ELECTRICAL COMPONENTS
Headlight Diode
Page 12-30 2001 Pioneer 1200 Gasoline Vehicle Maintenance and Service Manual
12
HEADLIGHT DIODE
Read DANGER and WARNING on page 12-1.
Testing the Headlight Diode
See Test Procedure 29, Section 11, Page 11-42.
Headlight Diode Removal
1. Disconnect the battery cables, negative cable (–) first (Figure 12-1, Page 12-2).
2. Remove the center dash panel. See Key Switch Removal on page 12-15.
3. Disconnect wires from the headlight diode (1) (Figure 12-31, Page 12-30).
4. Remove the mounting hardware (2) from the headlight diode and remove it from the vehicle.
Headlight Diode Installation
1. Mount the headlight diode to the frame using the mounting hardware. Tighten to 25 in-lb (2.8 N·m) (Fig-
2. Connect the black 16 gauge wire from the harness to the negative terminal on the headlight diode.
3. Install the dash panel in reverse order of removal.
4. Connect battery cables, positive cable first and tighten the terminals to 20 ft-lb (27.1 N·m). Coat termi-
nals with Battery Protector Spray (CCI 1014305).
LIGHT SWITCH
Read DANGER and WARNING on page 12-1.
Testing the Light Switch
See Test Procedure 28, Section 11, Page 11-41.
Figure 12-31 Headlight Diode
Figure 12-32 Light Switch
2
1
SET SCREW
3
4
1
2
