FE350 ENGINE
Engine Assembly
Page 13-48 2001 Pioneer 1200 Gasoline Vehicle Maintenance and Service Manual
13
ENGINE ASSEMBLY
Read DANGER and WARNING on page 13-1.
∆ CAUTION
• Before assembly, make sure parts are clean.
1. Install cylinder head. See Cylinder Head Installation on page 13-19.
2. Insert the flywheel key into the keyway in the crankshaft. Then align the keyway in the flywheel to the key
and push the flywheel and fan assembly onto the crankshaft until it seats. Install flat washer and nut fin-
ger-tight.
3. Use a strap wrench (3) to keep the flywheel and fan assembly (1) from turning while tightening the fly-
wheel nut to 63 ft-lb (85.4 N·m) (Figure 13-107, Page 13-48). See following CAUTION.
∆ CAUTION
• The flywheel nut has right-hand threads. Turn it clockwise to tighten, or counterclockwise to loosen.
• Be careful not to damage the fan blades. Use a strap wrench to hold flywheel. Do not place
screwdriver or pry bar between fan blades.
4. Install ignition coil. See Ignition Coil Installation on page 13-32.
5. Install cylinder head shrouds. Installation is the reverse of removal. See Cylinder Shroud Removal,
Steps 11 and 12, Page 13-9.
Figure 13-106 Crankcase Cover Installation
Figure 13-107 Fan and Flywheel Assembly
3
5
8
1
6
4
2
7
1
3
M
F
34
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