UNITIZED TRANSAXLE WITH DIFFERENTIAL LOCK
Component Disassembly
2001 Pioneer 1200 Gasoline Vehicle Maintenance and Service Manual Page 16-23
16
SHIFTER FORK DISASSEMBLY
1. Push the shift rod (36) out of the shifter fork (37) (Figure 16-48, Page 16-20).
2. Shake the shifter fork (37) to remove the spring (38) and ball (39) (Figure 16-48, Page 16-20).
SYNCHRONIZER GEAR DISASSEMBLY
∆ CAUTION
• Mark parts for identification as they are disassembled. Parts must be reassembled in their original
locations and orientations.
• Do not tighten the bearing puller wedge attachment against the shaft. This could damage the shaft.
1. Place a bearing puller wedge attachment (CCI 1012812) between the bearing (41) and spur (governor
drive) gear (43) (Figure 16-48, Page 16-20), then press the bearing off the input shaft as shown (Fig-
ure 16-54, Page 16-23). See preceding CAUTION.
2. Pull the spring washer (42), spur gear (43), dowel pin (53), thrust plate (44), input gear assembly (45),
large needle bearing (46), small needle bearing (47), synchronizer ring (48), and thrust plate (44) from
the input shaft (Figure 16-48, Page 16-20).
3. Place a bearing puller wedge attachment (CCI 1012812) between the bearing (57) and input gear
assembly (55) (Figure 16-48, Page 16-20), then press the bearing off the input shaft as shown (Figure
16-55, Page 16-23). See following CAUTION.
∆ CAUTION
• Do not tighten the bearing puller wedge attachment against the shaft. This could damage the shaft.
4. Pull the spring washer (42), thrust washer (56), input gear assembly (55), two needle bearings (46),
thrust plate (44), and synchronizer ring (48) from the input shaft (Figure 16-48, Page 16-20).
Figure 16-54 Remove Bearing
Figure 16-55 Remove Bearing
ARBOR
PRESS
RAM
WEDGE
ATTACHMENT
PRESS RAM
BEARING PULLER
WEDGE ATTACHMENT
