UNITIZED TRANSAXLE WITH DIFFERENTIAL LOCK
Unitized Transaxle Assembly
Page 16-38 2001 Pioneer 1200 Gasoline Vehicle Maintenance and Service Manual
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Unitized Transaxle Assembly, Continued:
12.2. Apply a continuous bead of Three Bond No. 1215 (CCI 101928701) around the opening on the
mating surface of the left (driver) side axle tube as shown (Figure 16-90, Page 16-37). Then posi-
tion the axle tube on the left side of the transaxle case to the differential lock housing as shown
and install seven mounting bolts (92) (Figure 16-4, Page 16-4) finger tight. In the sequence
shown, tighten the bolts to 36 ft-lb (48.8 N·m) (Figure 16-91, Page 16-38).
12.3. Duplicate step 12.2 for installing the right (passenger) side axle tube directly to the transaxle case.
12.4. If previously removed, install left and right brake cluster assemblies to the axle tubes. See Sec-
tion 6 – Hydraulic and Park Brake Systems.
12.5. Install the right (passenger side) axle shaft (83) in the right axle tube (91) (Figure 16-4, Page 16-
4). Using 90° angle (.90 tip) snap ring pliers, install the retaining ring as shown (Figure 16-92,
Page 16-38).
12.6. Place a 1/4 to 3/8 inch (6-10 mm) diameter rod against the retaining ring and tap lightly at four to
five locations to ensure it is properly seated. See following WARNING.
∆ WARNING
• Be sure retaining ring is properly seated in its groove. If ring is not properly installed, the axle
assembly will separate from the transaxle and damage the axle assembly and other
components. Loss of vehicle control could result in severe personal injury or death.
12.7. Install the left (driver side) axle shaft (82) in the left axle tube (90) (Figure 16-4, Page 16-4).
Using 90° angle (.090 tip) snap ring pliers, install the retaining ring as shown (Figure 16-92, Page
16-38).
12.8. Place a 1/4 to 3/8 inch (6-10 mm) diameter rod against the retaining ring and tap lightly at four to
five locations to ensure it is properly seated. See preceding WARNING.
13. If previously removed, install the park brake cable support brackets on the axle tubes:
13.1. Place the bracket on the axle tube as shown (Figure 16-23, Page 16-11).
13.2. Install the bolt (17), washers, and lock nut on the bracket and tighten to 23 ft-lb (31.2 N·m) (Figure
Figure 16-91 Install Axle Tubes
Figure 16-92 Retaining Ring
ClubCar
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TIGHTENING SEQUENCE
