Danfoss VLT Decentral FCD 300 Page 3 Design Manual Download

Page: 3 / 156

Motor Thermal Protection

Brake Resistor

Control of Mechanical Brake

Electrical Installation, Control Cables

Connection of Sensors to M12 Plugs for T63 and T73

Electrical Installation, Control Terminals

PC Communication

Relay Connection

Connection Examples

4 Programming

LCP Control Unit

The LCP 2 Control Unit, Option

Parameter Selection

Parameter Group 0-** Operation & Display

Setup Configuration

Parameter Group 1-** Load and Motor

DC Braking

Parameter Group 2-** References & Limits

Handling of References

Reference Function

Parameter Group 3-** Inputs and Outputs

Parameter Group 4-** Special Functions

PID Functions

Handling of Feedback

Serial Communication

Control Word According to FC Protocol

103

Status Word According to FC Profile

104

Fast I/O FC-Profile

105

Control Word According to Fieldbus Profile

106

Status Word According to Profidrive Protocol

107

Parameter Group 5-** Serial communication

109

Parameter Group 6-** Technical Functions

115

5 All About FCD 300

119

Brake Resistors

119

Dynamic Braking

119

Internal Brake Resistor

123

Special Conditions

126

Galvanic Isolation (PELV)

126

Earth Leakage Current and RCD Relays

126

Extreme Operating Conditions

127

Contents

VLT

Decentral FCD 300 Design Guide

MG.90.S1.02 - VLT

is a registered Danfoss trademark

Summary of Contents for VLT Decentral FCD 300

Page 1: ...At the end of this document you will find links to products related to this catalog You can go directly to our shop by clicking HERE HERE...

Page 2: ...Dimensions Motor Mounting 37 Mechanical Dimensions Stand Alone Mounting 37 General Information about Electrical Installation 40 Electronics Purchased without Installation Box 41 EMC Correct Electrical...

Page 3: ...ce Function 82 Parameter Group 3 Inputs and Outputs 85 Parameter Group 4 Special Functions 91 PID Functions 93 Handling of Feedback 94 Serial Communication 98 Control Word According to FC Protocol 103...

Page 4: ...r Factor 131 Emission Test Results according to Generic Standards and PDS Product Standard131 Immunity Test Result according to Generic Standards PDS Product Standards and Basic Standards 131 Aggressi...

Page 5: ...1 The Decentral Concept VLT Decentral FCD 300 Design Guide 4 MG 90 S1 02 VLT is a registered Danfoss trademark 1...

Page 6: ...nuing improvements in semi conductors and related technologies such as fieldbus technology now again makes it feasible to consider installing drives close to the motors achieving the benefits of decen...

Page 7: ...sation and reduces cabling costs and EMC prob lems dramatically Further benefits Illustration 1 1 Centralised versus decentralised installa tions Space consuming motor control cabinets in long rows of...

Page 8: ...placed drives to the motors Illustration 1 2 Centralised installation The drives are distributed equidistant with the distance L between each drive and the distance h between each row and also with a...

Page 9: ...are reduced from 364 to 182 by using motor controls with integrated service switches Power cable length reduced from 6468m to 1180m a reduction of 5288m and it is converted from screened cables to st...

Page 10: ...move the heat Less Commissioning Time spend commissioning at the end user is significantly reduced using decentralised solutions especially when fieldbus communication is com bined with decentralised...

Page 11: ...he production site The risk of electrical noise from motor controls to disturb other electrical equipment caused by a faulty installation will diminish and you avoid time consuming fault finding in th...

Page 12: ...ure air cleaning hosing and easy cleaning with a brush These concerns are more or less irrelevant if not applied to all elements and standard AC motors are normally designed without these concerns in...

Page 13: ...d be used in applications exposed to frequent temperature fluctuations and humid environments as in equipment used only during daytime where the inside tem perature tends to fall to the ambient temper...

Page 14: ...be copied to any other decentralised drive The FCD motor performance is markedly superior to all other types The FCD can be retrofitted to existing motors of nearly any brand or type The aseptic IP 6...

Page 15: ...s Illustration 1 17 Efficient space utilisation in the food in dustry with decentralised motor controls from Danfoss Benefits The number of drives in an application can be raised without extending the...

Page 16: ...pensive EMC connectors needed Compact and space saving Easy to install and commission Input for motor thermistor monitoring 1 3 6 Retrofit in Existing Applications Benefits No need for a big control c...

Page 17: ...ed conveyors VLT Drive Motor FCM 300 0 55 7 5 kW 3 x 380 480 V Main applications Fans Air handling units Pumps Air conveyors 1 4 2 Flexible Installation Options Danfoss decentralised products can be a...

Page 18: ...connection to mains voltage 3 phase 380 480 V Choice of frequency converter The frequency converter must be chosen on the basis of the present mo tor current at maximum loading of the unit The frequen...

Page 19: ...n required for quick efficient parameter Setup of the frequency converter is displayed As a sup plement to the display the LCP has three indicator lamps for voltage ON warning WARNING and alarm ALARM...

Page 20: ...P66 R1 XX Dx Fxx Txx C0 Metric thread NPT thread T11 T51 T12 T16 T52 T56 T22 T26 T62 T66 T63 T73 Display connector Not available only D0 DC DC included DC included Functional features Basic functions...

Page 21: ...rofibus DP V0 V1 3 Mbaud F12 Profibus DP V0 V1 12 Mbaud F30 DeviceNet F70 AS interface Installation box positions 22 24 T00 No Installation box T11 Installation box motor mount metric thread only righ...

Page 22: ...1 4 13 Ordering Form VLT Decentral FCD 300 Design Guide 1 The Decentral Concept MG 90 S1 02 VLT is a registered Danfoss trademark 21 1...

Page 23: ...d for setting the reference and start stop via the control terminals 175N0128 Motor adaption plate Aluminium plate with holes drilled to fit the FCD box Must be fitted locally for the actual motor Pla...

Page 24: ...me seconds Pmotor kW Rmin Rrec Pb max kW Therm relay Amp Code number 175Uxxxx Cable cross section mm 2 303 400 V 120 0 37 520 830 0 45 0 7 1976 1 5 305 400 V 120 0 55 405 830 0 45 0 7 1976 1 5 307 400...

Page 25: ...ecessary Sensor actuator level Binary signals from sensors and actuators are transmitted purely cyclically via bus communication 1 5 2 Profibus Profibus is a vendor independent open field bus standard...

Page 26: ...oradically used Profibus DP V1 now combines the two sets of requirements from above in a single fieldbus system allowing a second master to use the entire network in a specified time slot in each cycl...

Page 27: ...w cost remote I O Known by its yellow cable AS I has grown an open technology supported by more than 100 vendors worldwide Enhancements through time have broadened its field of applications and AS int...

Page 28: ...side the installation box prior to mounting the electronic part Subsequently the electronic part is plugged into the installation box fixed and the drive is ready for operation Power line looping The...

Page 29: ...Illustration 1 19 Example of power and bus looping 1 The Decentral Concept VLT Decentral FCD 300 Design Guide 28 MG 90 S1 02 VLT is a registered Danfoss trademark 1...

Page 30: ...nt comes fairly close to the current in the cable to the brake resistor 3 The cables to encoders and thermistors are on PELV potential The currents are in mA range and limited by the FCD In order not...

Page 31: ...d den inside the box lid and plug into connectors when mounted onto the bottom section The bottom section contains maintenance free Cage Clamp connectors and looping facilities for power and fieldbus...

Page 32: ...with software version 1 5 x The software version number can be seen from parameter 640 version no NB This symbol indicates something that should be noted by the reader Indicates a general warning This...

Page 33: ...ted against overloading pursuant to prevailing national and local regulations 4 The earth leakage currents are higher than 3 5 mA 5 Protection against motor overload is not included in the factory set...

Page 34: ...ed drive is designed for decentral mounting e g in the food and beverage industry in the automotive industry or for other material handling applications With the FCD 300 it is possible to utilize the...

Page 35: ...nitoring of the mains supply means that the unit will stop in the case of a phase drop out if the load exceeds approx 50 In this way the inverter and the capacitors in the intermediate circuit are not...

Page 36: ...requency converter is used by professionals of the trade as a complex component forming part of a larger appliance system or installation It must be noted that the responsibility for the final EMC pro...

Page 37: ...lication Motor must be designed for Zone 22 operation I e with type of protection tD acc to EN61241 0 and 1 or EN50281 1 1 Motor must be provided with thermistor protection The thermistor protection m...

Page 38: ...g Mechanical dimensions in mm FCD 303 315 FCD 322 335 A 192 258 A1 133 170 B 244 300 B1 300 367 B2 284 346 C 142 151 C1 145 154 Cable Gland sizes M16 M20 M25 x 1 5 mm Space for cable inlets and servic...

Page 39: ...owing Stand alone mounted close to the motor Motor mounted or might be delivered pre mounted on a Danfoss Bauer geared motor Please contact the Danfoss Bauer sales organisation for further information...

Page 40: ...incl gas ket and screws for attaching to the installation box is available The appropriate drillings and gasket for the motor housing are applied locally Please make sure that the mechanical strength...

Page 41: ...ely from motor cables to prevent noise transfer As a rule a distance of 20 cm is sufficient but it is recommended that the distance is as great as possible particularly when cables are installed in pa...

Page 42: ...pulse shaped brief discharge on power up Suitable for a high leakage current See also RCD Application Note MN 90 GX 02 3 3 5 High Voltage Test A high voltage test can be performed by short circuiting...

Page 43: ...d to screen clamps provided for that purpose Equalisation of voltage potential low frequencies To reduce alignment currents in the screen of the communication cable always apply a short earthing cable...

Page 44: ...the amount of ingoing and outgoing radiation of electric noise depends on the transfer impedance Z T The screen of a cable is normally designed to reduce the transfer of electric noise and a screen w...

Page 45: ...screen impedance at higher frequen cies 3 Protection with respect to earth potential between PLC and VLT If the earth potential between the VLT frequency converter and the PLC etc is different electr...

Page 46: ...J1 and J2 must be removed at IT mains and delta grounded mains with phase to earth voltage 300 V also during earth failure J1 and J2 can be removed to reduce leakage current Caution No correct RFI fi...

Page 47: ...escription of 3 5 1 Location of Terminals Illustration 3 6 T11 T12 T16 T52 T56 Illustration 3 7 Versions with service switch 3 Installation VLT Decentral FCD 300 Design Guide 46 MG 90 S1 02 VLT is a r...

Page 48: ...ins voltage of the frequency converter which can be seen from the nameplate No 91 92 93 Mains voltage 3 x 380 480 V L1 L2 L3 PE Earth connection See Technical Data for correct dimensioning of cable cr...

Page 49: ...small motors are star connected 230 400 V Y Large motors are delta connected 400 690 V Y The correct connection mode and voltage can be read from the motor nameplate NB In motors without phase insula...

Page 50: ...10 Motor thermistor see Operating Instruc tions MG 04 BX YY terminal 31B PE protective earth 3 5 8 Parallel Connection of Motors The frequency converter is able to control several motors connected in...

Page 51: ...motor cable screen must be connected to the metal cabinet of the frequency converter and to the metal cabinet of the motor The screen connections are to be made with the biggest possible surface area...

Page 52: ...23 select Mechanical brake control in parameter 323 or 341 for applications with an electromagnetic brake A relay output or digital output terminal 46 can be used See Connection of mechanical brake fo...

Page 53: ...5 Common for external 24 V control back up supply Optional 36 External 24 V control back up supply Optional 42 Analog output for displaying frequency reference current or torque 46 Digital output for...

Page 54: ...t connection to mains Please note that a warning of low voltage will be given when 24 V DC has been connected however there will be no tripping NB Use 24 V DC supply of type PELV to ensure correct gal...

Page 55: ...B Avoid leading the cables over the plugs to the electronics Don t loosen screw fixing the spring for the PE connection 3 Installation VLT Decentral FCD 300 Design Guide 54 MG 90 S1 02 VLT is a regist...

Page 56: ...op inverted 2 3 6 2 Pulse Start Stop Pulse start using terminal 18 and pulse stop using terminal 19 In addition the jog frequency is activated via terminal 29 Par 302 Digital input Pulse start 8 Par 3...

Page 57: ...minal 60 min scaling 4 mA Par 316 Terminal 60 max scaling 20 mA 3 6 6 4 20 mA Reference 4 20 mA reference on terminal 60 and speed feedback signal on terminal 53 Par 100 Configuration Speed closed loo...

Page 58: ...Par 203 Reference range Min ref Max ref 0 Par 204 Min reference 50 Hz Par 205 Max reference 50 Hz Par 302 Digital input Start 7 Par 304 Digital input Coasting stop inverted 2 Par 308 Analogue input Re...

Page 59: ...00 Par 217 Preset reference 3 25 00 Par 218 Preset reference 4 35 00 Setup 2 contains the following preset references Par 215 Preset reference 1 40 00 Par 216 Preset reference 2 50 00 Par 217 Preset...

Page 60: ...ameter settings under Control of mechanical brake NB Do not use the internal relay for DC brakes or brake voltages 250 V 3 6 10 Counter Stop via Terminal 33 The start signal terminal 18 must be active...

Page 61: ...4 Programming VLT Decentral FCD 300 Design Guide 60 MG 90 S1 02 VLT is a registered Danfoss trademark 4...

Page 62: ...function has been programmed as Locked 1 via parameter 018 Lock for data changes 4 1 2 Control Keys for Parameter Setup The control keys are divided into functions in such a way that the keys between...

Page 63: ...necting the voltage to the motor or the frequency converter JOG changes the output frequency to a preset frequency while the key is held down Can be set to active or inactive via parameter 015 Local j...

Page 64: ...ling Motor current A Torque Power kW Power HP Motor voltage V DC link voltage V Thermal load motor Thermal load Hours run hours Digital input binary Pulse input 29 Hz Pulse input 29 Hz Pulse input 33...

Page 65: ...n the Menu mode and in the Quick menu mode Structure for Quick menu mode v Menu mode In addition to having a name each parameter is linked up with a number which is the same regardless of the programm...

Page 66: ...re for changing data will be the same Pressing the CHANGE DATA key gives access to changing the selected parameter following which the underlining in line 4 will flash on the display The procedure for...

Page 67: ...com mands transmitted via the digital inputs or via serial communi cation 3 the STOP RESET and JOG keys on the condition that these are active If Local operation 1 is selected the adjustable frequency...

Page 68: ...Setup 1 4 1 4 are four individual Setups which can be selected as required Multi Setup 5 is used where remote controlled shifts between the four Set ups via a digital input or via serial communicatio...

Page 69: ...ling frequency x scale 5 Motor current A Motor current A 6 Torque Torque 7 Power kW Power kW 8 Power HP Power HP US 9 Motor voltage V Motor voltage V 11 DC link voltage V DC link voltage V 12 Thermal...

Page 70: ...gistered 010 Small display line 1 1 Value See par 009 Large display readout Analog input 53 V 17 Function In this parameter the first of three data values can be selected that is to be displayed in th...

Page 71: ...ce If Disable 0 is selected in this parameter the FWD REV key will be disabled See also parameter 200 Output frequency range 017 Local reset of trip Value Not active DISABLE 0 Active ENABLE 1 Function...

Page 72: ...efined Quick Menu is set to Active 1 Up to 20 parameters can be selected for the user defined Quick Menu NB Please note that this parameter can only be set using an LCP 2 control panel See Order form...

Page 73: ...e added from the proc ess and the process regulator must be set in parameter group 400 Special functions Process closed loop is not active if a DeviceNet card is mounted and Instance 20 70 or 21 71 is...

Page 74: ...ng AMT Value Optimisation off AMT off 0 Optimisation on AMT start 2 Function Automatic motor tuning is an algorithm that measures stator resistance RS without the motor axle turning This means that th...

Page 75: ...e phenomena Description of choice If 0 is selected there will be no reduction If 100 is selected the volt age is reduced to 50 at no load 119 High start torque Value 0 0 0 5 sec 0 0 sec Function To en...

Page 76: ...Function at stop is to be activated Description of choice Set the required output frequency NB If parameter 123 is set higher than parameter 130 then the start delay function parameter 120 and 121 wi...

Page 77: ...ant a trip when the motor is overloaded according to the calculations Select ETR warning 1 4 if you want a warning when the motor is over loaded according to the calculations You can also programme th...

Page 78: ...oupled motors and in the case of quick load changes Too high load compensation may lead to instability 135 U f ratio Value 0 00 20 00 V Hz Depends on unit Function This parameter enables a shift in th...

Page 79: ...brake Value 1 00 1 50 1 30 Function This parameter is used to set the AC brake Using par 144 it is possible to adjust the size of the generator torque that can be applied to the motor without the inte...

Page 80: ...equency range the minimum frequency is of no significance Description of choice The value chosen can range from 0 0 Hz to the frequency set in param eter 202 Output frequency high limit fMAX 202 Outpu...

Page 81: ...parameter 100 Configuration Description of choice Select the required range 204 Minimum reference Ref MIN Value Par 100 Config Open loop 0 100 000 000 par 205 RefMAX 0 000 Hz Par 100 Config Closed lo...

Page 82: ...ated motor fre quency fM N parameter 104 Motor frequency f M N to 0 Hz provided no overvoltage arises in the inverter because of generating operation of the motor Description of choice Set the require...

Page 83: ...When parameter 214 Reference function is set to Sum 0 one of the preset Preset references par 215 218 is added to the external referen ces as a percentage of the reference range If terminal 53 is app...

Page 84: ...ion of choice If Catch up is active via a digital input the percentage value in parameter 219 Catch up Slow down reference will be added to the remote control led reference If Slow down is active via...

Page 85: ...OW a warning is given Parameters 223 228 Warning functions are out of function during ramp up after a start command and after a stop command or during stop The warning functions are activated when the...

Page 86: ...al 29 and 33 Function In these parameters 302 307 Digital inputs it is possible to choose be tween the different enabled functions related to the digital inputs ter minals 18 33 Description of choice...

Page 87: ...e increased or reduced by a programmable percentage value set in parameter 219 Catch up Slow down reference Slow down Catch up Function 0 0 Unchanged speed 0 1 Increase by value 1 0 Reduce by value 1...

Page 88: ...rence reference 1 Feedback feedback 2 Wobble WOBB DELTA FREQ 10 Function This parameter allows a choice between the different functions available for the input terminal 60 Scaling of the input signal...

Page 89: ...5 If the output is used as a current output the resulting resistance from the equipment connected may not exceed 500 Description of choice No function Is selected if the analogue output is not to be u...

Page 90: ...rrent IHIGH Feedback higher than FBLOW the feedback value is higher than the value set in parameter 227 Warning Low feedback FBLOW Feedback lower than FBHIGH the feedback value is lower than the value...

Page 91: ...to a stop command All six data selections contain a precise stop routine thus ensuring a high level of repeat accuracy The selections are a combination of the functions described below NB Pulse start...

Page 92: ...quency drive will carry out a reset if there has been a fault in connection with the mains failure The motor may start without warning 406 Automatic restart time Value 0 10 sec 5 sec Function This par...

Page 93: ...Pa pa 11 l s l s 12 m3 s m3 s 13 l min l m 14 m3 min m3 min 15 l h l h 16 m3 h m3 h 17 Kg s kg s 18 Kg min kg min 19 Kg hour kg h 20 Tons min T min 21 Tons hour T h 22 Metres m 23 Nm nm 24 m s m s 25...

Page 94: ...tage 53 308 309 310 Current 60 314 315 316 A correction can be made for loss of voltage in long signal cables when a transmitter with a voltage output is used This is done in parameter group 300 Min M...

Page 95: ...he integration of a variance between the reference and the process s actual mode that cannot be deregulated by means of a change of speed This function can be deselected in parameter 438 Process PID a...

Page 96: ...might be an advant age e g if there is a great amount of noise on the signal See drawing Description of choice If a time constant t of 100 ms is programmed the cut off frequency for the lowpass filter...

Page 97: ...lt by such control NB If Disable 0 is selected it will mean that when the deviation changes its sign the integrator will first have to integrate down from the level obtained as a result of the former...

Page 98: ...peed must be lower than the frequency that corresponds to the frequency in parameter 202 Output frequency high limit f MAX Description of choice Select Disable 0 if this function is not required Selec...

Page 99: ...lect Danfoss FC protocol parameter 512 Telegram Profile is set to FC protocol 1 4 7 2 Telegram Traffic Control and response telegrams Telegram traffic in a master slave SYSTEM is controlled by the mas...

Page 100: ...be completed within 1 5 x nominal telegram time At a baud rate of 9600 baud and a telegram length of 16 bytes the telegram will be completed after 27 5 msec Telegram length LGE The telegram length is...

Page 101: ...There are three types of telegram and the type of telegram applies for both control telegrams masterslave and response telegrams slavemaster The three types of telegram are Parameter block used to tra...

Page 102: ...5 Error code must be read PKE 1267 Hex read parameter 615 Error code IND 0001 Hex Index no 1 The frequency converter will respond in the parameter value block PWE with a fault code value from 1 99 See...

Page 103: ...0 Hex PWELOW 0014 Hex Select data option kg hour 20 The response from the slave to the master will be Example Reading a parameter value The value in parameter 207 Ramp up time 1 is required The master...

Page 104: ...Preset reference according to the following table Preset ref Parameter Bit 01 Bit 00 1 215 0 0 2 216 0 1 3 217 1 0 4 218 1 1 NB In parameter 508 Selection of preset reference a se lection is made to d...

Page 105: ...uses the control word to be ignored Bit 10 1 causes the control word to be used This function is relevant because the control word is always contained in the telegram regardless of which type of teleg...

Page 106: ...ote operation is selected It is not possible to control the frequency converter via serial communi cation Bit 09 1 means that it is possible to control the frequency converter via serial communication...

Page 107: ...lay output the output relay will be activated when the output frequency is 0 Hz Bit 00 01 02 1 means that the frequency converter can start the motor if the other starting conditions are fulfilled Bit...

Page 108: ...Coasting stop Bit 02 1 means that Bits 00 01 02 and 03 in the control word are 1 and that the frequency converter has not tripped Bit 03 No trip trip See description under Status word according to FC...

Page 109: ...s first converted to 1 complement and then 1 is added binarily to obtain 2 complement 2000 Hex 0010 0000 0000 0000 0000 1 complement 1101 1111 1111 1111 1111 1 2 complement 1110 0000 0000 0000 0000 Co...

Page 110: ...tween controlling the adjustable frequency drive via the digital inputs and or via the serial port If Serial port 1 is selected the relevant command can only be activated if a command is given via the...

Page 111: ...port Function 0 0 DC braking 0 1 Motor running 1 0 DC braking 1 1 Motor running Logic and 2 Dig input Ser port Function 0 0 DC braking 0 1 Motor running 1 0 Motor running 1 1 Motor running Logic or 3...

Page 112: ...Setup msb Setup lsb Function 0 0 Setup 1 0 1 Setup 2 1 0 Setup 3 1 1 Setup 4 Logic and 2 Bus Setup msb Bus Setup lsb Dig Setup msb Dig Setup lsb Setup no 0 0 0 0 1 0 0 0 1 1 0 0 1 0 1 0 0 1 1 1 0 1 0...

Page 113: ...Bus time interval function Description of choice Preset the required time 514 Bus time interval function Value Off off 0 Freeze output frequency FREEZE OUTPUT 1 Stop STOP 2 Jogging JOGGING 3 Max speed...

Page 114: ...y scaling of output frequency Motor current A parameter 520 Gives the motor s phase current measured as an effective value Torque Nm parameter 521 Gives the motor s present load in relation to the mot...

Page 115: ...of the master controller Description of choice Select the parity that matches the setting for the Modbus master con troller Even or odd parity is sometimes used to allow a transmitted word to be check...

Page 116: ...615 617 Fault log cannot be read out via the integral control unit 615 Fault log Error code Value Index 1 10 Error code 0 99 Function In this parameter it is possible to see the reason for a trip cut...

Page 117: ...nit s factory setting Procedure for initialisation 1 Select Initialisation 3 2 Disconnect the mains voltage and wait until the light in the dis play has disappeared 3 Connect the mains voltage 4 An in...

Page 118: ...ars here Parameter 642 Nameplate Power card identification The ID number of the unit s power part appears here Example 1 15 678 Configure Control Card Value Standard version STANDARD VERSION 1 Profibu...

Page 119: ...5 All About FCD 300 VLT Decentral FCD 300 Design Guide 118 MG 90 S1 02 VLT is a registered Danfoss trademark 5...

Page 120: ...The heat generated during braking can be diverted outside the panel cabinet where the energy can possibly be utilised No overheating of the electronic components even if the brake resistor is overloa...

Page 121: ...a voltage of 850 Volt if Danfoss brake resistors are not being used motor is typically 0 90 and INV is typically 0 98 For 400 Volt RREC at 160 braking torque can be written as 400 volt Brec 420139 Pmo...

Page 122: ...e for braking is calculated as follows Duty cycle Tb 100 Tp Tp The process time in seconds T b The braking time in seconds Danfoss sells brake resistors with variable duty cycles up to 40 For example...

Page 123: ...rake cut in frequency Slip S n0 nn n0 100 Synchronous speed n0 f 60 p 1 min f frequency p no of pole pairs nn speed of the rotor DC brake cut in frequency 2 s f 100 Hz 5 1 9 Brake Cable Max length m 1...

Page 124: ...the brake current is too high Danfoss 40 brake resistors contain a KLIXON switch Flat pack resistors are self protecting The brake current setting on the thermal relay is calculated as follows ITHERMA...

Page 125: ...5 1 12 Mechanical Dimensions of Flatpack Brake Resistors 100 W 200 W 5 All About FCD 300 VLT Decentral FCD 300 Design Guide 124 MG 90 S1 02 VLT is a registered Danfoss trademark 5...

Page 126: ...5 1 13 Dimensions of Mounting Brackets VLT Decentral FCD 300 Design Guide 5 All About FCD 300 MG 90 S1 02 VLT is a registered Danfoss trademark 125 5...

Page 127: ...ements for increased isolation and associated testing pursuant to EN 50 178 1 Transformer and optical separation in voltage supply 2 Optical isolation between Basic Motor Control and control card 3 Is...

Page 128: ...nit The control unit attempts to correct the ramp if possible The fault can be removed by connecting a brake resistor if the frequency converter has an integrated brake module If the frequency convert...

Page 129: ...ng of the rated output current is necessary FCD 303 305 10 C FCD 307 5 C FCD 335 5 C 5 2 8 Temperature Dependent Switch Frequency This function ensures the highest possible switch frequency without th...

Page 130: ...reduce the motor load ratio This can be done by selecting a larger motor However the design of the frequency converter puts limits on the size of motors that can be connected to the frequency converte...

Page 131: ...uency converter and when it runs directly on mains In general the switching frequency does not affect the efficiency of small motors Efficiency of the system SYSTEM To calculate the system efficiency...

Page 132: ...Immunity Test Result according to Generic Standards PDS Product Standards and Basic Standards In order to document EMC immunity tests have been made according to following product standards on a syste...

Page 133: ...l mode CM Common mode CCC Capacitive clamp coupling 5 kHz DCN Direct coupling network 5 kHz 1 Injection on cable shield 2 Electromagnetic clamp 5 2 20 Aggressive Environments As the FCD 300 is enclose...

Page 134: ...parameter number 26 and DeviceNet manual for specific DeviceNet signalling 2 Bus Green On If bus option is present else Off On OK status for the fild bus used Not relevant for non field bus device Slo...

Page 135: ...n fault PROFIBUS OPT FAULT X X 35 Inrush fault INRUSH FAULT X X 36 Overtemperature OVERTEMPERATURE X X 37 45 Internal fault INTERNAL FAULT X X 50 AMT not possible X 51 AMT fault re nameplate data AMT...

Page 136: ...0 of rated output current has been exceeded The warning will last approx 1 2 sec and the fre quency converter will then trip and emit an alarm Switch off the fre quency converter and check whether the...

Page 137: ...g is given while AMT is being performed WARNING 99 Locked See parameter 18 5 3 2 Warning Words Extended Status Words and Alarm Words Warning words status words and alarm words appear in the display in...

Page 138: ...ired during servicing 5 4 General Technical Data Mains supply L1 L2 L3 Supply voltage 3 x 380 400 415 440 480 V 10 Supply frequency 50 60 Hz Max imbalance on supply voltage 2 0 of rated supply voltage...

Page 139: ...alogue inputs 10 bit Accuracy of analogue inputs Max error 1 of full scale Scan interval 13 3 msec The analogue inputs are galvanically isolated from the supply voltage PELV and other high voltage ter...

Page 140: ...ion entitled Galvanic Isolation Control card 10 V DC output Terminal number 50 Output voltage 10 5 V 0 5 V Max load 15 mA The 10 V DC supply is galvanically isolated from the supply voltage PELV and o...

Page 141: ...rpm Speed accuracy closed loop 30 3600 rpm Max error of 7 5 rpm All control characteristics are based on a 4 pole asynchronous motor Surroundings Enclosure IP 66 TYPE 4x indoor Enclosure T73 version...

Page 142: ...and local regulations 2 Typr gG gL pre fuses or corrosponding circuit brakers should be used If you want to maintain UL cUL branch circuit fuses according to NEC should be used Alternatively a circuit...

Page 143: ...5 018 Data change lock Not locked Yes Yes 0 5 019 Operating status at power up Forced stop use saved ref Yes Yes 0 5 020 Lock for Hand mode Active Yes No 0 5 024 User defined Quick Menu Not active Yes...

Page 144: ...142 Leak reactance depends on motor selected No Yes 3 7 144 AC brake factor 1 30 No Yes 2 5 146 Reset voltage vector Off Yes Yes 0 5 147 Motor type General PNU Parameter description Factory setting Ch...

Page 145: ...anual reset Yes Yes 0 5 406 Aut restart time 5 sec Yes Yes 0 5 409 Trip delay overcurrent Off 61 sec Yes Yes 0 5 411 Switching frequency 4 5 kHz Yes Yes 0 6 413 Overmodulation function On Yes Yes 0 5...

Page 146: ...t Status word No No 0 6 537 Data readout Inverter temperature No No 0 5 538 Data readout Alarm word No No 0 7 539 Data readout Control word No No 0 6 540 Data readout Warning word No No 0 7 541 Data r...

Page 147: ...ltage Reduce 98 Braking Power 120 Bus Jog 111 Bus Time Interval 112 C Cable Lengths And Cross Sections 140 Cables 40 Catch Up 83 Ce Labelling 35 Cleaning 132 Connection Of A 2 wire Transmitter 56 Conn...

Page 148: ...Etr Electronic Thermal Relay 76 Extra Protection 41 Extreme Operating Conditions 127 F Factory Settings 142 Fast I o Fc profile 105 Fault Log 115 Feedback 94 Feedback Range 93 Feedback 92 Fieldbus 106...

Page 149: ...tection 50 Motor Type 78 Motor Voltage 73 O Operating Data 115 Operating Mode At Power up Local Operation 70 Ordering Form 21 Output Frequency 79 Overmodulation Function 91 P Parallel Connection Of Mo...

Page 150: ...Speed Control Closed Loop 72 Speed Control Open Loop 72 Speed Pid 94 Speed Regulation 92 Speed Up down 55 Start 97 Start Delay 74 Start Frequency 76 Start Function 74 Start Torque 74 Start Voltage 77...

Page 151: ...d 129 Unit Information 116 V Variable Torque 72 W Warning Functions 83 Warning Words Extended Status Words And Alarm Words 136 Warnings alarm Messages 134 Index VLT Decentral FCD 300 Design Guide 150...

Page 152: ...ce Product link VLT Decentral FCD 300 175N2266 Buy on EAN VLT Decentral FCD 300 175N1750 Buy on EAN VLT Decentral FCD 300 175N1751 Buy on EAN VLT Decentral FCD 300 178B4458 Buy on EAN VLT Decentral FC...

Page 153: ...3837 Buy on EAN VLT Decentral FCD 300 178B1504 Buy on EAN VLT Decentral FCD 300 178B1503 Buy on EAN VLT Decentral FCD 300 178B5352 Buy on EAN VLT Decentral FCD 300 178B5351 Buy on EAN VLT Decentral FC...

Page 154: ...2192 Buy on EAN VLT Decentral FCD 300 178B2195 Buy on EAN VLT Decentral FCD 300 175N2264 Buy on EAN VLT Decentral FCD 300 175N2246 Buy on EAN VLT Decentral FCD 300 175N2248 Buy on EAN VLT Decentral FC...

Page 155: ...1804 Buy on EAN VLT Decentral FCD 300 175N1802 Buy on EAN VLT Decentral FCD 300 178B5141 Buy on EAN VLT Decentral FCD 300 131X5696 Buy on EAN VLT Decentral FCD 300 178B4621 Buy on EAN VLT Decentral FC...

Page 156: ...3432 Buy on EAN VLT Decentral FCD 300 178B7227 Buy on EAN VLT Decentral FCD 300 178B4015 Buy on EAN VLT Decentral FCD 300 178B4847 Buy on EAN VLT Decentral FCD 300 178B4339 Buy on EAN VLT Decentral FC...

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Danfoss VLT Decentral FCD 300, Design Manual

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Summary of Contents for VLT Decentral FCD 300

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