UNITIZED TRANSAXLE WITH DIFFERENTIAL LOCK
Component Disassembly
Page 16-24 2001 Pioneer 1200 Gasoline Vehicle Maintenance and Service Manual
16
5. Use a small flat-blade screwdriver to remove two synchronizer springs (snap rings) (49), and then slide
the synchronizer clutch hub (52) from the input shaft (54) (Figure 16-48, Page 16-20). See following
NOTE.
NOTE: There are three synchronizer inserts (51) set into slots in the synchronizer sleeve (50) (Figure 16-
48, Page 16-20). These may fall free when the synchronizer clutch hub (52) is removed. Do not lose
these inserts.
6. Remove the three synchronizer inserts (51) from the synchronizer sleeve (Figure 16-48, Page 16-20).
7. Press the synchronizer sleeve (50) from the input shaft (Figure 16-48, Page 16-20).
INTERMEDIATE GEAR DISASSEMBLY
1. Place bearing puller wedge attachment (CCI 1012812) between bearing (41) and shaft/gear (59) (Fig-
ure 16-48, Page 16-20), then press bearing off shaft (Figure 16-56, Page 16-24). See following CAU-
TION.
∆ CAUTION
• Do not tighten the bearing puller wedge attachment against the shaft. This could damage the shaft.
2. Place the bearing puller wedge attachment under the bearing (62) and press the bearing from the shaft
(Figure 16-48, Page 16-20). See following CAUTION.
3. Press the gear (61) from the shaft (59), then remove the key (60) (Figure 16-48, Page 16-20).
IDLER SHAFT DISASSEMBLY
1. Place a bearing puller wedge attachment (CCI 1012812) between the bearing (69) (Figure 16-48,
Page 16-20) and the small gear on the idler shaft (68) (Figure 16-48, Page 16-20), then press the
bearing off the shaft as shown (Figure 16-57, Page 16-24). See following CAUTION.
Figure 16-56 Remove Bearing
Figure 16-57 Remove Bearing
ARBOR
PRESS
RAM
WEDGE
ATTACHMENT
ARBOR
PRESS RAM
