UNITIZED TRANSAXLE WITH DIFFERENTIAL LOCK
Unitized Transaxle Assembly
Page 16-36 2001 Pioneer 1200 Gasoline Vehicle Maintenance and Service Manual
16
Figure 16-85 Gear Alignment
Figure 16-86 Gear Alignment
Figure 16-87 Gear Alignment
Figure 16-88 Prepare Mating Surfaces
As you insert the synchronizer gear
assembly (complete with shifter fork)
into the casing, several gears
must mesh together.
Large idler
gear and
synchronizer
gear mesh.
Spur gear and
governor gear
mesh.
Shifter arm and the
shifter fork slotted
arm also mesh.
SHIFTER
FORK
The small gear on the
intermediate gear
assembly meshes with
the differential ring gear.
DIFFERENTIAL
RING GEAR
SYNCHRONIZER
INPUT DRIVE GEAR
SMALL IDLER GEAR
Several gears mesh
as you insert the
intermediate gear
assembly.
(These three gears mesh.)
LARGE
INTERMEDIATE
GEAR
Shifter arm and the
shifter fork slotted
arm also mesh.
As you insert the synchronizer gear
assembly (complete with shifter fork)
into the casing, several gears
must mesh together.
Spur gear and
governor gear
mesh.
Large idler
gear and
synchronizer
gear mesh.
SHIFTER
FORK
MATING SURFACES
