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D-700 MK3 User Manual Firmware V-16.8

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PLUG-IN MODULES

SLOT 1

ANALOG PLUG-IN

-Analog I/O Expansion Module

-DC Voltage and Current Inputs Module

-Tilt Detector Module

SLOT 2

AC CURRENT PLUG-IN

-3xMains CT Inputs Module

SLOT 3

RS-232 PLUG-IN

-RS-232 Module

-2G Modem Module

-3G Modem Module

-4G Modem Module

-Wi-Fi Module

-Ethernet Module

-RS-485 Module

SLOT 4

COMMUNICATION PLUG-IN

-Communication Module

SLOT 5

SYNCHRONIZATION PLUG-IN

-Synchronization Module

SLOT 6

MODEM PLUG-IN

-2G Modem Module

-3G Modem Module

-4G Modem Module

-Wi-Fi Module

-Ethernet Module

-RS-485 Module

-RS-232 Module

4. PLUG-IN MODULES

Summary of Contents for D-700 MK3

Page 1: ...Scada web monitoring service allows monitoring and control of an unlimited number of gensets through any web browser Multi genset synchronizer and load share Multi genset mains synchronizer Single gen...

Page 2: ...ical support datakom com tr Please provide following information in order to get answers to any question Device model name see the back panel of the unit Complete serial number see the back panel of t...

Page 3: ...R DESCRIPTION 01 01 06 2023 MH First release firmware version 16 8 CAUTION Potential risk of injury or death WARNING Potential risk of malfunction or material damage ATTENTION Useful hints for the und...

Page 4: ...K3 S E M C G T 00 Screw type bracket Stock Code J10P01 per unit Self Retaining type bracket Stock Code K16P01 per unit Sealing Gasket Stock Code K20P01 SPARE PARTS ORDERING CODES Family Code GSM GPRS...

Page 5: ...er before working on equipment When the unit is connected to the network do not touch terminals Short circuit terminals of unused current transformers Any electrical parameter applied to the device mu...

Page 6: ...TPUT EXPANSION 3 12 J1939 CANBUS PORT 3 13 USB DEVICE PORT 4 PLUG IN MODULES 4 1 MODEM PLUG IN MODULE 4 1 1 GSM MODEM MODULE 4 1 2 Wi Fi MODULE 4 1 3 ETHERNET MODULE 4 1 4 RS 485 MODULE 4 1 5 RS 232 M...

Page 7: ...6 2 SYNCHRONIZATION FUNCTIONALITY 6 3 MAINS SYNCHRONIZATION FUNCTIONALITY 6 4 SINGLE GENSET PARALLEL WITH MAINS 6 5 DC GENSET FUNCTIONALITY 6 6 AMF FUNCTIONALITY 6 7 ATS FUNCTIONALITY 6 8 REMOTE STAR...

Page 8: ...ODE MANUAL CONTROL 14 5 TEST MODE 15 PROTECTIONS AND ALARMS 15 1 DISABLING ALL PROTECTIONS 15 2 SERVICE REQUEST ALARM 15 3 SHUTDOWN ALARMS 15 4 LOADDUMP ALARMS 15 5 WARNINGS 15 6 NON VISUAL WARNINGS 1...

Page 9: ...EARNING 25 SPEED VOLTAGE UP DOWN RELAY OUTPUTS 25 1 SPEED UP DOWN CONTROL 25 2 VOLTAGE UP DOWN CONTROL 26 J1939 CANBUS ENGINE SUPPORT 27 DPF REGENERATION SUPPORT 28 DC GENSET OPERATION 28 1 OPTIMAL CH...

Page 10: ...TE MAINS 36 6 BATTERY CHARGING OPERATION DELAYED SIMULATE MAINS 36 7 DUAL GENSET MUTUAL STANDBY OPERATION 36 8 MULTIPLE VOLTAGE AND FREQUENCY 36 9 SINGLE PHASE OPERATION 36 10 EXTERNAL CONTROL OF THE...

Page 11: ...irmware V 16 8 11 38 SNMP COMMUNICATIONS 38 1 PARAMETERS REQUIRED FOR SNMP VIA ETHERNET 38 2 SNMP TRAP MESSAGES 39 DECLARATION OF CONFORMITY 40 MAINTENANCE 41 DISPOSAL OF THE UNIT 42 ROHS COMPLIANCE 4...

Page 12: ...voltage Voltage at measuring terminals beyond specified range Voltage applied to digital inputs over specified range Current at measuring terminals beyond specified range Overload or short circuit at...

Page 13: ...D 700 MK3 User Manual Firmware V 16 8 13 Dimensions 245x188x36mm Panel Cutout 216x156mm minimum Weight 800g approx 2 1 DIMENSIONS 2 MOUNTING...

Page 14: ...t be able to access parts of the unit other than the front panel Mount the unit on a flat vertical surface Before mounting remove the mounting brackets and connectors from the unit then pass the unit...

Page 15: ...V 16 8 15 Two different types of brackets are provided Screw type bracket Self retaining type bracket Installation of screw type bracket Installation of self retaining type bracket Do not tighten too...

Page 16: ...bjects of 1 0 mm diameter and greater 5 Protected from the amount of dust that would interfere with normal operation 6 Dust tight 2nd Digit Description of Protection Level 0 Not protected 1 Protected...

Page 17: ...rical installation Current transformers must have 5A output For current transformer inputs use at least 1 5mm2 section AWG15 cable The current transformer cable length should not exceed 1 5 meters If...

Page 18: ...voltage 36VDC continuous Maximum operating current 600mA 12VDC All options included digital outputs open 300mA 24VDC All options included digital outputs open Typical operating current 300mA 12VDC all...

Page 19: ...3 wires delta 3 ph 3 wires delta L1 L2 3 ph 3 wires delta L2 L3 2ph 3 wires L1 L2 2ph 3 wires L1 L3 1 ph 2 wires Measurement range 0 to 330VAC Ph N 0 to 570VAC Ph Ph Common mode offset max 100V betwe...

Page 20: ...5 milliohms Burden 0 375W Maximum continuous current 6A Measurement range 0 1 to 7 5A Common mode offset Max 5VAC between BAT and any CT terminal Display resolution 1A Accuracy 0 5 1 digit 5A 4 5A 5 5...

Page 21: ...gs Many combinations of incorrect CTs connections are possible so check both order of CTs and their polarity Reactive power measurement is affected by incorrect CTs connection in similar way as active...

Page 22: ...0 0 0 100 1 00 Phase L2 100 0 0 0 100 1 00 Phase L3 100 0 0 0 100 1 00 Total 100 0 0 0 300 0 33 EFFECT OF PHASE SWAPPING The generator is still loaded with 100 kW on each phase The load Power Factor P...

Page 23: ...ut voltage 100VDC with respect to battery negative Minimum input voltage 70VDC with respect to battery negative Noise filtering Yes both analog and digital filtering Number of inputs 5 inputs all conf...

Page 24: ...esolution 0 1VDC Voltage measurement accuracy 2 0 1V 0 9V 30VDC Charge Fail Warning Threshold adjustable Charge Fail Shutdown Alarm Threshold adjustable Open circuit voltage battery positive Overvolta...

Page 25: ...table from list Structure Negative pulling protected semiconductor output One terminal is connected to battery negative Max continuous current 1 0 ADC Max switching voltage 33 VDC Overvoltage protecti...

Page 26: ...battery negative Any function can be assigned to digital inputs Digital outputs can be extended using DKG 186 Fet Expansion modules each one providing 8 outputs Digital outputs have the same electric...

Page 27: ...32 for firmware upgrade boot loader mode only The USB Device port is designed to connect the module to a PC Using the RainbowPlus software programming control of the genset and monitoring of measured...

Page 28: ...ins CT Inputs Module SLOT 3 RS 232 PLUG IN RS 232 Module 2G Modem Module 3G Modem Module 4G Modem Module Wi Fi Module Ethernet Module RS 485 Module SLOT 4 COMMUNICATION PLUG IN Communication Module SL...

Page 29: ...cards will usually not function properly Please refer to GSM Modem Configuration Guide for more details GENERAL FEATURES OF 2G MODEM Description Quad band GSM GPRS 850 900 1800 1900MHz module GPRS mul...

Page 30: ...ACH RCM NCC LOCATION DETERMINATION VIA GSM The unit determines automatically the geographical position through the GSM network No settings are necessary for this This feature is especially useful for...

Page 31: ...Firmware V 16 8 31 Wi Fi protocols 802 11 b g n Frequency range 2 4 GHz 2 5 GHz 2400M 2483 5M Network Protocols IPv4 TCP UDP Security WPA WPA2 Functionality Web Client E mail Modbus TCP_IP 4 1 2 Wi F...

Page 32: ...CAT5 or CAT6 Isolation 1500 VAC 1 minute Max distance 100m with CAT5 or CAT6 cable Functionality Web Client E mail Modbus TCP_IP LED FUNCTIONS GREEN This led turns on when the ethernet link is establ...

Page 33: ...h 120 ohms balanced cable The RS 485 port features MODBUS RTU protocol Multiple modules up to 128 can be paralleled on the same RS 485 bus for data transfer to automation or building management system...

Page 34: ...s male Connection 5 wires Rx Tx DTR CxD GND Full duplex Baud rate 2400 115200 bauds selectable Data type 8 bit data no parity 1 bit stop Max distance 15m Terminal description 1 CxD input 6 NC 2 Rx inp...

Page 35: ...gh program parameter Sweep Range Adjustable through program parameter Structure Isolated analog output 0 10 VDC Reference Battery negative Output Impedance 1000 ohms Precision 12 bits Rest point Adjus...

Page 36: ...ON is to be connected to DATALINK L in order to terminate the Datalink bus Isolation voltage 1000 VAC 1 minute Common mode voltage 0 5 VDC to 15 VDC internally clamped by transient suppressors Max dis...

Page 37: ...hes for Resistive 4 to 20 mA 0 to 10 Vdc The main configuration of the inputs is done with DIP switches located on slot Analog module provides 2 x 4 20mA analog outputs The measurement to output from...

Page 38: ...1VDC Isolation 500VAC 1minute Accuracy 0 5 1 digit 0 35V 50VDC Current input Measurement method Isolated DC voltage measurement Sampling rate 100K s s Input voltage range 0 to 100 mVDC Measurement ra...

Page 39: ...res delta L1 L2 3 ph 3 wires delta L2 L3 2ph 3 wires L1 L2 2ph 3 wires L1 L3 1 ph 2 wires CT secondary rating 5A Measurement range 5 5 to 5000 5A minimum Input impedance 15 milliohm Burden 0 375W Maxi...

Page 40: ...inute Max distance 100m with CAT5 or CAT6 cable Functionality Embedded TCP IP Web Server Web Client SMTP e mail SNMP Modbus TCP_IP STANDARD ETHERNET CABLE LED FUNCTIONS GREEN This led turns on when th...

Page 41: ...All USB flash memories The USB Host port is designed for detailed data recording The period of recording is adjustable through program parameter As soon as a USB flash memory is inserted the unit wil...

Page 42: ...20 ohms balanced cable The RS 485 port features MODBUS RTU protocol Multiple modules up to 128 can be paralleled on the same RS 485 bus for data transfer to automation or building management systems T...

Page 43: ...tion 5 wires Rx Tx DTR CxD GND Full duplex Baud rate 2400 115200 bauds selectable Data type 8 bit data no parity 1 bit stop Max distance 15m Terminal description 1 CxD input 6 NC 2 Rx input 7 NC 3 Tx...

Page 44: ...ly type SIM cards will usually not function properly Please refer to GSM Modem Configuration Guide for more details GENERAL FEATURES OF 2G MODEM Description Quad band GSM GPRS 850 900 1800 1900MHz mod...

Page 45: ...ACH RCM NCC LOCATION DETERMINATION VIA GSM The unit determines automatically the geographical position through the GSM network No settings are necessary for this This feature is especially useful for...

Page 46: ...Firmware V 16 8 46 Wi Fi protocols 802 11 b g n Frequency range 2 4 GHz 2 5 GHz 2400M 2483 5M Network Protocols IPv4 TCP UDP Security WPA WPA2 Functionality Web Client E mail Modbus TCP_IP 4 6 3 Wi F...

Page 47: ...CAT5 or CAT6 Isolation 1500 VAC 1 minute Max distance 100m with CAT5 or CAT6 cable Functionality Web Client E mail Modbus TCP_IP LED FUNCTIONS GREEN This led turns on when the ethernet link is establ...

Page 48: ...h 120 ohms balanced cable The RS 485 port features MODBUS RTU protocol Multiple modules up to 128 can be paralleled on the same RS 485 bus for data transfer to automation or building management system...

Page 49: ...both genset and mains sections In following drawings the connections are shown for the alternator Current transformers are supposed connected to the alternator side Similar topologies are available f...

Page 50: ...D 700 MK3 User Manual Firmware V 16 8 50 5 3 3 PHASE 3 WIRE DELTA 5 2 3 PHASE 4 WIRE STAR...

Page 51: ...D 700 MK3 User Manual Firmware V 16 8 51 5 4 3 PHASE 4 WIRE DELTA 5 5 3 PHASE 3 WIRE DELTA 2 CT L1 L2...

Page 52: ...D 700 MK3 User Manual Firmware V 16 8 52 5 7 2 PHASE 3 WIRE DELTA 2 CTs L1 L2 5 6 3 PHASE 3 WIRE DELTA 2 CT L1 L3...

Page 53: ...D 700 MK3 User Manual Firmware V 16 8 53 5 9 1 PHASE 2 WIRE 5 8 2 PHASE 3 WIRE DELTA 2 CTs L1 L3...

Page 54: ...CT location selection is configured with Controller Configuration CT Location parameter When CTs are located at the alternator side then mains current and power parameters will not be displayed When C...

Page 55: ...de is selected the controller will monitor its REMOTE START input If the remote start input is active it will run the genset depending on settings The remote start signal is usually provided by a Main...

Page 56: ...ctionality is selected the controller will control the REMOTE START signal for the genset group When sufficient number of gensets are available on the busbar the controller will synchronize the comple...

Page 57: ...ation for immediate recovery of mains failures is achieved in peak lopping mode Power may be exported to the grid or load may be shared between grid and genset or simply soft transfers may be performe...

Page 58: ...both mechanical and electronic engines are supported The unit provides control outputs for both contactors and motorized circuit breakers When ATS functionality is selected the unit will monitor main...

Page 59: ...nal controller Upon reception of this signal it will run the engine and provide engine and alternator instrumentation and fault monitoring The genset contactor MCB control functionality will be availa...

Page 60: ...Start modes When AMF and Engine controller modes are selected the unit will monitor the mains and will run the engine upon mains failure This functionality is useful for the backup electric motor dri...

Page 61: ...es but the distance will be limited Typically at 115200 bauds and with adequate cable the distance will be 200m maximum At 9600 bauds and adequate cable the distance can go up to 1200m Below settings...

Page 62: ...z to be measured precisely However the display is limited to 650Hz Frequencies over 650Hz will be displayed as 650Hz The bandwidth of the harmonic analyzer is limited to 1800Hz Thus in case of a 400Hz...

Page 63: ...D 700 MK3 User Manual Firmware V 16 8 63 7 1 GENSET SYNCHRONIZATION FUNCTIONALITY 7 CONNECTION DIAGRAMS...

Page 64: ...D 700 MK3 User Manual Firmware V 16 8 64 7 2 MAINS SYNCHRONIZATION FUNCTIONALITY...

Page 65: ...D 700 MK3 User Manual Firmware V 16 8 65 7 3 SINGLE GENSET PARALLEL WITH MAINS FUNCT...

Page 66: ...D 700 MK3 User Manual Firmware V 16 8 66 7 4 DC GENSET FUNCTIONALITY...

Page 67: ...D 700 MK3 User Manual Firmware V 16 8 67 7 5 AMF FUNCTIONALITY...

Page 68: ...D 700 MK3 User Manual Firmware V 16 8 68 7 6 ATS FUNCTIONALITY...

Page 69: ...D 700 MK3 User Manual Firmware V 16 8 69 7 7 REMOTE START FUNCTIONALITY...

Page 70: ...D 700 MK3 User Manual Firmware V 16 8 70 7 8 ENGINE CONTROL FUNCTIONALITY...

Page 71: ...D 700 MK3 User Manual Firmware V 16 8 71 7 9 REMOTE DISPLAY PANEL FUNCTIONALITY...

Page 72: ...set as MAINS CONTACTOR output 11 DIGITAL OUTPUT 8 This relay has programmable function selectable from a list Factory set as GENSET CONTACTOR output 12 CHARGE Input and output Connect the charge alter...

Page 73: ...nder Do not connect the sender to other devices 29 ANALOG SENDER 4 OIL TEMP SENDER Connect to the oil temperature sender Do not connect the sender to other devices 30 ANALOG SENDER 5 CANOPY TEMP SENDE...

Page 74: ...ndary winding rating shall be 5 Amperes ex 200 5 Amps 56 GEN I1 53 GEN I2 54 GEN I2 51 GEN I3 52 GEN I3 49 GEN I GND Current transformer inputs 5A AC Connect the earth current transformer terminals to...

Page 75: ...ends only Termination resistors are provided inside the unit Use a balanced 120 ohms low capacitance shielded data cable for the best result 03 DATA LINK_L 04 DATA LINK_GROUND 0 VDC Connect this termi...

Page 76: ...DULE Term Function Technical data Description 01 I1 Generator current transformer inputs 5A AC Connect the generator current transformer terminals to these inputs Do not connect the same current trans...

Page 77: ...een 4 3 480x272 pixels color Ethernet Port 10 100 Mbits USB Device USB 2 0 Full speed USB Host USB 2 0 Full speed RS 485 Port selectable baud rate 2400 115200baud Operating temperature 20 C to 70 C 4...

Page 78: ...e may be assigned to this function To turn off the SERVICE REQUEST led and reset the service period press together the ALARM MUTE and LAMP TEST keys for 5 seconds 10 1 FRONT PANEL FUNCTIONALITY 10 DES...

Page 79: ...ill immediately stop Selects next display screen in the same display group LAMP TEST when held pressed Selects previous display group Selects next display group Selects previous display screen in the...

Page 80: ...ds switches to MANUAL ADJUST mode When held pressed for 1 seconds switches to next PID ADJUST group in MANUAL ADJUST mode When held pressed for 5 seconds exits the annunciator mode if enabled When hel...

Page 81: ...A kVAr pf etc Synchronization Load Share Display A graphical synchroscope updated 10 times a second target and actual power levels AVR and governor output positions bus total power measurements and a...

Page 82: ...entually the same parameter can be modified through the front panel programming menu The related parameter is Controller Configuration Screen Scroll Timer If a fault condition occurs the display will...

Page 83: ...D 700 MK3 User Manual Firmware V 16 8 83...

Page 84: ...Wh energy meter Gen voltage phase L1 to neutral Gen voltage phase L2 to neutral Gen voltage phase L3 to neutral Gen average voltage phase to neutral Gen voltage phase L1 L2 Gen voltage phase L2 L3 Gen...

Page 85: ...Start this led will reflect the status of the input When a Simulate Mains signal is present then mains status will become available When a Force to Start signal is present then the mains status will...

Page 86: ...bit resolution with a sampling rate of 4096 s s Thus one cycle of a a 50Hz signal is represented with 82 points 164 points in color version The vertical scale is automatically adjusted in order to avo...

Page 87: ...be displayed but in a 60Hz system only 29 harmonics will come to the screen In case of a 400Hz system only the 3rd harmonic will be displayed Graphical Harmonic Table Alphanumeric Harmonics Table Har...

Page 88: ...temperature fuel level oil temperature canopy temperature ambient temperature engine rpm battery voltage charge voltage Possible event sources are various Every source can be individually enabled or d...

Page 89: ...d entry screen by pressing the button 4 times The screen below left will come Press again the button The last stored event will open as in the below right picture The first page will display the event...

Page 90: ...input is used for engine speed detection 1 MPU input is used for reading the flowmeter pulses during fuel filling Fuel Pulses per Volume 0 65000 1000 This is the number of pulses produced by the flow...

Page 91: ...sumption Related parameters are Parameter Definition Unit Min Max Required Value Description Fuel Pulses from MPU input 0 1 1 0 MPU input is used for engine speed detection 1 MPU input is used for rea...

Page 92: ...l stop afterwards If the STOP button is pressed during cooldown then the engine will immediately stop The mains contactor will be energized only if mains phase voltages and frequency are within the pr...

Page 93: ...requency is outside limits the mains will be supposed failing Otherwise mains is available If a Simulate Mains signal is present then mains are made available If a Force to Start signal is present the...

Page 94: ...imes during crank timer When the engine fires the crank relay will be immediately deactivated See section Crank Cutting for more details The engine will run at idle speed during Idle Speed Timer The e...

Page 95: ...is selected AMF Mode The controller will run the engine and make an interrupted transfer Synchronizing Load Sharing Mode The controller will run the genset If the busbar is not energized it will simpl...

Page 96: ...rms operate in a first occurring basis If a shutdown alarm is present following shutdown alarms loaddumps and warnings will not be accepted If a loaddump is present following loaddumps and warnings wi...

Page 97: ...hus different levels of fault conditions may be generated at different overrun levels Each service counter set has both programmable engine hours and maintenance time limit If any of the programmed va...

Page 98: ...Set if no information has been received during 3 seconds from the ECU of the electronic engine This fault condition is only controlled when fuel is on VOLTAGE UNBALANCE Set if any of the generator pha...

Page 99: ...ower limit for Reverse Power Timer If the power goes below the limit before expiration of the timer then no alarm will be set GENSET PHASE ORDER FAIL Set if the fault is enabled and the genset phase o...

Page 100: ...ltage Fail Set if busbar voltages are not within limits and busbar voltage above Dead Bus Limit during 5 seconds when the master requests the slave to close the genset contactor to the busbar Busbar F...

Page 101: ...ediately GENSET LOW HIGH VOLTAGE Set if any of the generator phase voltages goes outside programmed limits for Voltage Fail Timer This fault will be monitored with Fault Holdoff Timer delay after the...

Page 102: ...ill be set MAINS PHASE ORDER FAIL Set if the mains phase order checking is enabled mains phases are present and mains phase order is reversed This fault prevents the Mains Contactor to close GENSET CB...

Page 103: ...ge or more then Fuel Theft warning occurs FUEL FILLING If the fuel level measured from the sender input is increased by 20 or more in one hour then Fuel Filling non visual warning occurs the detection...

Page 104: ...ALARM MUTE Hold pressed RIGHT ARROW The program mode is used to adjust timers operational limits and the configuration of the unit Although a free PC program is provided for programming every paramet...

Page 105: ...rts 3 password levels The level_1 is designed for field adjustable parameters The level_2 is designed for factory adjustable parameters The level_3 is reserved It allows recalibration of the unit The...

Page 106: ...e parameters will be displayed Selected parameter is shown in reverse video blue on white In order display change the value of this parameter please press MENU button Parameter value may be increased...

Page 107: ...D 700 MK3 User Manual Firmware V 16 8 107 16 4 MODIFYING PARAMETER VALUE Decrease parameter value Increase parameter value Previous parameter Long Press Return to the upper menu Next parameter...

Page 108: ...Firmware V 16 8 108 To exit the program mode press one of the mode selection keys If no button is pressed during 2 minutes the program mode will be cancelled automatically 16 5 PROGRAMMING MODE EXIT...

Page 109: ...imer sec 0 120 12 This parameter defines the delay after the engine runs and before the fault monitoring is enabled Alarm Relay Timer sec 0 120 60 This is the period during which the ALARM relay is ac...

Page 110: ...cada Refresh Rate sec 0 65535 60 The unit will update the distant monitoring terminal with this rate Rainbow Scada Address 1 Port 0 65535 90 This is the port number of the first monitoring terminal ad...

Page 111: ...and genset voltage limits with a hysteresis feature in order to prevent faulty decisions For example when the mains are present the mains voltage low limit will be used as the programmed low limit Wh...

Page 112: ...s removed warnings will persist until manually reset Remote Control Enable 0 1 1 This parameter controls remote control of the unit through Rainbow Modbus and Modbus TCP IP 0 remote control disabled 1...

Page 113: ...0 After activation of the fuel pump function if the Fuel Pump High Limit level is not reached then the fuel pump will stop for safety If this parameter is set to zero then the timer is unlimited SMS...

Page 114: ...abled CT Secondary Rating 0 1 0 0 xxx 5A 1 xxx 1A Automatic Topology Detection 0 1 0 If this parameter is enabled when the engine runs the controller will detect the connection topology automatically...

Page 115: ...operation with DKG 359 device If mains is not available and measured battery group voltage is less than Remote Battery Charge Voltage then the controller will start the genset Remote Battery Charge T...

Page 116: ...s voltages Voltage limits are defined by reference to this value Nominal Frequency 2 Hz 0 500 60 When secondary frequency is selected this is nominal value of genset and mains frequency Frequency limi...

Page 117: ...it means that the mains are off and starts the transfer to the genset in AUTO mode Genset Low Voltage Warning Limit V 100 V 100 V 15 If one of the genset phase voltages goes under this limit when fee...

Page 118: ...imit this will generate a LOW BATTERY shutdown alarm and the engine will stop High Battery Voltage Warning Limit V DC 5 0 35 0 29 0 f the battery voltage goes over this limit this will generate a HIGH...

Page 119: ...elected if one of the genset phase currents goes over this limit when feeding the load this will generate a genset overcurrent fault condition The action taken upon fault condition is programmable If...

Page 120: ...Topology 0 7 5 This is the connection topology of mains voltages and CTs Detailed explanations are given in the chapter TOPOLOGIES 0 2 phase 3 wire L1 L2 1 2 phase 3 wire L1 L3 2 3 phase 3 wire 3 3 p...

Page 121: ...een deactivated and before the genset contactor has been activated Genset MCB Close Pulse sec 0 10 0 5 After the genset MCB_undervoltage coil is energized and genset MCB_undervoltage coil timer is ela...

Page 122: ...0 0 This is the minimum period between two load subtract operations Multi Load Add Start Delay sec 0 36000 0 If the load stays below the Multi Load Add Power Level parameter during this timer then 1 s...

Page 123: ...eding the load this will generate a genset over capacitive alarm Inductive Overload Lim kvar 0 65000 0 If the total genset inductive reactive power goes over this limit when feeding the load this will...

Page 124: ...R 100 R 100 R 15 If the engine rpm goes over this limit when feeding the load this will generate a GENSET HIGH RPM shutdown alarm and the engine will stop RPM Fail Timer sec 0 10 3 If the engine rpm g...

Page 125: ...the timer Wait Between Starts sec 1 240 10 This is the waiting period between two start attempts Engine Heating Timer sec 0 240 4 This is the period used for engine heating before load transfer Engin...

Page 126: ...uency reaches this limit Crank Cut RPM rpm 0 65000 500 The crank relay output is deenergized when the engine rpm reaches this limit Crank Cut Charge Voltage V DC 0 40 6 The crank relay output is deene...

Page 127: ...fan relay function will become active Canopy Fan Turn Off C 0 250 80 If the canopy temp is below this limit then the canopy fan relay function will become inactive Ambient Fan Turn On C 0 250 90 If t...

Page 128: ...down alarm 2 loaddump alarm 3 warning Service 3 Engine Hours hours 0 5000 250 The SERVICE REQUEST led indicator will turn on after this quantity of engine hours from the last service If the period is...

Page 129: ...ctory Set Description J1939 Engine Brand 0 15 0 0 GENERIC 1 CUMMINS 2 DETROIT DIESEL 3 DEUTZ 4 JOHN DEERE 5 PERKINS 6 VOLVO 7 CATERPILLAR 8 SCANIA 9 IVECO 10 MTU MDEC 11 BOSCH 12 BAUDOUIN 13 DOOSAN 14...

Page 130: ...1 ADEM3 2 ADEM 1 3 3 1206 VOLVO ENGINE 0 Generic 1 without CIU unit 2 EDC4 3 EDC3 4 EMS2 CATERPILLAR ENGINE 0 Generic SCANIA ENGINE 0 Generic 1 S6 Single Speed 2 S8 All Speed IVECO ENGINE 0 Generic 1...

Page 131: ...tage V DC 0 35 0 0 If the battery voltage goes below this limit the engine will be automatically started in order to charge the battery using the charge alternator Battery Charge Run Timer min 0 1200...

Page 132: ...nue to run even if DC power is removed from the unit Parameter Definition Unit Min Max Description Date 01 31 Current day of the month Month 01 12 Current month Year 00 99 Last two digits of the curre...

Page 133: ...does not start at night or weekends Weekly schedule programs allow an hourly setting of automatic operation of the unit during one week There are 7days x 24hours 144 parameters Each hour of the week c...

Page 134: ...basis If monthly exercise is selected the week day and hour is adjustable for each exercise item If weekly exercise is selected the day and hour is adjustable for each exercise item Exercise can be do...

Page 135: ...n taken upon fault case 0 no alarm 1 shutdown alarm 2 loaddump alarm 3 warning Low Alarm Check Enable 0 0 1 The low alarm may be selected as shutdown or loaddump with alarm level parameter 0 low value...

Page 136: ...00 Point 9 reading Sender Curve 10 ohm ohms 0 5000 Point 10 ohm value Sender Curve 10 value x 0 10000 Point 10 reading Sender Curve 11 ohm ohms 0 5000 Point 11 ohm value Sender Curve 11 value x 0 1000...

Page 137: ...ected input name is displayed in the line below If this parameter is set to 0 then the input name string can be freely entered Action 0 3 0 shutdown alarm 1 loaddump alarm 2 warning 3 no fault conditi...

Page 138: ...en 33 Station Over Heat Sw 34 Weather Cloudy 35 Weather Rainy 36 Lightning 37 Cooler Fan Fault 38 Heater Fan Fault 39 Canopy Fan Fault 40 Station Fan Fault No Description 41 Over Resonance 42 Short Ci...

Page 139: ...lay 15 1 Relay expansion module 1 Relay 16 1 Relay expansion module 1 Relay 17 1 Relay expansion module 2 Relay 18 1 Relay expansion module 2 Relay 19 1 Relay expansion module 2 Relay 20 1 Relay expan...

Page 140: ...71 Disable Auto Start 72 Force to Start 73 Auto Restore Inhibited 74 Gen Loading Inhibited 75 Inp Expansion1Mounted 76 Inp Expansion2Mounted 77 Out Expansion1Mounted 78 Out Expansion2Mounted 79 Maste...

Page 141: ...ed to identify the current controller Th s string is added to GSM SMS messages e mails web page headers etc These telephone number buffers accept up to 16 digits including the wait character in order...

Page 142: ...center number may be required by the GSM operator However some GSM operators may allow SMS sending without SMS service center number The exact information should be obtained from the GSM operator Ple...

Page 143: ...ynamic DNS feature The unit will register itself to the dynamic DNS server under this name For more detailed information please review chapter on Dynamic DNS Feature and the document Dynamic DNS Accou...

Page 144: ...The unit will check the availability of the internet connection with this interval Rainbow Refresh Rate sec 0 65535 5 The unit will update the distant monitoring terminal with this rate Rainbow Addres...

Page 145: ...in order to update its internal real time time clock from the servers SNTP Address 1 Port 123 This is the port number of the first SNTP server SNTP Address 2 Port 123 This is the port number of the s...

Page 146: ...m Genset Fault Action 0 4 0 This is action to be taken if the number of available gensets is less than Genset Number in Multi Genset Systems 0 not used 1 engine shutdown 2 load dump alarm 3 warning Ma...

Page 147: ...d Governor Output Droop 0 100 0 0 The controller will inject this quantity of droop at the genset rpm at 100 active power load AVR Control Enable 0 1 1 0 AVR control disabled 1 AVR control enabled AVR...

Page 148: ...ec 0 01 0 50 0 10 The synchronization conditions must remain satisfied during this timeout for the controller to decide to close its contactor Phase Synchronization G Gain 0 200 20 This parameter gove...

Page 149: ...d of the kVAr control during soft loading The standard value for this parameter is 20 But it must be readjusted for the genset during manufacturing If this parameter is too high a KVAr oscillation may...

Page 150: ...r will be de energized and a warning will be generated Vector Shift Limit Deg 1 30 10 This parameter defines the sensitivity of the vector shift protection while operating in parallel with mains When...

Page 151: ...ve Power G Gain 0 200 20 This parameter governs the reactive power catching speed of the synchronization unit If this parameter is increased the operation will be faster but unstable If it is decrease...

Page 152: ...20 This parameter defines the minimum pulse delay between two of voltage up down control pulses Return to Mid Point 0 1 0 This parameter controls the Return to Mid point output relay function 0 no ret...

Page 153: ...this parameter is set to zero then only delayed start is active Max Charge Current A 1 2000 50 This is the maximum allowed charge current flowing from the alternator to the battery bank Max Charge Tim...

Page 154: ...ut then a Overcurrent Load Dump alarm will be generated If this parameter is 0 then Overcurrent check is disabled Battery Bank Over Load kw 0 1 200 0 1 6 If the active power goes above this limit duri...

Page 155: ...t Community Write private Authentication password of set request Community Trap public Authentication password of trap messages Trap Destination 1 IP 0 0 0 0 Destination IP address 1 to send trap mess...

Page 156: ...ss and Gateway IP Address are set to 0 0 0 0 then the unit will get the gateway address automatically If you are not an IP professional please leave this address as 0 0 0 0 Subnet Mask 255 255 255 0 R...

Page 157: ...0 0 This is the router IPv4 address If the Network IP address and Gateway IP Address are set to 0 0 0 0 then the unit will get the gateway address automatically If you are not an IP professional plea...

Page 158: ...om GSM 1 location information read from GSM system APN User Name The APN access point name username may be required by the GSM operator However some GSM operators may allow access without username The...

Page 159: ...Parameters Crank Cut RPM then cranking is immediately stopped Charge alternator voltage over threshold Following setting is necessary Engine Parameters Charge Input Connected 1 If the charge alternat...

Page 160: ...ause the IDMT protection to trigger with a delay depending on the strength of the overcurrent Higher the current faster the protection will trip When a non tripping overcurrent condition occurs the un...

Page 161: ...n of the percent load level with TMS 36 100 unlimited 170 73s 240 18s 110 3600s 180 56s 250 16s 120 900s 190 44s 260 14s 130 400s 200 36s 270 12s 140 225s 210 30s 280 11s 150 144s 220 25s 290 10s 160...

Page 162: ...mming menu The MCB CLOSE sequence is below Activate UV output wait for undervoltage coil timer tuv Activate CLOSE output wait for close pulse timer tcl Deactivate CLOSE output The MCB OPEN sequence is...

Page 163: ...lose coil MX open coil MN undervoltage trip release AUX auxiliary contacts MCB WITH OPEN CLOSE COILS MCB WITH CLOSE UV COILS In the diagram at left relay function assignments should be as below OUTx M...

Page 164: ...te the AUTO LEARNING Please enter programming synchronization parameters Disable GOV control enable parameter Gov Low Limit will be 0 Gov Gain will be 100 and Gov rest point will be 50 Disable AVR con...

Page 165: ...K3 User Manual Firmware V 16 8 165 Stop the generator and enter programming synchronization parameters Enable Gov control enable parameter Enable AVR control enable parameter Next step will be auto le...

Page 166: ...will ask for confirmation Push button to start Auto Learning operation Auto learning is completed successfully The controller will force the genset to its nominal speed and voltage There will be no ne...

Page 167: ...control mode If this parameter is set to zero then no maximum pulse width is used Speed Up Down Pulse Delay Minimum pulse delay between two speed up down control pulses If voltage up down outputs are...

Page 168: ...PGN 65257 SPN 250 Engine Total Fuel Used PGN 65262 SPN 110 Engine Coolant Temperature SPN 174 Engine Fuel Temperature 1 SPN 175 Engine Oil Temperature 1 PGN 65263 SPN 100 Engine Oil Pressure SPN 94 E...

Page 169: ...nsor fail 100 x Low oil pressure Oil pressure sensor fail 101 x Crankcase pressure fault 102 x Intake manifold 1 pressure fault 103 x Turbocharger 1 speed fault 105 x Intake manifold temp high Intake...

Page 170: ...652 x Injector cylinder 2 fault 653 x Injector cylinder 3 fault 654 x Injector cylinder 4 fault 655 x Injector cylinder 5 fault 656 x Injector cylinder 6 fault 657 x Injector cylinder 7 fault 657 x I...

Page 171: ...chanical fault Faulty response from mechanical system 8 Mechanical or electrical fault Abnormal frequency 9 Communication fault Abnormal updating rate or Open circuit in injector circuit 10 Mechanical...

Page 172: ...U list supports the functionality The indicators are displayed within the screen of J1939 parameters INDICATOR DESCRIPTION Warning indicator Stop indicator DEF diesel exhaust fluid level is low Engine...

Page 173: ...rging cycle will always include a float charge cycle Following programming a boost charging cycle may be added The maximum charge duration is limited with parameter Max Charge Time Following the value...

Page 174: ...e Step_E The rpm is controlled in order to keep the battery bank voltage at the nominal charging voltage The charge current decreases slowly Step_F When the charge current falls below the boost start...

Page 175: ...detail Step_A The genset is at rest The load consumes power from the battery bank The battery bank voltage decreases slowly with discharge level When the battery bank voltage falls below the start to...

Page 176: ...current decreases slowly Step_J When the charge current falls below the stop current percent the controller opens the load contactor and activates the idle speed output if enabled Step_K Engine cooldo...

Page 177: ...l generic modem 4 no modem GPS on RS 232 5 Internal modem GPS on RS 232 External Modem GPS Baud Rate bps 2400 115200 115200 This is the data rate of the RS 232 port for the external modem GPS The GPS...

Page 178: ...dings without seeing the sky but location precision will affected by this Geographical location is stored in a non volatile memory once an hour Thus if the GPS signal is lost the unit continues to app...

Page 179: ...ntroller no answer MODEM RESET Performs a hard reset on the modem no answer GET INFO Returns the alarm list and actual measured values ALARMS if exists GEN Vavg AVG kWtot pf Freq MAINS Vavg AVG kWtot...

Page 180: ...ST Puts the controller into TEST mode Alarms are also cleared OUT1 ON Sets remote controlled output 1 to active state OUT1 OFF Sets remote controlled output 1 to passive state OUTxx ON Sets remote con...

Page 181: ...r Timer and Genset Contactor Timer define the power interruption period Transfer from genset or busbar to mains The generator or busbar contactor releases The unit waits for Mains Contactor Timer The...

Page 182: ...ing frequency phase and voltage Usually with frequencies matching at 2Hz and voltages matching at 10 volts an Uninterrupted Transfer is expected to successful If matching is found before the expiratio...

Page 183: ...l be generated At the end of the Soft Transfer Timer the load contactor will be released If any alarm is encountered during the Soft Transfer sequence the controller will revert to the Interrupted tra...

Page 184: ...D 700 units Always one of the gensets will become the MASTER one The master genset will determine the voltage and frequency of the busbar It should be noted that when the number of gensets in paralle...

Page 185: ...n a genset decides to stop it will ramp down then open its genset contactor then cooldown and stop The load sharing takes into account the genset nominal power settings Gensets of various power rating...

Page 186: ...in the absence of the Datalink no smart load management is performed When the REMOTE START signal comes the genset runs synchronizes to the busbar and supplies the active power requested by the load...

Page 187: ...management is performed When the REMOTE START signal comes the genset runs synchronizes to the busbar and closes its genset contactor The amount of active and reactive powers supplied to the load is c...

Page 188: ...protections will be explained with more detail in the chapter G59 PROTECTIONS If a mains failure occurs during parallel operation with mains the mains contactor will immediately de energize a general...

Page 189: ...onstant defined in Exported Power Factor When the requested output power is reached the ramping will be terminated The requested power is defined by Exported Power program parameter The G59 protection...

Page 190: ...pped manually by staff charged of power generation The energy request will depend of the time of the day thus the required number of gensets will vary The operating principle is based on the precise m...

Page 191: ...Priority the Peak Lopping Enable parameter must be activated and the Peak Lopping Priority parameter must be set as Genset Priority If the total genset power available reaches Multi Genset Quick Star...

Page 192: ...ect relatively slow changes in mains frequency Related parameter ROCOF df dt If the parameter is set to zero then the protection function will be disabled The Vector Shift measures and stores the peri...

Page 193: ...this power exceeds the predefined limit this will mean a mains failure The mains reverse power detector has a variable response time For a power not exceeding 2 times the predefined limit the response...

Page 194: ...flash memory As soon as a USB flash memory is inserted the unit will start data recording and continue until the memory is removed USB FLASH MEMORY 35 1 DATA RECORDING MEDIA If USB Device is plugged...

Page 195: ...l be named YYYYMMDD like 20120331 representing March 31 2012 Thus alphabetical listing will produce a sorted list by date of recording The recorded file is of CSV comma separated values type This is a...

Page 196: ...ns average current Mains frequency Mains kW phase L1 Mains kW phase L2 Mains kW phase L3 Mains total kW Mains kVA phase L1 Mains kVA phase L2 Mains kVA phase L3 Mains kVAr phase L1 Mains kVAr phase L2...

Page 197: ...ing LOAD_ADD and LOAD_SUBSTRACT output functions Any digital output may be assigned to these signals When the load is above the Load Shedding High Limit the controller will activate the Load Shedding...

Page 198: ...eters used in Load Shedding feature are in the Electrical Parameters Group Load Shedding Low Limit If the genset power goes below this limit then the load_add relay will be active Load Shedding High L...

Page 199: ...will start adding load Multi Load Substract Start Delay tLSD If the load stays over the Multi Load Substract Power Level parameter during this timer then 1 step of load is substracted Multi Load Subst...

Page 200: ...be assigned as Disable Auto Start using Input Function Select program parameters It is also necessary to set the ACTION program parameter of the related input to 3 in order to prevent any alarms gene...

Page 201: ...ther battery positive or battery negative These selections are made using the programming menu If the Delayed Simulate Mains program parameter is set to 1 and the input signal is active when the gense...

Page 202: ...ation uses also the Disable Auto Start feature Please review related chapter for a detailed explanation of this feature Priority In Dual Genset Mutual Standby Operation It may be required that the dua...

Page 203: ...rk it is advised to select the topology as Single Phase 2 Wires When the topology is set to Single Phase 2 Wires then the unit will measure electrical parameters only on phases L1 of genset and mains...

Page 204: ...of operation If any of the mode selection keys are pressed during exercise then the exercise will be immediately terminated Using the weekly exercise mode and with suitable parameter setting the unit...

Page 205: ...may be required that the engine runs at the idle speed for a programmed duration for engine heating The idle operation duration is adjusted with the parameter Idle Speed Timer The idle speed will be...

Page 206: ...mp relay function may be assigned to any digital output using Relay Definition program parameters The unit provides a special function for the fuel solenoid control of a gas engine The fuel solenoid o...

Page 207: ...attery charging run then the genset will take the load The controller offers 16 externally controllable digital output functions These output functions have no effect in the operation of the unit howe...

Page 208: ...to be one of below ones during holdoff timer period If below voltage conditions are met continuously during 3 seconds then the topology is considered to be determined If the topology cannot be determ...

Page 209: ...t may be assigned as zero power relay output Please refer to the relay function list for the setup CONTROLLER BAT OUTx SUPPLY The controller wakes up on applying the power through the wake up pushbutt...

Page 210: ...ers Each register consists of 2 bytes 16 bits A larger data structure will contain multiple registers The Modbus communications requires a slave address to be assigned to each device in the Modbus net...

Page 211: ...are 3 mask registers available The use of the registers are emphasized in the D700 User Manual Please set the first mask as 255 255 255 0 for the proper operation Ethernet Network IP May be left as 0...

Page 212: ...age 10262 R 32bit x10 Genset phase L3 L1 voltage 10264 R 32bit x10 Mains phase L1 current 10266 R 32bit x10 Mains phase L2 current 10268 R 32bit x10 Mains phase L3 current 10270 R 32bit x10 Genset pha...

Page 213: ...mode 1 AUTO mode 2 MANUAL mode 3 TEST mode 10606 R 16bit x1 Genset operation timer In various wait statuses the genset operation status will change at the expiration of this timer 10610 R 16bit Devic...

Page 214: ...rent Power L1 L2 L3 Total Genset Power Factor L1 L2 L3 Total Genset Phase Angle Genset Frequency Genset Operation Mode Genset Operation Status Charge Input Voltage Battery Voltage Oil Pressure Coolant...

Page 215: ...claim or set to a value in order to claim a defined address Ethernet Gateway IP Should be set in accordance with your local switch configuration Ethernet Subnet Mask Should be set in accordance with y...

Page 216: ...DIRECTIVE 2002 96 EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 27 January 2003 on waste electrical and electronic equipment WEEE this unit should be stored and disposed separately from the usua...

Page 217: ...faulty measurements only when mains are present then the battery charger may be failed Turn off the rectifier fuse and check again KW and cos readings are faulty although the Amp readings are correct...

Page 218: ...o able to cut cranking from charge alternator voltage and oil pressure input Please read chapter CRANK CUTTING The unit is inoperative Measure the DC supply voltage between terminals BAT and BAT at th...

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