ELECTRICAL COMPONENTS
Starter/Generator
Page 12-12 2001 Pioneer 1200 Gasoline Vehicle Maintenance and Service Manual
12
Starter/Generator Installation, Continued:
3. Install the adjustment bolt (11) through the adjusting bracket (4) and then through the starter/generator.
Install a lockwasher (9) and 5/16 nut (12) onto the end of the adjustment bolt (11). Tighten to finger tight
(Figure 12-14, Page 12-12).
4. Install the belt (3), then tighten the mounting bolts. See Belt Tension Adjustment on page 12-12.
5. Connect the yellow wire from the voltage regulator to the DF terminal on the starter/generator. Install a
flat washer, lockwasher, and nut onto the terminal. Tighten the nut to 31 in-lb (3.5 N·m).
6. Install the white wire from the solenoid to the F2 terminal on the starter/generator. Install the black wire
from the frame to the A2 terminal on the starter/generator. Install a flat washer, lock washer and nut
onto each terminal, and tighten the nut to 48 in-lb (5.4 N·m).
7. Connect battery cables, positive cable first and tighten the terminals to 20 ft-lb (27.1 N·m). Coat termi-
nals with Battery Protector Spray (CCI 1014305).
Belt Tension Adjustment
Belt tension should be checked periodically. If the belt slips when starter/generator motor operates, adjust
belt to correct tension.
1. Place the Forward/Reverse handle in NEUTRAL, chock the wheels and disconnect the battery cables,
negative cable (–) first (Figure 12-1, Page 12-2).
2. Access the engine compartment. See DANGER on page 12-1.
2.1. Tilt the bed and ensure that the prop rod is engaged.
3. Make sure the two pivot bolts (5) on the mounting bracket are finger tight. The carriage bolt (11) and
hex nut (12) are to be finger tight also (Figure 12-14, Page 12-12).
4. Push the starter/generator down so it is at the lowest point of its adjustment travel. With the starter/gen-
erator belt fully in place around the drive clutch pulley, install the starter/generator belt (3) around the
pulley (10) on the end of the starter/generator.
Figure 12-14 Starter/Generator Installation
Figure 12-15 Belt Tension Gauge
13
7
5
TYPICAL
2 PLACES
2
3
10
4
11
1
9
12
END VIEW
1
