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32

PRO-MIST DURA® ULV

Formulation Tank Assembly

15 Gal. Formulation Tank Assy

Assy Pickup Tube, 15 Gal.

1

2

Tank Cap Assy

3

15 Gal. Expansion Base Assy Includes Tank

5 Gal. Formulation Tank Assy  

Assy, Pickup Tube, 5 Gal.

Assy, Base Dual 5 Gal.

4

5

6

7

PARTS BOOK AND COMPONENTS

Summary of Contents for PRO-MIST DURA

Page 1: ...INSTRUCTION MANUAL AND PARTS LIST PRO MIST DURA WITH SMARTFLOW II ...

Page 2: ...ER MAINTENANCE 19 23 SLEEVE REMOVAL AND REPLACEMENT 19 21 CLEANING 22 SPRAY HEAD AUDIBLE DETECTION FOR SPRAY HEAD IMBALANCE 23 PARTS BOOK AND COMPONENTS 24 56 TABLE OF CONTENTS 24 TOOL LIST FOR SPRAYER MAINTENANCE 25 ELECTRICAL SCHEMATIC 26 WIRE CONNECTIONS 27 BLOWER MOTOR ASSEMBLY 28 29 SPRAY HEAD ASSEMBLY 30 31 FORMULATION TANK ASSEMBLY 32 33 PLUMBING PATH FLUID FLOW 34 PLUMBING FLUID PATH COMPO...

Page 3: ...ON DEFAULTS 101 102 SPECIAL CALIBRATION MODES 103 110 1 UNITS 106 2 VEHICLE ID 106 3 WIDTH 106 4 CONTROL SPEED 106 5 FILL TANK SIZE 107 6 TANK ALARM SET POINT 108 7 MAX SNOOZE COUNT 109 8 MAINTENANCE ALERT 110 OPERATION 112 118 STARTUP SHUTDOWN 112 POWER UP MESSAGES 113 114 SELECTING THE APPLICATION RATE 115 CLEARING COUNTERS 116 ADJUSTING TANK VOLUME 117 RESETTING AFTER A MAINTENANCE ALERT SHUT D...

Page 4: ...nded purpose 2 No repairs have been attempted by anyone other than factory personnel No alterations or adjustments have been made to the electrical controls 3 The component s have been returned properly packaged insured and with transportation charges prepaid 4 Upon examination Clarke personnel are satisfied that the defects were not caused by abuse or subjection to conditions that violate the syst...

Page 5: ...er only when the safety guard is in place If the sleeve assembly becomes damaged and flies apart while the safety guard is not in place Serious physical injury could result Always wear safety glasses as well as ear protection when working near a running sprayer 7 Using the Special Spanner puller tool remove Hub and Sleeve Assembly from Spray Head Assembly before storing sprayer for extended period...

Page 6: ...an electric brushless motor The resulting aerosol is dispersed using an efficient axial fan Electric power can be advantageous over gasoline engine power for aerial production and dispersal especially when the rising cost of fuel is considered Installation and removal of the Pro Mist Dura from the vehicle on which it is carried requires minimum of effort because it has no heavy engine or compressor...

Page 7: ...here droplets are formed Though ULV space spraying for mosquito and fly control is performed from a moving vehicle and depends on proper utilization of natural air currents a blower is provided to assist the movement of spray mist away from the vehicle on which the sprayer is mounted The proportional flow pump delivers the insecticide to the spray head The SMII Control system allows the operator t...

Page 8: ... spray head formulation tank s and battery Connector shafts let you easily join together or take apart pads in 4 inch increments Configure in a single row running the length of the truck horizontal across the back or in an L shape Blower stand base can be separated from the tank base and can be reconfigured to change overall footprint Bases can be configured to include an expansion battery base du...

Page 9: ...6 PRO MIST DURA ULV Uncrate and Remove from Skid CAUTION NO IMPACT TO SPRAY HEAD 1A 2A 3A 4A INSTALLATION ...

Page 10: ... on most trucks even when the sprayer is mounted down in the truck bed Smooth dispersal of spray may be further enhanced by removing the tailgate on vehicles so equipped Normally the sprayer is positioned with the blower outlet aimed 45 up and to the rear of the vehicle Certain ULV insecticide labels require this orientation For flying insect control regardless of the insecticide little or no advan...

Page 11: ...8 PRO MIST DURA ULV Mount to Vehicle Cont 3B 4B 5B INSTALLATION ...

Page 12: ...ed to your vehicle s high quality 12 Volt Charging System Either way a deep cycle marine battery must be mounted on the Pro Mist Dura Blower stand base A Clarke Install Kit is available for easy installation to your vehicle s battery INSTALL KIT MUST BE ORDERED SEPERATELY ORDER PART NO 333815 A Clarke Install Kit is available for easy installation to your vehicle s battery This kit includes cables...

Page 13: ...RV Marine battery This type of battery will best handle the stress of repeated charging and discharging Eventually the battery will no longer have the required power to maintain high speed rotation The machine will then shut down the spray head The Battery Box located on the Blower Stand Base is designed to hold up to a size 24M marine battery A short power cord with plug is provided to connect th...

Page 14: ...view of vehicles instruments The control cable plugs into the back of the SMII Console at one end and into the Pump box at the other end Now you may turn on the Vehicle Breaker Parts Required to complete Vehicle Installation Vehicle Installation Kit P N 333815 SL or 343228 XL or comparable Deep Cycle Marine 12 Volt Battery Tools Required to Complete Vehicle Installation Screw Driver Wrench Set up ...

Page 15: ...on Kit 1D Disconnect the long red lead from the 50 Amp breaker 2D Mount the 50 amp breaker very close to the positive battery terminal Connection to the breaker is shown in Step 11D 3D 4D Basically this consists of hooking the vehicle s charging system to a power cable that will plug into the spray machine as well as an on board battery that will also plug into the machine and act as a buffer INST...

Page 16: ...volt input on the back of the machine 6D Run both the black and red leads towards the front of the truck in the direction of the vehicle s battery and the mounted 50 amp breaker 7D Drill a hole in the bed of the truck or find alternate path to run the cables to the vehicle battery Use a heavy duty rubber grommet around hole to protect cable 8D Feed the cables through the hole INSTALLATION ...

Page 17: ...o Your Vehicle s Electrical System Cont 9D From the underside of the truck pull the cables through continuing towards the vehicle s battery and 50 amp breaker 10D Secure cables using cable ties and protect from sharp edges and hot surfaces INSTALLATION ...

Page 18: ... up to the SmartFlow II control console These cables can be routed similar as the power cables by drilling into the cab and protecting the cables from sharp surfaces Other methods include routing through the door or back window 11D Pulling the cables into the engine compartment to the mounted breaker secure the ring terminal of the red cable to the breaker The black cable will connect to the negat...

Page 19: ... or larger is recommended All connections must be clean and tight 3 Verify both ends of the positive cable have sufficient fuse or breaker protection to prevent excessive vehicle damage if inadvertent damage and or an electrical short occurs along its length 4 Verify the vehicles charging system is sufficient to keep up with not only the sprayer s power consumption but also any lighting accessorie...

Page 20: ... a built in safety feature to prevent spillage of insecticide If at any time during operation the spray head does not rotate fast enough to properly spray the controller will automatically prevent the pump from operating In an over speed situation the spray head motor will shut down automatically at speeds above 30 000 rpm This is done to protect the motor The main power must be cycled turned off ...

Page 21: ...eve is secured before running the spray head to avoid over heating 5 If you are not using the machine for long periods of time flushing is recommended to keep lines and the sleeve clean A quick way to purge is to utilize the PARK PURGE fitting PARK PURGE empties the line of chemical but also allows you to save the chemical before a flush process dilutes it Hook up the tank line to the Park Purge f...

Page 22: ...t is critical that the Hub and Sleeve assembly is removed from the spray head motor prior to attempting a sleeve change The specially designed Spanner Puller tool is necessary to accomplish a Sleeve change without damaging the precision components within the high speed motor Follow the specific steps described to remove change and replace this critical part of the machine The following tools are n...

Page 23: ...the sockets of the Retaining ring The retaining Ring is secured to the Hub with a Left Handed Thread It is important to remember to rotate CLOCKWISE to loosen Secure the Spanner Base plate to the work bench truck bed or machine base Locate the sockets on the bottom brim of the Hub onto the posts of the base plate This will hold the Hub from spinning when loosening the retaining ring 6 5 7 8 Remove...

Page 24: ...ressed straight onto the Hub Using Both hands press firmly straight onto the Hub be sure it is pressed below the top surface of the Hub 11 10 Carefully secure the Retaining Ring to the Hub start the threads by hand and finish tightening by using the Spanner Puller Tool Remember to tighten with Counter Clockwise rotation 12 SPRAYER MAINTENANCE ...

Page 25: ...he sleeve assembly at spraying speed for several minutes Finish by allowing the sleeve to spin after moving the inlet line to the Park and Purge fitting located on the upper half of the battery side of the machine this will allow the lines to empty and the sleeve to spin dry Pro Flush will protect the system for extended periods and will leave a bit of lubricant in the pump and valve so that they ...

Page 26: ...ese materials filter them first through a cone shaped paint filter doubled up one inside the other available through local automotive suppliers Even with filtering the spraying of such materials will greatly shorten the working life of the disposable porous sleeve A high quality in line insecticide strainer filter is provided on the Pro Mist Dura and is required to ensure maximum sleeve life Do no...

Page 27: ...ower Motor Assembly page 28 29 Spray Head Assembly page 30 31 Formulation Tank Assembly page 32 33 Plumbing Path Fluid Flow page 34 Plumbing Fluid Path Components page 35 38 Pump Electrical Cabinet page 39 45 Main Assembly page 46 48 Blower Tube Assembly page 49 52 Available Accessories page 53 55 Spare Parts Kit Expanded page 56 Spare Parts Kit Mini page 56 Complete Parts List page 57 58 ...

Page 28: ...andard Hex Key or Allen wrench Miscellaneous Spanner Puller Tool included Scissors or Knife PARTS BOOK AND COMPONENTS NOTE Removal of major components from the ProMist Dura ULV sprayer is simple and intuitive Electrical schematic and wiring components are shown on pages 53 54 Refer to the troubleshooting section to isolate a malfunctioning component All assemblies can be replaced as well as a sele...

Page 29: ...26 PRO MIST DURA ULV ELECTRICAL SCHEMATIC White wire from blue pump Gray wire from EPD module White wire from the encoder ...

Page 30: ...motor Wire GREEN WHITE from motor Wire YELLOW GREEN from motor SMARTFLOW II 7 PIN HARNESS BLUE wire 12VDC common Connection Panel Connections SMARTFLOW II 7 pin harness BLUE wire 12VDC common ORANGE wire EPD Breaker downstream EPD Replay RED wire w orange cable tie RED wire from EPD w orange cable tie BLACK wire w orange cable tie BLACK wire from EPD w orange cable tie GRAY wire GRAY wire from EPD...

Page 31: ...28 PRO MIST DURA ULV Blower Motor Assembly Fan Blade Machined Seal Lip Clamp 1 13 16 x 2 3 4 SS Motor Blower Assembly Complete with Mount 1 2 3 4 PARTS BOOK AND COMPONENTS ...

Page 32: ...S QTY DESCRIPTION PART NO 1 1 Blower Motor Assembly complete with mount 328444 2 1 Fan Blade Machined 328428 3 1 Seal Lip 328460 4 1 Clamp 1 13 16 x 2 3 4 SS 329377 Blower Motor Assembly Part Numbers PARTS BOOK AND COMPONENTS ...

Page 33: ...s Sleeve Sold in 2 Pack single shown Spray Head Assembly Complete Clamp 2 31 x 3 25 SS Spray Head Mount Disposable Porous Sleeve 2 Pack Single shown above 1 Hub 2 3 7 Spray Head Assembly 6 Nut Flex top 5 16 24 Thread Chased 4 5 PARTS BOOK AND COMPONENTS ...

Page 34: ...SCRIPTION PART NO 1 1 Spray Head Assembly complete 328832 2 1 Hub GRN 340117 3 1 Disposable Porous Sleeve Single OR Disposable Porous Sleeve 2 pack 330233 331736 4 1 Retaining Ring GRN 340125 5 1 Nut Flex top 5 16 24 Thread Chased 332320 6 1 Clamp 2 31 x 3 25 SS Spray Head Mount Clamp 328543 ...

Page 35: ... Tank Assembly 15 Gal Formulation Tank Assy Assy Pickup Tube 15 Gal 1 2 Tank Cap Assy 3 15 Gal Expansion Base Assy Includes Tank 5 Gal Formulation Tank Assy Assy Pickup Tube 5 Gal Assy Base Dual 5 Gal 4 5 6 7 PARTS BOOK AND COMPONENTS ...

Page 36: ...ete with Pickup Tube and Cap 328303 2 1 Assembly Pickup Tube 15 Gallon 328288 3 1 Tank Cap Assembly 319419 4 1 Assembly Base Exp 15 Gallon 329682 5 1 5 Gallon Formulation Tank Assembly Single Tube Assembly includes Pickup Tube 328296 6 1 Assembly Pickup Tube 5 Gallon 328270 7 1 Assy Base Dual 5 Gallon 332114 PARTS BOOK AND COMPONENTS ...

Page 37: ...to the pump Through the damper Following the tube on the quick connect on the spray head To and through the spray head 1 2 3 4 5 6 PARTS BOOK AND COMPONENTS NOTE This is the bottom side of the spray head When mounted the quick connect fitting at a 6 00 position where blower tube is connected From pump To spray head ...

Page 38: ...owl T PP Clear with fill screen Filter Element for Strainer Seal Strainer chemical resistant for strainer 15 Gal Formulation Tank Assy 5 Gal Formulation Tank Assy Fitting 90 3 8 Tube 1 2 7 OR 3 4 5 6 PARTS BOOK AND COMPONENTS Plumbing Fluid Path Components ...

Page 39: ...T DURA ULV LAB Pump Assembly complete with sensor and fittings Fitting 90 3 8 tube 1 4 NPT Male 8 Plumbing Fluid Path Components Cont 10 11 9 PARTS BOOK AND COMPONENTS Fitting 90 Elbow 3 8 x 1 4 Damper Pulsation ...

Page 40: ...ay Head Assy Complete Tube 1 4 PE order by the foot This tubing 10040 is exactly 5 here 15 Coupler Tube 3 8 Plug Coupling QC Tube Socket mounted on Guard Tube 3 8 PE order by the foot 12 13 17 16 14 Spray Head Assy with Blower Tube PARTS BOOK AND COMPONENTS Plumbing Fluid Path Components Cont ...

Page 41: ...lement for Strainer 326654 6 1 Seal Strainer Chemical Resistant Seal for Strainer not standard 328262 7 2 Fitting 90 3 8 Tube 3 8 NPT 320375 8 2 Fitting 90 3 8 Tube 1 4 NPT Male 319576 9 1 LAB Pump Assembly complete with sensor and fittings 328642 10 2 Fitting elbow 3 8 x 1 4 90 319683 11 1 Damper Pulsation 319469 12 1 Coupler Tube 3 8 Plug 330431 13 1 Coupling QC Tube Socket Mounted on guard ring...

Page 42: ...39 PRO MIST DURA ULV Pump Electrical Cabinet PARTS BOOK AND COMPONENTS ...

Page 43: ...ctrical Cabinet Controller Motor Programmed Relay 12V SPST 50A 4 TermBrkt 1 Circuit Breaker 15 Amp 2 4 5 3 EPD Relay added in 2015 to ensure EPD boot up success 6 PARTS BOOK AND COMPONENTS Pump Electrical Cabinet Cont Circuit Breaker 40 Amp Main ON OFF Amp with Trip ...

Page 44: ...41 PRO MIST DURA ULV Converter 12 VDC to 24 VDC 8 PARTS BOOK AND COMPONENTS Pump Electrical Cabinet Cont Relay 12 VDC 75A 7 ...

Page 45: ...w Retainer 7 Clip small clip to secure harness to panel Harness 10 Pin interior connection view Retainer 10 Clip small clip to secure harness to panel LAB Pump Assembly Complete With Sensor and Fittings 12 10 13 11 PARTS BOOK AND COMPONENTS Pump Electrical Cabinet Cont 9 ...

Page 46: ...ookup Work light Toggle with cabinet light and switch Harness 7 Pin Exterior Connection View Harness 10 Pin Exterior Connection View 14 12 10 Rear Exterior Rear Exterior Interior Wiring PARTS BOOK AND COMPONENTS Pump Electrical Cabinet Cont ...

Page 47: ...44 PRO MIST DURA ULV Fuse 2A 3 AG 17 EPD Module Electronic Pump Driver 16 15 Bracket and Sensor Assy PARTS BOOK AND COMPONENTS Pump Electrical Cabinet Cont Rear View of EPD Module ...

Page 48: ...h Trip 328759 6 3 Relay 12V SPST 50A 4 TermBrkt 322347 7 1 Relay 12 VDC 75A 329905 8 1 Converter 12 VDC to 24 VDC 328783 9 1 LAB Pump Assembly Complete With Sensor and Fittings 328642 10 1 Harness 10 Pin 329921 11 1 Retainer 10 Clip 329939 12 1 Harness 7 Pin 329913 13 1 Retainer 7 Clip 321810 14 1 Assy Light Relay Hookup Work Light Toggle with Cabinet Light Switch 330499 15 1 Bracket and Sensor As...

Page 49: ...ase Dual 5 Gal Includes Two Tanks 1 2 3 15 Gal Formulation Tank Assy Complete includes Pickup Tube and Cap 4 5 Gal Formulation Tank Assy Complete includes Pickup Tube 5 Assy Blower Tube without Spray Head Assy 6 Spray Head Assy Complete 7 PARTS BOOK AND COMPONENTS Main Assembly ...

Page 50: ...47 PRO MIST DURA ULV SmartFlow II includes Cables and Mounting Bracket Flood Light LED 27W Assy Pump Box Insert Frame Joint 8 10 11 Handle L Adjust Pin 12 9 PARTS BOOK AND COMPONENTS Main Assembly Cont ...

Page 51: ...lation Tank Assembly Complete includes Pickup Tube Cap 328303 5 1 5 Gal Formulation Tank Assembly Complete includes Pickup Tube 328296 6 1 Assembly Blower Tube without Spray Head Assembly 329707 7 1 Spray Head Assembly Complete 328832 8 1 Pump Box Assembly Complete With Pump and Electrical Cabinet 328684 9 1 Flood Light LED 27W 330423 10 1 SmartFlow II Control Box and Cables 331447 11 8 Insert Fra...

Page 52: ...ay Head Assy 1 Ring Extension 8 5 Guard Ring Extension 13 4 5 Hose Clamp 1 13 16 x 2 1 4 SS Blower Motor Mount Clamp Assy Motor Blower Complete Assy with Bracket 2 3 Rear Exterior Front Exterior Side View PARTS BOOK AND COMPONENTS Blower Tube Assembly ...

Page 53: ...50 PRO MIST DURA ULV Mount Shock Blower Tube 6 Assy Toggle Switch Terminal Strip 4 Pos 7 8 6 PARTS BOOK AND COMPONENTS Blower Tube Assembly Cont ...

Page 54: ...PRO MIST DURA ULV Mount Spray Head Clamp 2 31 x 3 25 SS Spray Head Mount Clamp Plate Cover Blower Tube Rear LED Light Bar Flexible Ring Light 10 12 11 9 PARTS BOOK AND COMPONENTS Blower Tube Assembly Cont ...

Page 55: ...h Bracket 328444 3 1 Hose Clamp 1 13 16 x 2 3 4 SS Blower Motor Mount Clamp 329377 4 1 Ring Extension 8 5 328551 5 1 Guard Ring 13 328569 6 6 Mount Shock Blower Tube 328535 7 1 Assembly Toggle Switch 331570 8 1 Terminal Strip 4 Pos 319493 9 1 LED Light Bar Flexible Ring Light 328626 10 1 Mount Spray Head 328585 11 1 Clamp 2 31 x 3 25 SS Spray Head Mount Clamp 328543 12 1 Plate Cover Blower Tube Re...

Page 56: ...1538 DESCRIPTION PART NO Assy Expansion Base includes two 5 Gallon Tanks Not standard tank base 329674 DESCRIPTION PART NO Assy Base Expansion Battery Houses Two Deep Cycle Batteries Includes Cables 328387 DESCRIPTION PART NO Disposable Porous Sleeve 2 Pack 331736 PARTS BOOK AND COMPONENTS Available Accessories ...

Page 57: ...ESCRIPTION PART NO Spanner Base Plate work bench mount to hold hub while using spanner wrench 332742 DESCRIPTION PART NO Circuit Breaker 50 Amp Waterproof 333683 PARTS BOOK AND COMPONENTS Available Accessories Cont DESCRIPTION PART NO Assy Install Kit SL 333815 Assy Install Kit XL extra long for extended cab trucks 343228 ...

Page 58: ... PART NO Fuse Holder In Line AGU 333675 Fuse AGU 60 Amp Fast 333691 Expansion Battery Base Cable Set 332338 DESCRIPTION PART NO Assy Clarke Astro 5 GPS Speed Sensor SmartFlow 325490 PARTS BOOK AND COMPONENTS Available Accessories Cont ...

Page 59: ... 6 Assembly Sleeve 2 piece 331736 2 Nut Flex Top 5 16 24 Thread Chased 332320 1 Coupling QC 1 4 Tube x 1 8 NPT 329476 1 Magnet Ring Assembly 324020 1 Sensor Speed 327305 1 Gasket Pulsation Damper 326670 Spare Parts Kit Mini Components QTY DESCRIPTION PART NO 1 Spare Parts Kit Mini Complete 334227 Spare Parts Kit Mini Expanded 1 10 ft of part 319302 Tube 3 8 319302 1 5 ft of part 319295 Tube 1 4 31...

Page 60: ...trainer Chemical Resistant Seal for Strainer not standard 328262 38 Fitting 90 3 8 Tube 3 8 NPT QTY 2 320375 38 Fitting 90 3 8 Tube 1 4 NPT Male QTY 2 319576 38 Assy Pump complete with sensor and fittings 328642 38 Fitting elbow 3 8 x 1 4 90 QTY 2 319683 38 Damper Pulsation 319469 38 Coupler Tube 3 8 Plug 330431 38 Coupling QC Tube Socket Mounted on guard ring 329369 38 Coupling QC 1 4 Tube x 1 8 ...

Page 61: ...bles 328387 53 Disposable Porous Sleeve 2 Pack 331736 53 Assy Spanner Puller Tool necessary for removing hub changing sleeve 328973 54 Spanner Base Plate work bench mount to hold hub while using spanner wrench 332742 54 Assy Install Kit SL standard 333815 54 Assy Install Kit XL extended cab 343228 54 Circuit Breaker 50 Amp Waterproof 333683 54 Assy Clarke Astro 5 GPS speed sensor 325490 55 Fuse Ho...

Page 62: ...SMARTFLOW II INSTRUCTION MANUAL ...

Page 63: ... DEFAULTS 101 102 SPECIAL CALIBRATION MODES 103 110 1 UNITS 106 2 VEHICLE ID 106 3 WIDTH 106 4 CONTROL SPEED 106 5 FILL TANK SIZE 107 6 TANK ALARM SET POINT 108 7 MAX SNOOZE COUNT 109 8 MAINTENANCE ALERT 110 OPERATION 112 118 STARTUP SHUTDOWN 112 POWER UP MESSAGES 113 114 SELECTING THE APPLICATION RATE 115 CLEARING COUNTERS 116 ADJUSTING TANK VOLUME 117 RESETTING AFTER A MAINTENANCE ALERT SHUT DOW...

Page 64: ...for calibration functions and special calibration functions Reset button Calibration button Increase Button Decrease Button Rate toggle for Rate 1 2 and or 3 Spray toggle for Variable flow Continuous flow Off Spray head toggle Light toggle Maintenance Alert toggle for Time Remaining Snooze SMARTFLOW II CONSOLE Power Toggle DESCRIPTION ...

Page 65: ...SmartFlow II control can use data from GPS or radar speed sensors and flow sensor to vary the speed of the electric pump on the spraying system This automatically maintains the target application rate i e oz acre The SmartFlow II control is available for both gas and electric spraying systems The SmartFlow II accumulates several totals Volume Area Distance Time and Hours to help verify spraying ap...

Page 66: ...63 SMARTFLOW II Total Counters The SmartFlow II has five total counters Total Counters Page 64 Volume Page 65 Area Page 65 Distance Page 66 Time Page 66 Hours Page 66 TOTAL COUNTERS ...

Page 67: ...unter was last reset Tenths of a gallon or tenths of a liter Area The total application area since the counter was last reset Acres or hectares Distance The distance the vehicle has traveled while spraying since the counter was last reset Miles or kilometers Time The spray time since the counter was last reset Hours Hours The cumulative spray time This counter cannot be reset Hours TOTAL COUNTERS ...

Page 68: ...nters Three Area counters are provided When in the AREA position the selected counter is indicated by the Num ber icon 1 2 3 shown in the Data display and a differ ent counter can be selected by using the INC key Cycling power or brown outs will not change the selection The user can not change the Counter selection while in CALIBRATE or SPECIAL CALIBRATE but it can be changed while in Test Speed m...

Page 69: ...ated distance Distance is saved to EEPROM during brown outs or when power is turned off Time The TIME position displays the spray time since the counter was last reset It displays from 0 1 to 9999 9 hours The Time counter accumulates spray time when in VARIABLE and not Lo Speed or Hi Speed or CONTINUOUS mode Hours When the SmartFlow II is turned on it will display the number of hours it has operat...

Page 70: ... 79 Toggle Switches Pages 80 85 Push Buttons Pages 86 87 Application display window Data display window Rotary dial for calibration functions and special calibration functions Reset button Calibration button Increase Button Decrease Button Rate toggle for Rate 1 2 and or 3 Spray toggle for Variable flow Continuous flow Off Spray head toggle Light toggle Maintenance Alert toggle for Time Remaining ...

Page 71: ... and Application Rate display window each of which is capable of displaying any combination of digits decimal points and icons as shown in the illustration below 8 8 8 8 8 MAN AUTO V CAL HOLD 1 2 3 4 5 Application display window Data display window SMARTFLOW II CONSOLE CONTROL PANEL FUNCTIONS ...

Page 72: ...D and ERROR indicator in the Data display window will also be lit Warning LED While in VARIABLE or CONTINUOUS mode the Warning LED and the Audible Alarm will turn on steady whenever there is more than 10 error in the application rate However the audible alarm only can be delayed if the Alarm Setting is used Warning LED Light Alarm On Off Toggle Switch SMARTFLOW II Rear View SMARTFLOW II CONSOLE ER...

Page 73: ...tch is used to select the parameters to display and to set calibration values The SmartFlow II has eight display functions and are selected by the rotary knob positions as described in this section Rotary Dial SMARTFLOW II CONSOLE CONTROL PANEL FUNCTIONS ...

Page 74: ...shown in the Data Display window The Distance counter will only accumulate when in VARIABLE mode and not Lo Speed or Hi Speed If in the CONTINUOUS or OFF mode it will display the last accumulated distance Use the RESET button for clearing Distance Distance is saved to EEPROM during brown outs or when power is turned off NOTE Once 99 999 is reached Data Display with show OFL Overflow and stop count...

Page 75: ...normal Speed input It is assumed the GPS speed received is Speed over ground and is always in mph 10 Rotary Dial Functions Cont When using GPS the distance is no longer measured directly instead it is calculated by the GPS receiver Thus the SmartFlow II Distance and Area accuracy will be determined by the GPS receiver Control accuracy will also depend on the GPS receiver NOTE The SmartFlow II will...

Page 76: ...e Area counters stop accumulating area In English units it counts from 0 1 9 999 9 acres then drops the decimal point to count up to 99 999 acres Metric counts from 0 01 999 99 hectares then shifts the decimal to count up to 9 999 9 hectares then drops the decimal point to count up to 99 999 hectares Area and Volume counters are coupled together as pairs so selecting Area counter 1 also selects Vo...

Page 77: ... min English volume minute is displayed with one or more decimal places that range from 0 001 99 999 gallons minute Metric volume minute is displayed with zero or one decimal place that ranges from 0 1 99 999 ml min For English and Metric automatic decimal shift and hysteresis is the same as described in the Rate section page 76 Volume Minute operates while in VARIABLE CONTINUOUS or OFF mode as lo...

Page 78: ...NTINUOUS or OFF mode All three Volume counters are always active and will accumulate volume not just the selected or displayed counter The Volume mode displays the volume pumped from 01 999 99 gallons or liters and then from 1 000 0 9 999 9 gallons or liters and then from 10 000 99 999 gallons or liters Once it reaches 99 999 it will display OFL Overflow and stop counting The user must clear Volum...

Page 79: ...ns to adjust it from 0 0 6553 5 gallons or liters For safety this can only be done while the spray switch is in OFF Adjusting the Tank volume to any value greater than zero will always activate the Tank Alarm function Adjusting it to 0 0 will disable and clear the Tank Alarm Once activated the alarm will beep On and Off slowly the Warn LED will turn on and the Application Rate display will alterna...

Page 80: ...since the counter was last reset It displays from 0 1 9999 9 hours and then from 10 000 99 999 hours Once it reaches 99 999 it will display OFL overflow The Time counter accumulates spray time when in Variable and not Lo Speed or Hi Speed or Continuous mode and the PRESSURE OK or RPM OK input is active Use the RESET button for clearing Time CONTROL PANEL FUNCTIONS ...

Page 81: ... 00 9 99 1 decimal place 10 0 99 9 No decimal place 100 16 777 displays OFL When slowly decreasing from maximum to 0 the decimal point will automatically shift at the following values No decimal place 16 777 90 1 decimal place 89 9 9 0 2 decimal places 8 99 1 00 3 decimal places 0 999 0 000 Between each of the above 4 decimal ranges a hysteresis window as shown below will prevent rapid switching b...

Page 82: ...and both take precedence over the Lo Hi Speed and OFL messages If some error occurs Err 1 Err 4 will display and take precedence over the above messages OFF PCOFF OFL FLUSH and Hi Lo SPEEd See Error Codes section for details It will alternate FILL when the Tank level is low and these messages OFF PCOFF OFL ErrX FILL is not displayed when it s alternating between Lo Hi and SPEED The MAN icon is on ...

Page 83: ...he machine s main power switch must be turned on NOTE The Power switch is a momentary Single Pole Single Throw SPST switch In the up or ON positon the SPST switch contacts are open In the momentary OFF position down the switch contacts are closed to provide a ground to an external Circuit Breaker Power is turned on by activating an external main power switch on the ProMist Dura which supplies powe...

Page 84: ...1 SMARTFLOW II Toggle Switches Cont 2 Spray Head On Off toggle switch turns the spray head on and off 3 Light On Off toggle switch turns the work light on and off LIGHT SPRAYHEAD CONTROL PANEL FUNCTIONS ...

Page 85: ...ndicators notify the operator on the Sleeve condition No Alarm normal operation Maintenance Alert Timer 1 minute None Alarm Notify 1 min warning Maintenance Alert Timer 1 minute Audible Alarm beeps 3 times then stops Red LED flashes ALERT message shown on Application Rate display window alternates with normal display values messages Alarm Active Sprayer Shut Down Maintenance Alert Timer 0 Expired ...

Page 86: ...w and Tank counters accumulate in this mode in case flow does not stop immediately VAR In the VARIABLE position the AUTO icon turns on in the Application Rate display window As the Speed of the vehicle can vary the SmartFlow II will vary the drive to the electric pump to automatically maintain the selected Target Rate 1 2 or 3 Both Speed and Flow are measured to compute and control the application...

Page 87: ...d to compute and control the application rate Oz Acre independent of actual ground speed When switched from OFF to the CONTINUOUS mode the SmartFlow II will turn on and off as described in VARIABLE mode The Continuous speed Calibration value can be set from 2 0 45 0 mph or kph and the same speed is used for all 3 Rates If the speed position is selected on the rotary switch it will flash the Contin...

Page 88: ... 1 2 3 will turn on in the Application Rate display window to reflect which rate is selected When the Rate switch is changed the Application Rate display window will show the selected Target Rate for 3 seconds if in VARIABLE or CONTINUOUS mode It is not displayed while in the OFF mode because OFF is being displayed but the new rate is still selected RATE RATE 1 RATE 2 RATE 3 CONTROL PANEL FUNCTION...

Page 89: ...n for additional use of RESET button Push Buttons The SmartFlow II has four push buttons Their functions are described below 1 Reset Button When Area and Volume 1 only are selected then the RESET button will clear 4 counters Area 1 volume 1 Distance and Time at the same time When in the OFF mode and in the Distance Area Volume or Time rotary position then pressing the RESET button for 1 second wil...

Page 90: ...C Command Control mode If in Speed position and Test Speed mode then the INC and DEC buttons will adjust the Test Speed In the Calibrate or special Calibrate Mode the INC or DEC buttons are pressed to increase or decrease each Calibrate value and the longer the key is pressed the faster the value will change See Maintenance Alert section for additional use of the DEC button 4 CAL Button Used to st...

Page 91: ...02 CALIBRATION FACTORS OVERVIEW 89 HOW TO ENTER THE CALIBRATE MODE 90 91 ALARM SETTING 92 SPEED CAL 93 CONT SPEED 93 TEST SPEED 94 TARGET RATE 95 96 MIN SPEED 97 MAX SPEED 98 FLOW CAL 99 HOW TO CALIBRATE 100 RELOADING CALIBRATION DEFAULTS 101 102 ...

Page 92: ...Speed SPEED Not a true calibrate factor but a method of testing the sprayer Target Rate RATE Sets the three preset Target Application Rates Min Speed MIN SPEED The minimum speed allowed in Variable mode If the vehicle goes below this speed the control goes into Off mode until the speed exceeds this number again Max Speed VOLUME MINUTE The maximum speed allowed in Variable mode If the vehicle excee...

Page 93: ...econd The word CAL will be displayed in the Application Rate display window and the Data display window will show the Cal factors The red Warn LED will remain off as a reminder the user cannot change the Cal factors To exit View Calibration Mode Press CAL button for 1 second NOTE The audible alarm remains off while in either Cal mode except when fine tuning Flow Cal where auto control operates SPR...

Page 94: ...factor is selected with the rotary switch The word SET remains in the Data display window until the user releases both the CAL and INC buttons to prevent ac cidental increments to a Cal factor The INC or DEC buttons are used to adjust the Calibrate factor and the longer the key is pressed the faster the value will change To exit View and Change Calibration Mode Press the CAL button for 1 second wi...

Page 95: ... or decrease the time 4 Rotate the rotary dial to TARGET RATE press and hold the CAL button for 3 seconds to save the change and exit Calibration mode NOTE This delay setting only affects the audible alarm it does not affect any visual alarm warning LED It also does not affect the Tank alarm slow beeping of the Min Man speed alarm fast beeping Example Whenever there is more than 10 error in the ap...

Page 96: ... to zero 4 Rotate the rotary dial to TARGET RATE press and hold the CAL button for 3 seconds to save the change and exit Calibration mode 3 CONT Speed CONT SPEED displays the Continuous Speed value which can be adjusted from 2 0 45 0 mph or kph This Speed is used for all Application Rates when in the CONTINUOUS mode 1 To set the CONT SPEED factor Place the SmartFlow II in Calibration mode by placi...

Page 97: ...Speed and Volume Tank Rate and Volume Minute will also operate The Area and Distance will not change while in the Test Speed Mode The Application Rate window will show normal data instead of CAL The audible alarm will operate as normal In the VARIABLE mode the SmartFlow II will automatically adjust the flow to reach the Target Rate GPA based on the Test Speed In the CONTINUOUS mode SmartFlow II wi...

Page 98: ...Move the rate 1 rate 2 OR rate 3 toggle switch to select the Target Rate to be changed 4 The selected rate and current units are displayed in the in the Data display window and the current target application rate is displayed in the Applica tion Rate display window 5 Use the INC DEC buttons to increase or decrease the rate 6 Rotate the rotary dial to TARGET RATE press and hold the CAL button for 3...

Page 99: ...ng from 0 maximum the decimal will shift at the following values DECIMAL PLACES RANGE 1 0 1 99 9 None 100 99 999 then goes to OFL When slowly decreasing from maximum to 0 the deci mal will shift at the following values DECIMAL PLACES RANGE None 99 999 99 1 98 9 0 1 TARGET RATE CALIBRATION ...

Page 100: ...o set the MIN SPEED factor Place the SmartFlow II in Calibration mode by placing the rotary dial to TARGET RATE and hold the CAL and INC buttons together until the console reads SET and the red Warning LED light is flashing 2 Move the rotary dial to MIN SPEED position Lo is displayed in the in the Data display window and the current Minimum Speed is displayed in the Application Rate display window...

Page 101: ...o set the MAX SPEED factor Place the SmartFlow II in Calibration mode by placing the rotary dial to TARGET RATE and hold the CAL and INC buttons together until the console reads SET and the red Warning LED light is flashing 2 Move the rotary dial to MAX SPEED position Hi is displayed in the in the Data display window and the current Minimum Speed is displayed in the Application Rate display window...

Page 102: ...ld the CAL and INC buttons together until the console reads SET and the red Warning LED light is flashing 2 Place the RATE toggle switch to RATE 1 3 Move the rotary dial to FLOW CAL position 4 Set the correct rate for your product s fluid oz min per the product label by using the INC DEC buttons This rate will be displayed in the Application Rate display window 5 The selected rate and current unit...

Page 103: ... to save the change and exit Calibration mode 14 Reattach the product line 15 Ready The SmartFlow II can be programmed to save 3 calibration rates by repeating the above process and selecting the RATE toggle switch and moving to Rate 1 Rate 2 and Rate 3 respectively If there is a huge differentiation in fluid oz min you might need to make a pump adjustment by turning up or down the pump dial locat...

Page 104: ...1 0 0 Area 2 0 0 Area 3 0 0 Gallons 1 0 0 Gallons 2 0 0 Gallons 3 0 0 Tank 15 0 56 8 Time 0 0 Audible Alarm Delay Alarm Setting 3 sec 3 sec Speed Cal 189 inch edge 0 48 cm edge Flow Cal Edges Oz 2660 0 2660 0 Target Rate 1 1 00 Oz A 73 0 mL PH Target Rate 2 1 00 Oz A 73 0 mL PH Target Rate 3 1 00 Oz A 73 mL PH Continuous Speed 10 0 mph 16 0 kph Min Speed 2 0 mph 3 2 kph Max Speed 22 0 mph 35 4 kph...

Page 105: ...nds If the CAL and DEC buttons are held for 3 seconds the display will change to StorE and the defaults will be saved to EEPROM If the CAL and DEC keys are held less than 3 seconds then StorE is never displayed and defaults are loaded but not stored in EEPROM NOTE When loading defaults the Tank value is loaded with the default Tank Size to prevent a Tank Alarm after loading defaults storE LOAd 3 S...

Page 106: ... page 106 2 Vehicle ID page 106 3 Width page 106 4 Control Speed page 106 5 Fill Tank Size Pulse Per Revolution PPR number of pulses from spray head page 107 6 Tank Alarm Set Point SH Hi Limit spray head Hi Limit rpm stops spray head page 108 7 Max Snooze Count SH Lo Limit spray head Lo Limit rpm stops pump page 109 8 Maintenance Alert Target Speed spray head rpm set point page 110 ...

Page 107: ...tton is pressed the faster the value will change All SPECIAL CALIBRATE factors will be stored in Electrically Erasable Programmable Read Only Memory EEPROM when exiting SPECIAL CALIBRATE mode press CAL button for 1 sec They will not be saved when power is turned off so if a user accidentally makes a change he can turn the power off to abort any SPECIAL CALIBRATE changes The following positions hav...

Page 108: ...aneously This may require another person to help if the console is mounted in the vehicle SIZE Tank Fill Size SET PT Tank Set Point Snoo2 Max Snooze Count ALERT Maintenance Alert Time PPR Pulses Per Revolution Must Remain 2 SH Hi Spray Head RPM High Limit TYP 30 000 SH Lo Spray Head RPM Low Limit tARg Target Spray Head RPM Speed TYP 28 000 UNIT Units ID Vehicle ID WJde Width C SPD Control speed SP...

Page 109: ...allows the user to change the Vehicle ID from 0 to 255 3 Width Selecting Time position displays UU idE in the Application Rate display and allows user to change the Width from 0 1 to 6 553 5 feet or 0 01 to 655 35 meters if Metric 4 Control Speed Selecting Speed position displays C SPd in the Application Rate display and allows the user to change the Control Speed for the control algorithm Pressin...

Page 110: ...till in the Special Calibration mode if the dial is turned to Volume 1 2 3 position this will allow a change to the PPr Programmed Number of Pulses per Revolution shown in the Application Rate window For current spray head configurations this number must remain 2 for accurate rpm feedback and speed control displayed in the Data Display window SPECIAL CALIBRATION MODES SIZE Tank Fill Size SET PT Ta...

Page 111: ...ill stop This is meant to maintain the desired droplet size AND protect the motor SPECIAL CALIBRATION MODES While still in the Special Calibration rotate the dial from the TANK position to the VOLUME MINUTE position The display in the Application Rate window will read SH Hi spray head high limit This will be the speed at which an error is displayed and the pump is stopped due to excessive speed or...

Page 112: ... to extend time or sprayer will shut down After a shutdown it is possible to activate a snooze event if the SPRAY toggle is switched to the OFF position and then the Snooze toggle is actuated Restart of the machine is then possible without resetting the timer If Snooze has been activated a sign is displayed before the time remaining to indicate that the Sleeve is running on borrowed time 7a SH Lo ...

Page 113: ...nstrated sleeve life and can be set from 0 or OFF to 100 hours Attention to inspection and maintenance is critical for the sleeve as well as the Strainer filter screen 8a TARG Target RPM By pressing the CAL button quickly when in the Maintenance Alert screen Target RPM can be found under the Rate selection Target rate is typically 28 000 RPM This speed is maintained during spraying NOTE NEVER CHAN...

Page 114: ... these operating procedures Startup Shutdown Page 112 Power Up Messages Pages 113 114 Selecting the Application Rate Page 115 Clearing Counters Page 116 Adjusting Tank Volume Page 117 Resetting After a Maintenance Alert Shut Down Page 118 OPERATION ...

Page 115: ...ing on this spray pump 5 When ready to start spraying move SPRAY switch to VAR or CON located on the console Variable Mode is used with a GPS option to track the vehicle speed while adjusting the pump speed to maintain consistent coverage regardless of consistency of speed Continuous Mode maintains a constant volume min delivered to the spray head Continuous Mode speed is determined by the CONT SP...

Page 116: ...g LED to ensure they are working It will then display the number of hours it has operated in 0 1 hour increments up to a maximum of 9999 9 hours then it will display OFL After one second it will display the Software Part Number for 1 5 seconds and then will display the Software Revision for 1 5 seconds 9 9 9 9 9 OPERATION ...

Page 117: ... problem it will display bAd CAL and wait for the user to press the CAL button It will then enter view only CALIBRATE and the user should check all the calibration values and the SPECIAL CALIBRATE factors The console will remember Bad Cal until the user selects the View Calibrate Mode Cycling power etc will not clear it bAd CAL CAL OPERATION ...

Page 118: ...TE 2 or RATE 3 and this will be displayed in the APPLICATION RATE window RATE RATE 1 RATE 2 RATE 3 If the SPRAY switch is in the VAR or CONT position the selected rate is displayed If the SPRAY switch is in the OFF position the upper window will still display OFF but the new application rate will be selected SPRAY VAR CONT OFF OPERATION ...

Page 119: ...olume pairs 2 or 3 are cleared independently While in Area or Volume mode select the desired pair to clear 2 or 3 and with the Spray toggle in OFF mode press the RESET key for 1 second Since the Area and Volume counters are paired clearing a selected Area counter will also clear the corresponding Volume counter and vice versa When the RESET key is pressed it will immediately display in the Data di...

Page 120: ... drops below the default Set Point cal factor of 2 gallons or 7 5 liters while in VARIALBE CONTINUOUS or OFF mode This alerts the user that the Tank is low whether he is spraying or stopped The user can stop the audible and visual Tank alarm by momentarily pressing the RESET button while in any position If a flow signal is present then Tank continues to count down while in the VARIABLE CONTINUOUS ...

Page 121: ... value Activating and Customizing the Maintenance Alert Feature The Maintenance Alert feature comes set to 0 or Off though we strongly recommend training your staff to utilize this feature To set both the Maintenance Alert time and maximum number of allowable snooze events enter Special Calibrate mode and follow the instructions in the Special Calibration Modes section SPRAY VAR CONT OFF RESET MAI...

Page 122: ...NO SH Lo SH Hi Audible Detection For Spray Head Imbalance pages 121 124 Err 2 No Flow Signal in CONT Mode page 124 Err 3 No Flow Signal in VAR Mode page 125 Err 4 No Flow Signal in OFF Mode page 125 Message Warnings pages 126 129 Console Display Message Warnings pages 126 127 No Light Operation page 128 No Console Power page 128 Warning LED Audible Alarm page 129 Low Voltage Detection page 129 ...

Page 123: ...Alarm Notify 1 min Warning Maintenance Alert Timer 1 minute Audible Alarm beeps 3 times then stops Red LED flashes ALERT message shown on Application Rate display window alternates with normal display values messages Must activate Snooze now within the minute warning period to prevent sprayer shutdown Alarm Active Sprayer Shut Down Maintenance Alert Timer 0 expired Audible Alarm sounds for 3 secon...

Page 124: ... set between 25k and 28k rpm Allow the motor to warm up for several minutes Possible causes would be the rpm set point was set too close to the upper limit Switching spray off removes the load and can result in a momentary rise in rpm The amount of the rise depends on the condition of the sleeve and the dispensing rate If upper limit faults are common move rpm set point down slightly TROUBLESHOOTI...

Page 125: ...ost in respect to ground VDC Frequency reset May be caused by over voltage bad motor Internal reset Can be caused by momentary over current of high low battery voltage can happen during normal operation Throttle Error Bad throttle signal Encoder Error Internal spray head problem or poor connection TROUBLESHOOTING NOTE If the Spray Head is not running and increasing the rpm setting has no effect se...

Page 126: ...bient Temperature Dispensing Rate DC Amps and contact Clarke technical service for assistance For a fail to start no rpm error rotate the spray head carefully by hand if it feels smooth and free of excessive drag make note of condition and verify all electrical connections For an over temp error allow unit to cool Upon cooling if machine functions document conditions resulting in fault e g Speed A...

Page 127: ...20 amp fuse is not blown and previous checks have been verified it may be that the converter is defective or damaged Replace the 24 VDC converter Error Codes Err 2 No Flow Signal Spray switch in CONT mode Condition The warning LED is lit Audible alarm beeps if switched on Red indicator is lit Error code is displayed in Application Rate display window Pump does not run with the SPRAY switch in the ...

Page 128: ...ailed instruction Check 1a Visually inspect pump Turn pump coupler manually with your fingers Does pump turn If yes go to Check 1b If no go to Check 2b Check 1b Check white wire voltage from speed sensor If 5 volts present check voltage at red wire and rotate motor and inspect voltage If it fluctuates sensor is likely good If not replace sensor Check 2 Disassemble pump from motor and replace froze...

Page 129: ...mmed FLUSH In App Rate display when performing Flush operation 60UAr User is trying to adjust Test Speed while in CONTINUOUS mode and needs to Go to VARIABLE mode HI SPEEd In the App Rate display indicates the ground speed exceeds the Max Speed cal factor while in VARIABLE mode Id In App Rate display to indicate Special Cal Vehicle ID is selected LOAd User has loaded Default Cal Factors Metric if ...

Page 130: ...y to indicate Special Cal Units is selected 00 idE In App Rate display to indicate Special Cal Width is selected ALErt In AppRate display to warn that there is less than 1 minute of Maintenance Alert Time remains before sprayer is shutdown ChEcHSLEE In AppRate display to indicate that sprayer has been shut down and operator should check or replace sleeve SH No In AppRate display No RPM signal from...

Page 131: ...ged Check 2 Disconnect 7 pin cable from console measure for volt age between the two larger terminals in the connector thick Blue and Orange wires Repair If voltage is present reconnect to console If voltage not present see Check 3 Check 3 Disconnect 7 pin wire cable from pump box measure for voltage between the two large terminals of the 7 pin connector thick Blue and Orange wires Repair If volta...

Page 132: ...Test Speed mode There are three types of Audible alarms 1 A Steady tone indicates a 10 Rate Alarm 2 A fast beeping On Off indicates the Maximum or Minimum Speed has been exceeded 3 A slow beeping On Off indicates a Tank Alarm When all three alarms occur at the same time the priority is shown above and the Rate Error alarm will take precedence and the alarm will stay on steady and the Min Max Speed...

Page 133: ...TERS 675 Sidwell Court St Charles IL 60174 USA Phone 1 630 894 2000 Fax 1 630 443 3070 www clarke com 032020 2020 Clarke SmartFlow II and ProMist are trademarks of Clarke ProMist is a registered U S trademark of Clarke ...

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