FE350 ENGINE
General Information
2001 Pioneer 1200 Gasoline Vehicle Maintenance and Service Manual Page 13-3
13
Edges
∆ WARNING
• Watch for sharp edges, especially during major engine disassembly and assembly. Protect
your hands with gloves or a piece of thick cloth when lifting the engine or turning it over.
Force
Common sense should dictate how much force is necessary for assembly and disassembly. If a part seems
especially difficult to remove or install, stop and determine what may be causing the problem. Whenever tap-
ping is necessary, tap lightly using a wooden or plastic-faced mallet. Use an impact driver for the removal of
screws (particularly those held by a locking agent) in order to avoid damaging the heads.
Dirt
Clean the engine thoroughly before servicing it. See following CAUTION.
∆ CAUTION
• Before removal and disassembly, clean the engine. Any dirt entering the engine, carburetor, or other
parts will work as an abrasive and shorten the life of the engine. For the same reason, before
installing a new part, clean off any dust or metal filings.
Tightening Sequence
Where there is a tightening sequence indicated in this Service Manual, the bolts, nuts, or screws must be
tightened in the order and by the method indicated. When installing a part that is secured with several bolts,
nuts, or screws, hand tighten all, then tighten to specified torque in the proper sequence. This is to avoid dis-
tortion of the part and/or causing gas or oil leakage. Conversely, when loosening the bolts, nuts or screws,
loosen all about a quarter of a turn first and then remove them.
Torque
The torque values given in this Service Manual should always be adhered to. Applying too little or too much
torque may lead to serious damage.
Lubricant
Some oils and greases should only be used in certain applications and may be harmful if used in an applica-
tion for which they are not intended.
Lubrication
Engine wear is generally at its maximum while the engine is warming up and before all the rubbing surfaces
have adequate lubrication. During assembly, oil or grease (whichever is more suitable) should be applied to
any rubbing surface.
Press
A part installed using a press or driver, such as a seal, should first be coated with oil on its outer or inner cir-
cumference (contact surface) so that it will go into place smoothly.
