ELECTRICAL COMPONENTS
Key Switch
2001 Pioneer 1200 Gasoline Vehicle Maintenance and Service Manual Page 12-15
12
Diode Installation
1. Mount the diode to the frame using the mounting hardware. Tighten to 25 in-lb (2.8 N·m) (Figure 12-17,
2. Connect the white 12 gauge wire from the harness to the negative (–) terminal on the diode. Connect
the red 12 gauge wire from the wire harness to the positive (+) terminal on the diode. See following
WARNING.
∆ WARNING
• Incorrect wiring could result in severe injury or death.
• Diode and solenoid connections must have correct polarity.
• Keep all persons clear of engine belts when making final connections.
3. Connect battery cables, positive cable first and tighten the terminals to 20 ft-lb (27.1 N·m). Coat termi-
nals with Battery Protector Spray (CCI 1014305).
KEY SWITCH
Read DANGER and WARNING on page 12-1.
Testing the Key Switch
See Section 11, Test Procedure 4, Page 11-26, and Test Procedure 17, Page 11-36.
Key Switch Removal
1. Disconnect the battery cables, negative cable (–) first (Figure 12-1, Page 12-2).
2. Remove the dash panel.
2.1. Loosen seven Tuflok screws, but do not remove screws completely, as shown in detail 1 (Figure
2.2. Remove Tuflok screws from dash panel as shown in detail 2.
2.3. Pull forward on top of dash panel to access back side of key switch. There is sufficient slack in wir-
ing to allow for this as shown in detail 3.
3. Disconnect the wire connector from the key switch.
4. Remove the key switch:
4.1. Remove the key switch nut (1) (Figure 12-18, Page 12-15).
4.2. Remove key switch (2) from back side of dash panel.
Figure 12-18 Key Switch Removal
1
2
