0 to 10 0 1 0 13 04 Integral Gain I 0 00 to 100 00 sec 1 00 13 05 Speed Control Output Frequency Limit 0 00 to 100 00Hz 10 00 13 06 Speed Feedback Display Filte...

Page 85: ...is not steady please execute DC brake before start up 08 00 08 01 Energy Saving Applications Purpose Functions Related Parameters Punching machines fans pumps and precision machinery Energy saving an...

Page 86: ...FWD MI2 OPEN STOP CLOSE REV DCM FWD STOP REV STOP VFD E MI1 OPEN STOP CLOSE RUN MI2 OPEN FWD CLOSE REV DCM RUN STOP FWD REV 3 wire VFD E MI3 OPEN STOP MI1 CLOSE RUN MI2 OPEN FWD CLOSE REV DCM STOP REV...

Page 87: ...ions Purpose Functions Related Parameters Pumps fans and extruders To protect machines and to have continuous reliable operation The over torque detection level can be set Once OC stall OV stall and o...

Page 88: ...d Parameters General application Provide a signal for running status Signal available to stop braking brake release when the AC motor drive is running This signal will disappear when the AC motor driv...

Page 89: ...rol wiring 03 00 03 01 Overheat Warning for Heat Sink Applications Purpose Functions Related Parameters General application For safety When heat sink is overheated it will send a signal for external s...

Page 90: ...ty code Pr 00 01 displays the rated current of the AC motor drive By reading this parameter the user can check if the AC motor drive is correct 115V 230V Series kW 0 2 0 4 0 75 1 5 2 2 3 7 5 5 7 5 HP...

Page 91: ...splay the output current in A supplied to the motor Axxx 3 Display the content of user defined unit Uxxx 4 FWD REV command 5 PLCx PLC selections PLC0 PLC1 PLC2 NOT for VFD E C models This parameter de...

Page 92: ...level I 13 Display AVI4 ACI3 level i 14 Display PG speed in RPM G 15 Display motor number M When Pr00 03 is set to 03 the display is according to the setting of Pr00 04 00 05 User Defined Coefficient...

Page 93: ...y 0 No password set or successful input in Pr 00 08 1 Password has been set To set a password to protect your parameter settings If the display shows 0 no password is set or password has been correctl...

Page 94: ...n the power OFF ON to re enter the password Incorrect Password END Displays 0 when entering correct password into Pr 00 08 00 09 00 08 00 08 Displays 0 when entering correct password into Pr 00 08 Cor...

Page 95: ...f 7 66 V Hz 460V 60Hz 7 66V Hz This parameter value must be equal to or greater than the Mid Point Frequency Pr 01 03 01 02 Maximum Output Voltage Vmax Motor 0 Unit 0 1 Settings 115V 230V series 0 1 t...

Page 96: ...arameter must be equal to or less than Mid Point Frequency Pr 01 03 The settings of 01 03 01 04 and 01 06 are invalid in Vector Control mode 01 06 Minimum Output Voltage Vmin Motor 0 Unit 0 1 Settings...

Page 97: ...ency will be limited to 50Hz If the Output Frequency Lower Limit is 10Hz and the Minimum Output Frequency Pr 01 05 is set to 1 0Hz then any Command Frequency between 1 0 10Hz will generate a 10Hz outp...

Page 98: ...celeration Deceleration Time of the AC motor drive is the time between 0 Hz to Maximum Output Frequency Pr 01 00 Suppose the Maximum Output Frequency is 60 Hz Minimum Output Frequency Pr 01 05 is 1 0...

Page 99: ...ted except commands via the FORWARD REVERSE and STOP keys on the digital keypad 01 13 01 12 01 21 Frequency Time JOG Accel Time JOG Decel Time The definition of JOG Accel Decel Time 01 15 JOG Frequenc...

Page 100: ...1 0 01 Factory Setting 0 Settings 0 0 S curve disabled 0 1 to 10 0 0 01 to 10 00 S curve enabled 10 0 10 00 is the smoothest This parameter is used to ensure smooth acceleration and deceleration via S...

Page 101: ...n is calculated by the measure of operation area When the multi function input terminal is set to 25 and it is ON it will start to decelerate after getting the delay time from Pr 01 20 to Pr 01 25 and...

Page 102: ...uency Fbase Motor 1 Unit 0 01 Settings 0 10 to 600 0Hz Factory Setting 60 00 01 27 Maximum Output Voltage Vmax Motor 1 Unit 0 1 Settings 115V 230V series 0 1 to 255 0V Factory Setting 220 0 460V serie...

Page 103: ...55 0V Factory Setting 220 0 460V series 0 1 to 510 0V Factory Setting 440 0 01 40 Mid Point Frequency Fmid Motor 3 Unit 0 01 Settings 0 10 to 600 0Hz Factory Setting 1 50 01 41 Mid Point Voltage Vmid...

Page 104: ...3rd switch is set to be OFF ON 1 2 3 When the AC motor drive is controlled by external terminal please refer to Pr 02 05 for details The first second frequency operation command is enabled disabled b...

Page 105: ...ines how the motor is stopped when the AC motor drive receives a valid stop command or detects External Fault Ramp the AC motor drive decelerates to Minimum Output Frequency Pr 01 05 according to the...

Page 106: ...and free run to stop EF Frequency Frequency frequency output motor speed EF operation command stops according to decel eration time When Pr 02 02 is set to 2 or 3 frequency output free run to stop op...

Page 107: ...lly by heat sink temperature and output current of the AC motor drive It is used as a necessary precaution to prevent the AC motor drive from overheating and thus extends IGBT s life Example for 460V...

Page 108: ...5 with mounting method B 40 50 60 For 460V Series 80 90 100 70 Carrier Frequency Rated Current 2kHz 4kHz 8kHz 10kHz 12kHz 14kHz15kHz 6kHz 50 with mounting method A 40 with mounting method B 25 with mo...

Page 109: ...ockout Run when power is ON Operation status when operation command source is changed 0 Disable AC motor drive will run Keep previous status 1 Enable AC motor drive doesn t run Keep previous status 2...

Page 110: ...command source is changed to external terminal Pr 02 01 1 or 2 2 The status of terminal and AC motor drive is different And the operation of the AC motor drive will be 1 When setting 0 or 1 the status...

Page 111: ...ear it 02 07 Up Down Mode Factory Setting 0 Settings 0 By digital keypad up down keys mode 1 Based on Accel Decel Time acc to Pr 01 09 to 01 12 2 Constant speed acc to Pr 02 08 3 Pulse input unit acc...

Page 112: ...d to set frequency command or read communication frequency command 02 13 The Selections for Saving Keypad or Communication Frequency Command Factory Setting 0 Settings 0 Save Keypad Communication Freq...

Page 113: ...ster Freq Command Source by Multi input function 8 Bit3 1 Master Freq Command Source by PLC Freq command NOT for VFD E C models 02 17 Display the Operation Command Source Settings Read Only Factory se...

Page 114: ...cted Refer to Pr 06 03 Pr 06 05 5 Baseblock B B Indication Active when the output of the AC motor drive is shut off during baseblock Base block can be forced by Multi function input setting 09 6 Low V...

Page 115: ...ction command is REV 19 Zero Speed Output Signal Active when the drive is standby or stop 20 Communication Warning FbE Cexx AoL2 AUE SAvE Active when there is a Communication Warning 21 Brake Control...

Page 116: ...50 of rated AC motor drive current This parameter sets the function of the AFM output 0 10VDC ACM is common 03 04 Analog Output Gain Unit 1 Settings 1 to 200 Factory Setting 100 This parameter sets th...

Page 117: ...ue Unit 1 Settings 0 to 9999 Factory Setting 0 When the counter value reaches this value the corresponding multi function output terminal will be activated provided one of Pr 03 00 to Pr 03 01 set to...

Page 118: ...ry setting Bit0 1 RLY used by PLC Bit1 1 MO1 used by PLC Bit2 1 MO2 RA2 used by PLC Bit3 1 MO3 RA3 used by PLC Bit4 1 MO4 RA4 used by PLC Bit5 1 MO5 RA5 used by PLC Bit6 1 MO6 RA6 used by PLC Bit7 1 M...

Page 119: ...2 MO3 RA3 MO4 RA4 MO5 RA5 MO6 RA6 MO7 RA7 0 not used 1 Used by PLC 03 10 The Analog Output Used by PLC NOT for VFD E C models Settings Read Only Factory setting Bit0 1 AFM used by PLC Bit1 1 AO1 used...

Page 120: ...he output terminals Relay or MO1 when Pr 03 00 03 01 is set to 21 Refer to the following example for details Example 1 Case 1 Pr 03 12 Pr 03 11 2 Case 2 Pr 03 12 Pr 03 11 Case 1 Pr 03 12 Case 2 Pr 03...

Page 121: ...or no action 1 0 Weights Bit 0 Active 1 Off Relay 1 MO1 For Example If Pr 03 13 displays 2 it means Relay 1 is active The display value 2 bit 1 X 21 When extension card is installed the number of the...

Page 122: ...is the most used setting The user only needs to set Pr 02 00 to 04 The frequency command comes from keypad potentiometer 60Hz 0Hz 0V 5V 10V Pr 01 00 60Hz Max output Freq Potentiometer Pr 04 00 0 Bias...

Page 123: ...lue under 10V Regarding the setting please refer to the following examples 60Hz 0Hz0V 5V 10V Pr 01 00 60Hz Max output Freq Potentiometer Pr 04 00 20 0 Bias adjustment Pr 04 01 0 Positive bias Pr 04 02...

Page 124: ...e full potentiometer range In this example a negative bias is used to provide a noise margin Also a potentiometer frequency gain is used to allow the Maximum Output Frequency to be reached 60Hz 0Hz 0V...

Page 125: ...rive will always run in only one direction reverse This can only be changed by exchanging 2 wires to the motor 60Hz 0Hz 0V 10V Pr 01 00 60Hz Max output Freq Potentiometer Pr 04 00 100 Bias adjustment...

Page 126: ...ngs 0 0 to 100 0 Factory Setting 0 0 04 22 Maximum AVI2 Voltage Unit 0 1 Settings 0 0 to 10 0V Factory Setting 10 0 04 23 Maximum AVI2 Frequency percentage of Pr 1 00 Unit 0 1 Settings 0 0 to 100 0 Fa...

Page 127: ...I1 MI2 2 wire 3 wire Operation Control Modes Factory Setting 0 Settings 0 2 wire FWD STOP REV STOP 1 2 wire FWD REV RUN STOP 2 3 wire Operation There are three different types of control modes 04 04 E...

Page 128: ...0 to insure they have no effect on operation 1 Multi Step Speed Command 1 2 Multi Step Speed Command 2 3 Multi Step Speed Command 3 4 Multi Step Speed Command 4 These four inputs select the multi spe...

Page 129: ...output and the motor will free run When base block control is deactivated the AC drive will start its speed search function and synchronize with the motor speed and then accelerate to Master Frequency...

Page 130: ...20 are ON at the same time the priority should be setting 18 setting19 setting20 19 Operation Command Selection Pr 02 01 setting Digital Keypad ON Operation command via Digital Keypad OFF Operation c...

Page 131: ...d execute monitor PLC When this function is disabled it will display PLC0 in the PLC page and stop executing PLC program The motor will be stopped by Pr 02 02 When operation command source is external...

Page 132: ...04 05 to Pr 04 08 MI3 to MI6 Accel Decel Time and Multi function Input Terminals Multi Step Speed ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON 05 00 05 01 05 02 05 03 05 04 05 05 05 06 05 07 05 08...

Page 133: ...to convert binary number 6 bit to decimal number for input For example if setting MI3 MI5 MI6 to be N C and MI1 MI2 MI4 to be N O The setting value Pr 04 09 should be bit5X25 bit4X24 bit2X22 1X25 1X2...

Page 134: ...alled the number of the multi function input terminals will increase according to the extension card The maximum number of the multi function input terminals is shown as follows 1 2 3 4 5 0 0 N O 1 N...

Page 135: ...I9 used by PLC Bit9 1 MI10 used by PLC Bit10 1 MI11 used by PLC Bit11 1 MI12 used by PLC For standard AC motor drive without extension card the equivalent 6 bit is used to display the status used or n...

Page 136: ...6 MI7 MI8 MI9 MI10 MI11 MI12 0 not used 1 Used by PLC 04 25 The Analog Input Used by PLC NOT for VFD E C models Settings Read Only Factory setting Display Bit0 1 AVI used by PLC Bit1 1 ACI AVI2 used b...

Page 137: ...Bit7 MI8 Status Bit8 MI9 Status Bit9 MI10 Status Bit10 MI11 Status Bit11 MI12 Status The multi function input terminals are falling edge triggered For standard AC motor drive without extension card th...

Page 138: ...2 3 4 5 0 MI1 MI2 MI3 MI4 MI5 MI6 Weights Bit 7 8 9 10 11 6 MI7 MI8 MI9 MI10 MI11 MI12 0 Active 1 Off This parameter is used to select the terminals to be internal terminal or external terminal You ca...

Page 139: ...s shown in the following 0 1 0 1 1 0 Weights Bit 0 external terminal 1 internal terminal MI1 MI2 MI3 MI4 MI5 MI6 When extension card is installed the number of the multi function input terminals will...

Page 140: ...I5 and MI6 to be ON Pr 04 28 should be set to bit5X25 bit4X24 bit2X22 1X25 1X24 1X22 32 16 4 52 as shown in the following 0 1 0 1 1 0 Weights Bit 0 OFF 1 ON MI1 MI2 MI3 MI4 MI5 MI6 When extension card...

Page 141: ...01 05 07 8th Step Speed Frequency Unit 0 01 05 08 9th Step Speed Frequency Unit 0 01 05 09 10th Step Speed Frequency Unit 0 01 05 10 11th Step Speed Frequency Unit 0 01 05 11 12th Step Speed Frequency...

Page 142: ...ed to MI6 1 MI3 Jog Freq Multi speed via External Terminals Run Stop PU external terminals communication 3rd speed 3 MI3 to MI6 4th speed 4 MI3 to MI6 MI6 4 MI5 3 MI4 2 MI3 1 Master frequency OFF OFF...

Page 143: ...voltage drops below the preset value again Over Voltage Stall Prevention must be disabled Pr 06 00 0 when a brake unit or brake resistor is used NOTE With moderate inertia load over voltage stall pre...

Page 144: ...until the current drops below the maximum value 06 01 Over Current Detection Level Output Frequency Over Current Stall prevention during Acceleration frequency held output current time setting freque...

Page 145: ...After over torque is detected keep running until OL1 or OL occurs 4 Over Torque detection enabled during acceleration After over torque is detected stop running This parameter determines the operation...

Page 146: ...ing or overheating 40 20 60 80 100 25 50 100 150 rated frequency of the motor rated current of the motor Standard motor self cooled by fan rated frequency of the motor rated current of the motor Speci...

Page 147: ...ailure HPF 10 Current exceeds 2 times rated current during accel ocA 11 Current exceeds 2 times rated current during decel ocd 12 Current exceeds 2 times rated current during steady state operation oc...

Page 148: ...rsol Board CPU READ failure cF2 1 32 ACI signal error AErr 33 Reserved 34 Motor PTC overheat protection PtC1 35 39 Reserved 40 Communication time out error of control board and power board CP10 In Pr...

Page 149: ...etting 0 4 FLA The rated current of the AC drive is regarded as 100 The setting of the Motor no load current will affect the slip compensation The setting value must be less than Pr 07 00 Motor Rated...

Page 150: ...ar motor 3 Fill in Pr 01 01 Pr 01 02 Pr 07 00 Pr 07 04 and Pr 07 06 with correct values 4 After Pr 07 04 is set to 2 the AC motor drive will execute auto tuning immediately after receiving a RUN comma...

Page 151: ...of the compensation frequency is 7 5Hz Therefore for a 50Hz motor the max output is 57 5Hz 07 08 Torque Compensation Time Constant Unit 0 01 Settings 0 01 10 00 sec Factory Setting 0 10 07 09 Slip Co...

Page 152: ...eat protection i e Pr 07 12 cannot be set to 1 If temperature exceeds the setting level motor will be coast to stop and is displayed When the temperature decreases below the level of Pr 07 15 Pr 07 16...

Page 153: ...istor divider recommended value 1 20k Take the standard PTC thermistor as example if protection level is 1330 the voltage between 10V ACM is 10 5V and resistor divider R1 is 4 4k Refer to following ca...

Page 154: ...tings 0 0 to 10 0 Factory Setting 0 0 07 21 Slip Compensation Used without PG Motor 1 Unit 0 01 Settings 0 00 to 10 00 Factory Setting 0 00 07 22 Motor Line to line Resistance R1 Motor 1 Unit 1 Settin...

Page 155: ...ation Motor 3 Unit 0 1 Settings 0 0 to 10 0 Factory Setting 0 0 07 35 Slip Compensation Used without PG Motor 3 Unit 0 01 Settings 0 00 to 10 00 Factory Setting 0 00 07 36 Motor Line to line Resistanc...

Page 156: ...rameter determines the duration of the DC Brake current after a RUN command When the time has elapsed the AC motor drive will start accelerating from the Minimum Frequency Pr 01 05 08 02 DC Brake Time...

Page 157: ...r determines the operation mode when the AC motor drive restarts from a momentary power loss 08 05 Maximum Allowable Power Loss Time Unit 0 1 Settings 0 1 to 5 0 sec Factory Setting 2 0 If the duratio...

Page 158: ...Fig 2 B B Speed Search with Last Output Frequency Downward Timing Chart Speed Search Current doesn t Attain Speed Search Level A Input B B signal Stop output voltage Disable B B signal Waiting time 08...

Page 159: ...d search will begin at the actual PG encoder feedback speed 08 08 Current Limit for Speed Search Unit 1 Settings 30 to 200 Factory Setting 150 Following a momentary power loss the AC motor drive will...

Page 160: ...be overlapping 0 08 09 08 10 08 11 08 12 08 13 08 14 setting frequency internal frequency command 08 15 Auto Restart After Fault Unit 1 Settings 0 to 10 Factory Setting 0 0 Disable Only after an over...

Page 161: ...ge lowered as much as possible to keep the load The output voltage is maximally lowered to 70 of the normal output voltage 08 18 Automatic Voltage Regulation AVR Factory Setting 0 Settings 0 AVR funct...

Page 162: ...21A 23A 43A VFD007E21A 23A 43A and VFD022E23A 43A without brake chopper for which BUE brake unit must be used 08 20 Compensation Coefficient for Motor Instability Unit 0 1 Settings 0 0 5 0 Factory Set...

Page 163: ...speed with deceleration stop method When the power is on again motor will run again after DEB return time for high speed axis application Status 1 Insufficient power supply due to momentary power los...

Page 164: ...4 111 DC BUS voltage The level for DEB return time Lv 30V 58V Lv level Soft start relay at power side Output frequency DEB return time Pr 07 13 Decel time selection for momentary power loss DEB functi...

Page 165: ...dress Settings 1 to 254 Factory Setting 1 If the AC motor drive is controlled by RS 485 serial communication the communication address for this drive must be set via this parameter And the communicati...

Page 166: ...us RTU mode protocol 8 E 2 8 Modbus RTU mode protocol 8 O 2 9 Modbus ASCII mode protocol 7 N 1 10 Modbus ASCII mode protocol 7 E 2 11 Modbus ASCII mode protocol 7 O 2 1 Control by PC or PLC A VFD E ca...

Page 167: ...2 3 4 5 6 Stop bit 10 bit character frame 7 O 1 Odd parity Start bit 0 1 2 3 4 5 6 Stop bit 10 bit character frame Even parity Start bit 0 1 2 3 4 5 6 Stop bit 7 bit character 10 bit character frame S...

Page 168: ...it 8 bit character 10 bit character frame 8 N 1 Start bit 0 1 2 3 4 5 6 Even parity Stop bit 12 bit character frame 8 E 2 Start bit 0 1 2 3 4 5 6 Stop bit 12 bit character frame 8 O 2 Odd parity 7 7 7...

Page 169: ...t interval of more than 10 ms 3 2 Address Communication Address Valid communication addresses are in the range of 0 to 254 A communication address equal to 0 means broadcast to all AC drives AMD In th...

Page 170: ...ess is 01H ASCII mode Command message Response message STX STX 0 0 Address 1 Address 1 0 0 Function 3 Function 3 2 0 1 Number of data Count by byte 4 0 1 Starting data address 2 7 0 7 0 Content of sta...

Page 171: ...HK High 5CH 2 06H single write write single data to register Example writing data 6000 1770H to register 0100H AMD address is 01H ASCII mode Command message Response message STX STX 0 0 Address 1 Addr...

Page 172: ...1FH 3 08H loop detection This command is used to detect if the communication between master device PC or PLC and AC motor drive is normal The AC motor drive will send the received message to the mast...

Page 173: ...ltiple data to registers Example Set the multi step speed Pr 05 00 50 00 1388H Pr 05 01 40 00 0FA0H AC drive address is 01H ASCII Mode Command message Response message STX STX Address 1 0 Address 1 0...

Page 174: ...13H CRC Check High 04H The first data content 88H 0FH The second data content A0H CRC Check Low 4DH CRC Check High D9H 3 4 Check sum ASCII mode LRC Longitudinal Redundancy Check is calculated by summi...

Page 175: ...then repeat step 3 If the LSB of CRC register is 1 shift the CRC register one bit to the right with MSB zero filling Exclusive OR the CRC register with the polynomial value A001H then repeat step 3 St...

Page 176: ...re shown as below Content Address Function AC drive Parameters GGnnH GG means parameter group nn means parameter number for example the address of Pr 04 01 is 0401H Refer to chapter 5 for the function...

Page 177: ...eeds 2 times rated current during accel ocA 10 Current exceeds 2 times rated current during decel ocd Current exceeds 2 times rated current during decel ocd 11 Current exceeds 2 times rated current du...

Page 178: ...stops 01B RUN LED blinks STOP LED is on When AC motor drive decelerates to stop 10B RUN LED is on STOP LED blinks When AC motor drive is standby Bit 0 1 11B RUN LED is on STOP LED is off When AC moto...

Page 179: ...ving command messages from the master device The following depicts the conditions when no normal response is replied to the master device The AC motor drive does not receive the messages due to a comm...

Page 180: ...data address The data address received in the command message is not available for the AC motor drive 03 Illegal data value The data value received in the command message is not available for the AC d...

Page 181: ...nsigned char tdat 60 0 1 0 3 2 1 0 2 0 0 0 2 D 7 r n void main int i outportb PORT MCR 0x08 interrupt enable outportb PORT IER 0x01 interrupt as data in outportb PORT LCR inportb PORT LCR 0x80 the BRD...

Page 182: ...g 2 Settings 0 Baud rate 4800 bps 1 Baud rate 9600 bps 2 Baud rate 19200 bps 3 Baud rate 38400 bps 4 Baud rate 57600 bps This parameter is used to set the transmission speed for USB card 09 09 Communi...

Page 183: ...CTL V2 11 09 10 Transmission Fault Treatment for USB Card Factory Setting 0 Settings 0 Warn and keep operating 1 Warn and RAMP to stop 2 Warn and COAST to stop 3 No warning and keep operating This pa...

Page 184: ...EE SW PW V1 11 CTL V2 11 4 131 09 11 Time out Detection for USB Card Unit 0 1 Settings 0 0 to 120 0 sec Factory Setting 0 0 0 0 Disable 09 12 COM port for PLC Communication NOT for VFD E C models Fact...

Page 185: ...ck controls the output frequency Hz Select input terminal accordingly Make sure this parameter setting does not conflict with the setting for Pr 10 00 Master Frequency When Pr 10 00 is set to 2 or 3 t...

Page 186: ...ivative Control D Unit 0 01 Settings 0 00 to 1 00 sec Factory Setting 0 00 This parameter specifies derivative control rate of change of the input and associated gain D With this parameter set to 1 th...

Page 187: ...percentage of output frequency limit during the PID control The formula is Output Frequency Limit Maximum Output Frequency Pr 01 00 X Pr 10 07 This parameter will limit the Maximum Output Frequency A...

Page 188: ...to 50 0 Factory Setting 10 0 10 13 Detection Time of PID Offset Unit 0 1 Settings 0 1 to 300 0 sec Factory Setting 5 0 This parameter is used to set detection of the offset between set point and feedb...

Page 189: ...wer bound of frequency Fmin Fsleep lower bound of frequency When output frequency sleep frequency and time detection time it will go in sleep mode When min output frequency PID frequency lower bound o...

Page 190: ...04EE SW PW V1 11 CTL V2 11 4 137 10 17 Minimum PID Output Frequency Selection Factory Setting 0 Settings 0 By PID control 1 By Minimum output frequency Pr 01 05 This is the source selection of minimum...

Page 191: ...Function Description 0 No Function 1 AC Drive Operational Active when the drive is ready or RUN command is ON 2 Master Frequency Attained Active when the AC motor drive reaches the output frequency s...

Page 192: ...n off the drive When it is higher than 85oC 185oF it will be ON 15 Over Voltage supervision Active when the DC BUS voltage exceeds level 16 PID supervision Active when the PID function is operating 17...

Page 193: ...drive s internal PLC function There are 17 step speed frequencies including Master Frequency and Jog Frequency to select for application 5 External Reset The External Reset has the same function as th...

Page 194: ...Please refer to Pr 02 07 02 08 This function is also called motor potentiometer 12 Counter Trigger Parameter value 12 programs one of the Multi function Input Terminals MI7 MI12 Pr 11 06 Pr 11 11 to...

Page 195: ...via Pr 02 01 setting Pr 02 01 is disabled if this parameter value 20 is set See the explanation below this table 21 Forward Reverse This function has top priority to set the direction for running If...

Page 196: ...is enabled it will display PLC2 in the PLC page and you can download execute monitor PLC When this function is disabled it will display PLC0 in the PLC page and stop executing PLC program The motor w...

Page 197: ...he 2nd frequency 3 PID Set Point PID enable 4 Positive PID feedback 5 Negative PID feedback 12 01 AI1 Analog Signal Mode Factory Setting 1 Settings 0 ACI2 analog current 0 0 20 0mA 1 AVI3 analog volta...

Page 198: ...nt Unit 0 1 Settings 0 0 to 20 0mA Factory Setting 20 0 12 09 Max ACI2 Scale Percentage Unit 0 1 Settings 0 0 to 100 0 Factory Setting 100 0 12 10 AI2 Function Selection Factory Setting 0 Settings 0 D...

Page 199: ...AVI4 Input Voltage Unit 0 1 Settings 0 0 to 10 0V Factory Setting 10 0 12 15 Max AVI4 Scale Percentage Unit 0 1 Settings 0 0 to 100 0 Factory Setting 100 0 12 16 Min ACI3 Input Current Unit 0 1 Settin...

Page 200: ...sed to choose analog frequency 0 10Vdc or analog current 4 20mA to correspond to the AC motor drive s output frequency or current 12 22 AO1 Analog Output Gain Unit 1 Settings 1 to 200 Factory Setting...

Page 201: ...espond to the max output frequency 12 23 AO2Terminal Analog Signal Mode Factory Setting 0 Settings 0 AVO2 1 ACO2 analog current 0 0 to 20 0mA 2 ACO2 analog current 4 0 to 20 0mA Besides parameter sett...

Page 202: ...REV CW PULSE GENERATOR PG 13 00 2 13 00 3 A phase leads B phase A phase A phase A phase B phase B phase B phase CW B phase leads A phase 13 01 PG Pulse Range Unit 1 Settings 1 to 20000 Factory Setting...

Page 203: ...ncy command Speed detection Output Frequency Limit output frequency 13 06 Speed Feedback Display Filter Unit 1 Settings 0 to 9999 2ms Factory Setting 500 When Pr 0 04 is set to 14 its display will be...

Page 204: ...Factory Setting 1 Settings 0 Warn and RAMP to stop 1 Warn and COAST to stop 2 Warn and keep operating AC motor drive action when the feedback signals analog PID feedback or PG encoder feedback are abn...

Page 205: ...on Pr 00 12 00 02 Parameter Reset 10 All parameters are reset to factory settings 60Hz 220V 440V 0 0 Display the frequency command value Fxxx 1 Display the actual output frequency Hxxx 2 Display the...

Page 206: ...etting Customer 01 11 Accel Time 2 0 1 to 600 0 0 01 to 600 0 sec 1 0 01 12 Decel Time 2 0 1 to 600 0 0 01 to 600 0 sec 1 0 Group 2 Operation Method Parameters Parameter Explanation Settings Factory S...

Page 207: ...eter 5 CANopen communication 0 02 16 Display the Master Freq Command Source Read Only Bit0 1 by First Freq Source Pr 02 00 Bit1 1 by Second Freq Source Pr 02 09 Bit2 1 by Multi input function Bit3 1 b...

Page 208: ...ency 04 08 Multi function Input Terminal MI6 11 Down Decrement master frequency 12 Counter Trigger Signal 13 Counter reset 14 E F External Fault Input 15 PID function disabled 16 Output shutoff stop 1...

Page 209: ...xplanation Settings Factory Setting Customer 09 12 Reserved 09 13 CANopen Communication Address 0 disable 1 1 to 127 1 09 14 CANbus Baud Rate 0 1M 1 500K 2 250K 3 125K 4 100K 5 50K 0 09 15 Gain of CAN...

Page 210: ...0 10 Up Increment master frequency 11 09 Multi function Input Terminal MI10 11 Down Decrement master frequency 12 Counter Trigger Signal 0 13 Counter reset 14 E F External Fault Input 11 10 Multi fun...

Page 211: ...SW PW V1 11 CTL V2 11 Parameter Explanation Settings Factory Setting Customer 27 Motor selection bit 0 28 Motor selection bit 1 Group 13 PG function Parameters for Extension Card Parameter Explanatio...

Page 212: ...e torque compensation Reduce torque compensation Suitable torque compensation No No No No No Yes Yes Yes Yes Yes Maybe AC motor drive has malfunction or error due to noise Please contact DELTA Can acc...

Page 213: ...uce voltage to be within spec Has over voltage occurred without load Maybe AC motor drive has malfunction or misoperation due to noise Please contact DELTA Yes Yes Yes Yes Yes Yes No No No No No When...

Page 214: ...is within specification Make necessary corrections such as change power supply system for requirement Check if there is heavy load with high start current in the same power system Check if Lv occurs w...

Page 215: ...ormally Change cooling fan Check if cooling fan is jammed Remove obstruction Check if surrounding temperature is within specification Adjust surrounding temperature to specification Maybe AC motor dri...

Page 216: ...l connectors are connect correctly and no noise is present AC motor drive has malfunction Please contact DELTA 5 8 Phase Loss PHL Phase loss No No Yes Yes Check wiring at R S and T terminals Correct w...

Page 217: ...ency Yes Modify frequency setting Check if input FWD or REV command Check if the wiring of terminal FWD and between REV DCM is correct Yes Change switch or relay Set frequency or not Press UP to check...

Page 218: ...No Yes If the execution time is too long Yes If finished with executing PLC program Check if the PLC program is correct If the PLC program is executed Press UP DOWN key to see if speed has any change...

Page 219: ...ease contact DELTA Increase torque compensation Check if the torque compensation is suitable Thicken or shorten the wiring between the motor or AC motor drive Reduce load or increase the capacity of A...

Page 220: ...product disconnect disturbing equipment no spread limit emission for disturbing equipment and no receive enhance immunity 5 14 Environmental Condition Since the AC motor drive is an electronic device...

Page 221: ...the power input terminal of the AC motor drive 3 If phase lead capacitors are used never on the AC motor drive output use serial reactors to prevent damage to the capacitors damage from high harmonics...

Page 222: ...C motor drive output power 2 Check the wiring connections to U T1 V T2 W T3 for possible short circuits 3 Check the wiring connections between the AC motor drive and motor for possible short circuits...

Page 223: ...s Overload The AC motor drive detects excessive drive output current NOTE The AC motor drive can withstand up to 150 of the rated current for a maximum of 60 seconds 1 Check whether the motor is overl...

Page 224: ...with the next higher power model Over current during constant speed operation 1 Short circuit at motor output Check for possible poor insulation at the output line 2 Sudden increase in motor loading C...

Page 225: ...ing to correct pins 2 Check if the communication protocol address transmission speed etc are properly set 3 Use the correct checksum calculation 4 Please refer to group 9 in the chapter 5 for detail i...

Page 226: ...out Only for VFDxxxExxC Check if command channels are full CANopen SDO buffer overflow Only for VFDxxxExxC 1 Too short time between commands please check SDO message sent from the master 2 Reset CAN...

Page 227: ...ndition and to ensure a long life It is recommended to have a qualified technician perform a check up of the AC motor drive regularly Daily Inspection Basic check up items to detect if there were any...

Page 228: ...c electricity Periodical Maintenance Ambient environment Maintenance Period Check Items Methods and Criterion Daily Half Year One Year Check the ambient temperature humidity vibration and see if there...

Page 229: ...and aural inspection If there are any loose screws Tighten the screws If any part is deformed or damaged Visual inspection If there is any color change by overheating Visual inspection If there is an...

Page 230: ...spection DC capacity of main circuit Maintenance Period Check Items Methods and Criterion Daily Half Year One Year If there is any leakage of liquid change of color cracks or deformation Visual inspec...

Page 231: ...lf Year One Year If there are any loose screws Visual and aural inspection Tighten screw if necessary If the contact works correctly Visual inspection Printed circuit board and connector of main circu...

Page 232: ...r vibration Visual aural inspection and turn the fan with hand turn off the power before operation to see if it rotates smoothly If there is any loose screw Tighten the screw If there is any change of...

Page 233: ......

Page 234: ...ce 10 90 132 V Input Rating Frequency Tolerance 5 47 63 Hz Cooling Method Natural Cooling Fan Cooling Weight kg 1 2 1 2 1 2 Voltage Class 230V Class Model Number VFD XXXE 002 004 007 015 022 037 055 0...

Page 235: ...orque auto slip compensation starting torque can be 150 at 3 0Hz Overload Endurance 150 of rated current for 1 minute Skip Frequency Three zones setting range 0 1 600Hz Accel Decel Time 0 1 to 600 sec...

Page 236: ...rs for motor 0 to motor 3 DEB and OOB Out Of Balance Detection for washing machine Protection Functions Over voltage over current under voltage external fault overload ground fault overheating electro...

Page 237: ...Appendix A Specifications A 4 Revision June 2008 04EE SW PW V1 11 CTL V2 11 This page intentionally left blank...

Page 238: ...002E21T 23T 0 110 200W 250 BR200W250 1 343 200 VFD004E21A 21C 21P 23A 23C 23P 200W 250 BUE 20015 1 BR200W250 1 170 100 0 5 0 4 VFD004E21T 23T 0 216 200W 250 BR200W250 1 170 100 VFD007E21A 21C 21P 23A...

Page 239: ...le 7 Please read the wiring information in the user manual of the brake unit thoroughly prior to installation and operation 8 Definition for Brake Usage ED Explanation The definition of the barking us...

Page 240: ...MC IM BR O L Thermal Overload Relay or temperature switch Surge Absorber Thermal Overload Relay Brake Resistor Brake Unit P N Note1 When using the AC drive with DC reactor please refer to wiring diagr...

Page 241: ...s for Brake Resistors Dimensions are in millimeter Order P N BR080W200 BR080W750 BR300W100 BR300W250 BR300W400 BR400W150 BR400W040 Model no L1 L2 H D W Max Weight g BR080W200 BR080W750 140 125 20 5 3...

Page 242: ...es Revision June 2008 04EE SW PW V1 11 CTL V2 11 B 5 Order P N BR500W030 BR500W100 BR1KW020 BR1KW075 Model no L1 L2 H D W Max Weight g BR500W030 BR500W100 335 320 30 5 3 60 1100 BR1KW020 BR1KW075 400...

Page 243: ...Appendix B Accessories B 6 Revision June 2008 04EE SW PW V1 11 CTL V2 11 Order P N BR1K0W050 Order P N BR1K0W050 BR1K2W008 BR1K2W6P8 BR1K5W005 BR1K5W040...

Page 244: ...Appendix B Accessories Revision June 2008 04EE SW PW V1 11 CTL V2 11 B 7 Order P N BR200W150 BR200W250 Model no L1 2 L2 2 L3 2 W 1 H 1 BR200W150 BR200W250 165 150 110 30 60...

Page 245: ...A 11T 11C 11P 15 VFD002E23A 23C 23T 23P 5 VFD002E21A 21T 21C 21P 10 VFD004E23A 23C 23T 23P 5 VFD004E11A 11C 11T 11P 20 VFD004E43A 43C 43T 43P 5 VFD004E21A 21C 21T 21P 15 VFD007E23A 23C 23T 23P 10 VFD0...

Page 246: ...FD004E21A 21C 21T 21P 6 5 2 5 15 JJN 15 VFD004E23A 23C 23T 23P 2 7 2 5 5 JJN 6 VFD004E43A 43C 43T 43P 1 9 1 5 5 JJS 6 VFD007E11A 11C 18 4 2 30 JJN 30 VFD007E21A 21C 21T 21P 9 7 4 2 20 JJN 20 VFD007E23...

Page 247: ...Input Reactor Recommended Value 230V 50 60Hz 1 Phase Inductance mH kW HP Fundamental Amps Max continuous Amps 3 5 impedance 0 2 1 4 4 6 6 5 0 4 1 2 5 7 5 3 0 75 1 8 12 1 5 1 5 2 12 18 1 25 2 2 3 18 2...

Page 248: ...pedance 0 2 1 4 4 4 9 12 0 4 1 2 6 6 6 5 9 0 75 1 8 12 3 5 1 5 2 8 12 1 5 3 2 2 3 12 18 1 25 2 5 3 7 5 18 27 0 8 1 5 5 5 7 5 25 37 5 0 5 1 2 7 5 10 35 52 5 0 4 0 8 460V 50 60Hz 3 Phase Inductance mH k...

Page 249: ...ent of the capacitors may cause voltage dip The AC motor drive may be damaged when over current occurs during operation Correct wiring M1 M2 Mn reactor AC motor drive AC motor drive AC motor drive mot...

Page 250: ...erruptions etc The AC line reactor should be installed when the power supply capacity is 500kVA or more and exceeds 6 times the inverter capacity or the mains wiring distance 10m When the mains power...

Page 251: ...Supply Zero Phase Reactor MOTOR Note 1 The table above gives approximate wire size for the zero phase reactors but the selection is ultimately governed by the type and diameter of cable fitted i e th...

Page 252: ...limeter AFM ACM 10V AVI DCM MI5 MI1 MI2 MI6 8 6 5 4 16 15 14 13 11 RC 01Terminal block Wiring connections VFD E I O block VFD E Programming Pr 02 00 set to 2 Pr 02 01 set to 1 external controls Pr 04...

Page 253: ...different display mode Left Key Move cursor to the left UP and DOWN Key Set the parameter number and changes the numerical data such as Master Frequency FWD REV Key Select FWD REV operation B 7 2 Exp...

Page 254: ...alue is automatically stored in memory To modify an entry use the or keys Err displays if the input is invalid Communication Error Please check the AC motor drive user manual Chapter 5 Group 9 Communi...

Page 255: ...mode UP and DOWN Key Set the parameter number and changes the numerical data such as Master Frequency Potentiometer For master Frequency setting 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 8 ENTER Used to enter mo...

Page 256: ...splay End for approximately 1 second if input has been accepted by pressing key After a parameter value has been set the new value is automatically stored in memory To modify an entry use the and keys...

Page 257: ...tting direction Setting PLC Mode Setting Mode Setting parameters When operation source is digital keypad enter PLC2 mode enter PLC1 mode START GO START NOTE In the selection mode press to set the para...

Page 258: ...V2 11 B 21 B 8 3 Reference Table for the 7 segment LED Display of the Digital Keypad Digit 0 1 2 3 4 5 6 7 8 9 LED Display English alphabet A b Cc d E F G Hh Ii Jj LED Display English alphabet K L n...

Page 259: ...L V2 11 B 9 Extension Card For details please refer to the separate instruction shipped with these optional cards or download from our website http www delta com tw industrialautomation Installation m...

Page 260: ...Appendix B Accessories Revision June 2008 04EE SW PW V1 11 CTL V2 11 B 23 B 9 2 Digital I O Card EME D33A B 9 3 Analog I O Card EME A22A B 9 4 Communication Card CME USB01...

Page 261: ...eedback Card EME PG01 B 10 Fieldbus Modules B 10 1 DeviceNet Communication Module CME DN01 B 10 1 1 Panel Appearance and Dimensions 1 For RS 485 connection to VFD E 2 Communication port for connecting...

Page 262: ...for details CME DN01 ADD1 ADD2 SP 500K 250K 125K BAUD MOD NET MAC address Date Rate CAN L V Empty Pin CAN H V 1 Reserved 2 EV 5 SG 6 Reserved 7 Reserved 8 Reserved 3 GND 4 SG Setting baud rate BAUD 0...

Page 263: ...ommunication module will perform the function once it is connected Refer to the following paragraph for LED indications B 10 1 5 LEDs Display 1 SP Green LED means in normal condition Red LED means abn...

Page 264: ...ctions for the installation and setup for CME LW01 that is used to communicate with Delta VFD E firmware version of VFD E should conform with CME LW01 according to the table below via LonWorks Network...

Page 265: ...l Symbol Function 1 2 3 4 These are twisted pair cables to connect to LonTalk system Terminals 1 and 2 should be used as one group and the same for terminals 3 and 4 B 10 2 5 LED Indications There are...

Page 266: ...Switches 1 SP LED Indicating the connection status between VFD E and CME PD01 2 NET LED Indicating the connection status between CME PD01 and PROFIBUS DP 3 Address Switches Setting the address of CME...

Page 267: ...02 01 3 B 10 3 4 Power Supply The power of CME PD01 is supplied from VFD E Please connect VFD E to CME PD01 by using 8 pins RJ 45 cable which is packed together with CME PD01 After connection is comp...

Page 268: ...for connecting to CANopen communication module of Delta VFD E AC motor drive B 10 4 1 Product Profile c COM port d CANopen connection port e RUN indicator f ERROR indicator g SP Scan Port indicator h...

Page 269: ...1KV Digital I O 1KV RS IEC 61131 2 IEC 61000 4 3 26MHz 1GHz 10V m Environment Operation 0 C 55 C Temperature 50 95 Humidity Pollution degree 2 Storage 40 C 70 C Temperature 5 95 Humidity Vibration Sho...

Page 270: ...ed to set up the communication address of CME COP01 as 26 1AH simply switch ID_H to 1 and ID_L to A Switch Setting Content 0 7F Valid CANopen MAC ID setting Other Invalid CANopen MAC ID setting B 10 4...

Page 271: ...on CME COP01 card LED Blinking Red CRC check error Check your communication setting in VFD E drives 19200 8 N 2 RTU Red ON Connection failure No connection 1 Check the connection between VFD E drive...

Page 272: ...Appendix B Accessories Revision June 2008 04EE SW PW V1 11 CTL V2 11 B 35 B 11 DIN Rail B 11 1 MKE DRA...

Page 273: ...Appendix B Accessories B 36 Revision June 2008 04EE SW PW V1 11 CTL V2 11 B 11 2 MKE DRB B 11 3 MKE EP EMC earthing plate for Shielding Cable C CLAMP TWO HOLE STRAP 1 TWO HOLE STRAP 2...

Page 274: ...Appendix B Accessories Revision June 2008 04EE SW PW V1 11 CTL V2 11 B 37...

Page 275: ...Appendix B Accessories B 38 Revision June 2008 04EE SW PW V1 11 CTL V2 11 This page intentionally left blank...

Page 276: ...rated speed power and the change of load capacity The following table lists the factors you need to consider depending on your requirements Related Specification Item Speed and torque characteristics...

Page 277: ...ty should be less than the rated capacity of AC motor drive Acceleration time 60 seconds The starting capacity _ _ _ _ _ 5 1 1 cos 1 1 1 kVA drive motor AC of capacity the k n n P k n n N k s C s s T...

Page 278: ...n the rated current of AC motor drive A _ _ _ _ _ _ A drive motor AC of current rated the I k M Symbol explanation M P Motor shaft output for load kW Motor efficiency normally approx 0 85 cos Motor po...

Page 279: ...uch as for elevators mixers tooling machines etc use an AC Motor Drive of higher capacity or increase the capacities for both the motor and the AC Motor Drive 4 When an error occurs on the drive a pro...

Page 280: ...motor 2 Avoid running motor at low speed for a long time Under this condition the motor temperature may rise above the motor rating due to limited airflow produced by the motor s fan Consider externa...

Page 281: ...rive carefully When changing the pole number the motor needs to be stopped first If over current occurs during operation or regenerative voltage is too high please let the motor free run to stop coast...

Page 282: ...may occur Motor torque The torque characteristics of a motor operated by an AC motor drive and commercial mains power are different Below you ll find the torque speed characteristics of a standard mot...

Page 283: ...Appendix C How to Select the Right AC Motor Drive C 8 Revision June 2008 04EE SW PW V1 11 CTL V2 11 This page intentionally left blank...

Page 284: ...t also provides various Chinese English comment editing and other special functions e g register editing settings the data readout the file saving and contacts monitor and set etc Following is the sys...

Page 285: ...Sv and PldA before downloading a program to VFD E 2 Connection Please connect RJ 45 of AC motor drive to computer via RS485 to RS232 converter RS485 3 Run the program The PLC status will always be PLC...

Page 286: ...her places For example When Y0 in PLC program is activated the corresponding output terminals Relay RA RB RC will be used At this moment parameter 03 00 setting will be invalid Because the terminal ha...

Page 287: ...rives RY MO1 Relay Card 2C EME DR2CA RY2 RY3 Relay Card 3A EME R3AA RY2 RY3 RY4 3IN 3OUT Card EME D33A MO2 MO3 MO4 D 2 3 WPLSoft Installation Download PLC program to AC drive Refer to D 3 to D 7 for w...

Page 288: ...oad Please do following steps for program download Step 1 Press button for compiler after inputting program in WPLSoft Step 2 After finishing compiler choose the item Write to PLC in the communication...

Page 289: ...PR 4 When setting P 00 04 to 2 the display will be the value in PLC register D1043 A 0 999 display B 1000 9999 display It will only display the first 3 digits The LED at the bottom right corner will l...

Page 290: ...ion June 2008 04EE SW PW V1 11 CTL V2 11 D 7 5 When it is changed to PLC2 RS 485 will be used by PLC 6 When it is in PLC1 and PLC2 mode the function to reset all parameters to factory setting is disab...

Page 291: ...trol circuit Many basic symbols and motions of ladder diagram are the same as mechanical and electrical equipments of traditional automatic power panel such as button switch relay timer counter and et...

Page 292: ...pment is Y and the number uses octal Internal relay The internal relay doesn t connect directly to outside It is an auxiliary relay in PLC Its function is the same as the auxiliary relay in electric c...

Page 293: ...gram Structure Explanation Command Equipment Normally open contact a LD X Y M T C Normally closed contact b LDI X Y M T C Serial normally open AND X Y M T C Parallel normally open OR X Y M T C Paralle...

Page 294: ...row The maximum contacts in a row are 11 contacts If you need more than 11 contacts you could have the new row and start with continuous line to continue more input devices The continuous number will...

Page 295: ...iagram 1 LD LDI command give the command LD or LDI in the start of a block AND Block OR Block LD command LD command The structures of command LDP and LDF are similar to the command LD The difference i...

Page 296: ...up to down or from left to right 6 MPS MRD MPP commands Divergent memory of multi output It can produce many various outputs 7 The command MPS is the start of divergent point The divergent point means...

Page 297: ...gram Start Stop and Latching In the same occasions it needs transient close button and transient open button to be start and stop switch Therefore if you want to keep the action you should design latc...

Page 298: ...act at the same time therefore it calls priority of stop It is top priority of start when SET command is set after RST command When X1 and X2 act at the same time Y1 is ON so it calls top priority of...

Page 299: ...l X3 Y1 X1 Y1 X4 Y2 X2 Y2 Y1 Y2 If add normally close contact Y2 into Y1 circuit to be an input for Y1 to do AND function as shown in the left side Y1 is an input of Y2 and Y2 can stop Y1 after acting...

Page 300: ...alarms It uses two timers to control On OFF time of Y1 coil If figure n1 and n2 are timer setting of T1 and T2 T is the base of timer clock period Example 9 Triggered Circuit Y1 M0 X0 Y1 Y1 M0 M0 X0 M...

Page 301: ...00 seconds K1000 0 1 seconds 100 seconds once input X0 is OFF and T10 is ON Please refer to timing chart above Example 11 Output delay circuit in the following example the circuit is made up of two ti...

Page 302: ...l Input Relay X0 X17 16 points octal number system Correspond to external input point Y External Output Relay Y0 Y17 16 points octal number system Total is 32 points Correspond to external output poin...

Page 303: ...al Digital input output card A D D A card D 4 2 Devices Functions The Function of Input output Contacts The function of input contact X input contact X reads input signal and enter PLC by connecting w...

Page 304: ...tatus are 1 or 0 Nibble It is made up of continuous 4 bits such as b3 b0 It can be used to represent number 0 9 of decimal or 0 F of hexadecimal Byte It is made up of continuous 2 nibbles i e 8 bits b...

Page 305: ...xception The value that is made up of K and bit equipment X Y M S will be bit byte word or double word For example K2Y10 K4M100 K1 means a 4 bit data and K2 K4 can be 8 12 and 16 bit data separately C...

Page 306: ...y when count attains It has no relation with scan period Functions When pulse input signal of counter is from Off to On the present value of counter equals to settings and output coil is On Settings a...

Page 307: ...e of 32 bit high speed addition subtraction counter is K 2 147 483 648 K2 147 483 647 2 The settings can be positive negative numbers by using constant K or data register D special data register D1000...

Page 308: ...ulse is contact a It will get negative pulse in the RUN moment Pulse width scan period R M1004 Reserved M1005 Fault indication of the AC motor drives R M1006 Output frequency is 0 R M1007 The operatio...

Page 309: ...count down ON R W M1031 Reserved D 4 9 Special Registers Special D Function Read R Write W D1000 Reserved D1001 PLC firmware version R D1002 Program capacity R D1003 Checksum R D1004 D1009 Reserved D1...

Page 310: ...2 analog voltage input 0 10V corresponds to 0 1023 R D1030 The value of V R digital keypad 0 10V corresponds to 0 1023 R D1031 D1035 Reserved D1036 PLC error code R D1037 D1039 Reserved D1040 Analog o...

Page 311: ...oil status Y M T C 06 Write in one data T C D 0F Force changing multiple coil status Y M T C 10 Write in multiple data T C D D 5 Commands D 5 1 Basic Commands Commands Function Operands LD Load contac...

Page 312: ...nds Commands Function Operands MC Connect the common series connection contacts N0 N7 MCR Disconnect the common series connection contacts N0 N7 D 5 5 Rising edge falling edge Detection Commands of Co...

Page 313: ...T0 15 C0 C7 D0 D29 Operand 9 9 9 9 9 Explanations The LD command is used on the A contact that has its start from the left BUS or the A contact that is the start of a contact circuit Function of the...

Page 314: ...ect to contact A of X1 in series X0 X1 Y1 OUT Y1 Drive Y1 coil Mnemonic Function AND Series connection A contact X0 X17 Y0 Y17 M0 M159 T0 15 C0 C7 D0 D29 Operand 9 9 9 9 9 Explanations The AND command...

Page 315: ...ontacts thereafter saving the result into the accumulative register Program Example Ladder diagram Command code Operation LD X1 Load contact A of X1 ANI X0 Connect to contact B of X0 in series X0 X1 Y...

Page 316: ...B contact The function of the command is to readout the status of present specific series connection contacts and then to perform the OR calculation with the logic calculation result before the contac...

Page 317: ...monic Function ORB Parallel connection Multiple circuits Operand None Explanations To perform the OR calculation between the previous reserved logic results and contents of the accumulative register P...

Page 318: ...tion result doesn t move Mnemonic Function MPP Reads the current result of the internal PLC operations Operand None Explanations Reading content of the operation result to the accumulative register th...

Page 319: ...code Operation LD X0 Load A contact of X0 INV Inverting the operation result X0 Y1 OUT Y1 Drive Y1 coil Mnemonic Function OUT Output coil X0 X17 Y0 Y17 M0 M159 T0 15 C0 C7 D0 D29 Operand 9 9 Explanat...

Page 320: ...T0 15 C0 C7 D0 D29 Operand 9 9 Explanations When the SET command is driven its specific device is set to be ON which will keep ON whether the SET command is still driven You can use the RST command to...

Page 321: ...m Command code Operation LD X0 Load contact A of X0 X0 Y5 RST RST Y5 Clear contact Y5 Mnemonic Function TMR 16 bit timer T K T0 T15 K0 K32 767 Operand T D T0 T15 D0 D29 Explanations When TMR command i...

Page 322: ...l be unchanged To re count or to conduct the CLEAR motion please use the RST command Program Example Ladder diagram Command code Operation LD X0 Load contact A of X0 C2 counter X0 C20 CNT K100 CNT C2...

Page 323: ...not be any contact commands prior to the MCR command 3 Commands of the MC MCR main control program supports the nest program structure with 8 layers as its greatest Please use the commands in order fr...

Page 324: ...ame time saving the detection status of the acquired contact rising edge into the accumulative register Program Example Ladder diagram Command code Operation LDP X0 Start X0 rising edge detection AND...

Page 325: ...s connection of the contacts rising edge detection Program Example Ladder diagram Command code Operation LD X0 Load A contact of X0 ANDP X1 X1 rising edge detection in series connection X1 X0 Y1 OUT Y...

Page 326: ...iagram Command code Operation LD X0 Load A contact of X0 ORP X1 X1 rising edge detection in parallel connection X0 X1 Y1 OUT Y1 Drive Y1 coil Mnemonic Function ORF Falling edge parallel connection X0...

Page 327: ...the length is a scan time Program Example Ladder diagram Command code Operation LD X0 Load A contact of X0 PLS M0 M0 rising edge output LD M0 Load the contact A of M0 X0 M0 PLS M0 Y0 SET Timing Diagra...

Page 328: ...xplanations It needs to add the END command at the end of ladder diagram program or command program PLC will scan from address o to END command after executing it will return to address 0 to scan agai...

Page 329: ...Rotation and Displacement 31 ROL Rotate to the left 5 53 DHSCS X High speed counter enable 13 139 FPID Control PID parameters of inverter 5 140 FREQ Control frequency of inverter 5 141 RPR Read the pa...

Page 330: ...comparison will regard the value as negative binary values Program Example 1 Designate device Y0 and operand D automatically occupies Y0 Y1 and Y2 2 When X10 On CMP instruction will be executed and on...

Page 331: ...specifications of each model for their range of use 4 S is compared with its S1 S2 and the result is stored in D 5 When S1 S2 the instruction performs comparison by using S1 as the lower upper bound 6...

Page 332: ...MOV MOVP 5 steps Operands S Source of data D Destination of data Explanations 1 See the specifications of each model for their range of use 2 When this instruction is executed the content of S will be...

Page 333: ...ions of each model for their range of use 3 The contents in n registers starting from the device designated by S will be moved to n registers starting from the device designated by D If n exceeds the...

Page 334: ...please be aware of the arrangement on the designated device numbers When S D the BMOV command is processed in the order as 1 2 3 X10 D20 BMOV D19 K3 D20 D21 D22 D19 D20 D21 1 2 3 When S D the BMOV co...

Page 335: ...result 32 768 borrow flag M1021 On C If the operation result 32 767 carry flag M1022 On Program Example 1 16 bit command When X0 On the content in D0 will plus the content in D10 and the sum will be s...

Page 336: ...instruction subtracts S1 and S2 in BIN format and stores the result in D 2 The highest bit is symbolic bit 0 and 1 which is suitable for algebraic subtraction 3 Flag changes in binary subtraction In...

Page 337: ...signs of S1 S2 and D when doing 16 bit and 32 bit operations 16 bit command S1 D b15 b0 X b15 b0 S2 b31 b16b15 b0 D 1 b15 is a symbol bit b15 is a symbol bit b31 is a symbol bit b15 of D 1 Symbol bit...

Page 338: ...uction divides S1 and S2 in BIN format and stores the result in D Be careful with the positive negative signs of S1 S2 and D when doing 16 bit and 32 bit operations 16 bit instruction 1 Quotient Remai...

Page 339: ...goes from Off to On the content in D0 pluses 1 automatically X0 INCP D0 API Mnemonic Operands Function 25 DEC P D Decrement Bit Devices Word devices Program Steps Type OP X Y M K H KnX KnY KnM T C D D...

Page 340: ...s 2 This instruction adopts pulse execution instructions RORP Program Example When X0 goes from Off to On the 16 bits 4 bits as a group in D10 will rotate to the right as shown in the figure below The...

Page 341: ...1 1 0 0 0 0 0 1 1 0 0 1 1 0 1 1 1 16 bits Rotate to the left After one rotation to the left Carry flag Carry flag D10 D10 upper bit upper bit lower bit lower bit D 5 11 Special Application Commands f...

Page 342: ...make sure that A and GND are grounding Program Example 1 Assume that when M100 ON it is set to A B phase mode When M101 ON it is set to pulse signal mode When M102 ON it is set to pulse flag mode 2 M1...

Page 343: ...M3 END K1 MOV MOV H10050 M2 D1044 C235 DHSCS M11 M10 M3 M2 M1 M0 M102 M101 M1000 M1030 M102 Y1 M1018 M1018 M1028 M1029 D1025 D0 D1 MOV MOV D1026 API Mnemonic Operands Function 139 RPR P S1 S2 Read the...

Page 344: ...Register that saves the written data Program Example 1 Assume that it will write the data in address H2100 of the VFD E into D0 and H2101 into D1 2 When M0 ON it will write the data in D10 to the add...

Page 345: ...Explanation 1 This command FPID can control the PID parameters of the AC motor drive directly including Pr 10 00 PID set point selection Pr 10 02 Proportional gain P Pr 10 03 Integral time I and Pr 10...

Page 346: ...Explanation 1 This command can control frequency command acceleration time and deceleration time of the AC motor drive Please use M1025 to RUN ON STOP OFF the AC motor drive and use M1025 to control t...

Page 347: ...Appendix D How to Use PLC Function D 64 Revision June 2008 04EE SW PW V1 11 CTL V2 11 END M1000 M1025 M11 M1026 FREQP K300 K0 K0 FREQ K3000 K50 K60 M11 M10 M10 M11...

Page 348: ...nload the program again PLdA 22 Program upload error 1 Please upload again 2 Return to the factory if it occurs continuously PLFn 23 Command error when download program Check if the program is error a...

Page 349: ...Appendix D How to Use PLC Function D 66 Revision June 2008 04EE SW PW V1 11 CTL V2 11 This page intentionally left blank...

Page 350: ...and Error Control message Refer to CiA website http www can cia org for details Delta CANopen supports functions Support CAN2 0A Protocol Support CANopen DS301 V4 02 Support DSP 402 V2 0 Delta CANopen...

Page 351: ...as EN50325 4 The CANopen specifications cover application layer and communication profile CiA DS301 as well as a framework for programmable devices CiA 302 recommendations for cables and connectors Ci...

Page 352: ...Defined Connection Set To reduce configuration effort for simple networks CANopen define a mandatory default identifier allocation scheme The 11 bit identifier structure in predefined connection is s...

Page 353: ...x 1011 1 127 0x581 0x5FF 0x1200 Default SDO rx 1100 1 127 0x601 0x67F 0x1200 NMT Error Control 1110 1 127 0x701 0x77F 0x1016 0x1017 E 1 4 CANopen Communication Protocol It has services as follows NMT...

Page 354: ...12 3 4 11 10 9 7 5 6 8 1 After power is applied it is auto in initialization state 2 Enter pre operational state automatically 3 6 Start remote node 4 7 Enter pre operational state 5 8 Stop remote nod...

Page 355: ...access the Object Dictionary in every CANopen node by Client Server model One SDO has two COB ID request SDO and response SDO to upload or download data between two nodes No data limit for SDOs to tra...

Page 356: ...s to be processed or not after receiving the message PDO can be transmitted from one device to one another device or to many other devices Every PDO has two PDO services a TxPDO and a RxPDO PDOs are t...

Page 357: ...apped Object 0 Number 2 Mapped Object 3 Mapped Object 4 Mapped Object 0 1 2 3 4 0x1600 0x1600 0x1600 0x1600 0x1600 R W R W R W R W R W 1 0 0 0 U8 U32 U32 U32 U32 0x6040 0 Control word 0 R W U16 PDO1 M...

Page 358: ...6H Overload 1 7120H 1 0007H Overload 2 2310H 1 0008H External Fault 9000H 7 0009H Over current during acceleration 2310H 1 000AH Over current during deceleration 2310H 1 000BH Over current during cons...

Page 359: ...ion cycle period 0 RW U32 us 500us 15000us 0x1008 0 Manufacturer device name 0 RO U32 0x1009 0 Manufacturer hardware version 0 RO U32 0x100A 0 Manufacturer software version 0 RO U32 0x100C 0 Guarding...

Page 360: ...ped Object 0x60400010 RW U32 2 2 Mapped Object 0x60420020 RW U32 3 3 Mapped Object 0 RW U32 0x1600 4 4 Mapped Object 0 RW U32 0 Number 0 RW U8 1 1 Mapped Object 0 RW U32 2 2 Mapped Object 0 RW U32 3 3...

Page 361: ...0x603F 0 Error code 0 RO U16 Yes 0x6040 0 Control word 0 RW U16 Yes bit 0 3 switch status bit 4 rfg enable bit 5 rfg unlock bit 6 rfg use ref bit 7 Fault reset 0x6041 0 Status word 0 RO U16 Yes Bit0 R...

Page 362: ...o 5 CANopen communication Keypad STOP RESET disabled Step 2 Frequency source setting set Pr 02 00 to 5 CANopen communication Step 3 CANopen station setting set Pr 09 13 CANopen Communication Address 1...

Page 363: ...X1XX0000 Ready to Switch On X01X0001 Switch On X01X0011 Operation Enable X01X0111 0XXXX110 QStop 1 0XXXXX0X or 0XXXX01X QStop 0 0XXXX111 0XXXX110 0XXX1111 0XXX0110 0XXX1111 0XXXXX0X 0XXXX01X or 0XXXX...

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