1.2.2
Safety Rules
Identification of warning and danger signs
All parts of this manual having to do with your safety
or the safe operation of the machine are marked
with the following signs. Please pass all safety
instructions on to other users, too.
DANGER!
Sign to indicate instructions which must be
observed. Failure to do so would cause
danger to life and limb to the operator and
the people around him.
☞
Preventive measures
ATTENTION!
Sign to indicate instructions which must be
observed. Failure to do so could result in
damage to the machine.
☞
Measures to prevent damage to the
machine.
NOTE!
Sign to indicate instructions for a more
efficient and economic use of the machine.
CAUTION!
Sign to indicate instructions to be followed
during disassembly / assembly.
ENVIRONMENT!
Sign to indicate instructions which must be
observed in order to avoid damage to the
environment.
Danger to the environment is caused by irregular
handling and incorrect disposal of toxic material
(e.g. old oil).
The warning and instruction signs placed on the
machine provide important recommendations for
safe operating. These instructions involve your
safety – observe them at all times!
Correct use of the machine
Fitting and retrofitting of ancillary equipment which
is not originally manufactured by CLAAS, and, in
addition, also modifications and changes may only
be carried out with the consent of CLAAS, as any
such actions may have considerable adverse
effects on the safety and operational function of the
machine.
Any arbitrary modifications carried out on the
machine will relieve the manufacturer of all liability
for any resulting damage or injury.
General safety and accident prevention
regulations
1. In addition to the instructions contained in this
manual, also observe the general safety and
accident prevention regulations.
2. Always comply with local traffic regulations
when driving on public roads.
3. Before starting the engine ensure that the
transmission is in neutral and that all guards
are installed and in their correct position.
4. Start the engine only from the operator's seat.
Never attempt to start the engine by shortening
across the starting motor terminals as the
machine may immediately start to move.
5. Before moving away, always check the
immediate vicinity of the machine. Ensure
adequate visibility. For a warning, always blow
the horn before starting up!
6. Never run the engine in a closed building!
7. Clothing worn by the fitter must be close-fitting.
Avoid wearing loose jackets, shirts or ties.
8. Handle fuel with care. – It is highly flammable.
Never refuel the machine in the vicinity of
naked flames or sparks.
Do not smoke during refuelling!
9. Always stop the engine and remove the ignition
key before refuelling. Fill the fuel tank outdoors.
Clean up any spilled fuel immediately!
10. Prevent fires by keeping the machine clean!
11. Take care when handling brake fluid and
battery acid (toxic and corrosive)!
12. Always blow the horn before starting the engine
and engaging the main drive.
Summary of Contents for LEXION 480
Page 1: ...REPAIR MANUAL LEXION 480...
Page 2: ...R e a d a n d f o l l o w s a f e t y i n s t r u c t i o n s...
Page 14: ...0 1 12 RHB LEXION 480 188 678 1 Contents...
Page 15: ...1 General information...
Page 16: ......
Page 20: ...1 1 4 RHB LEXION 480 188 678 1 General...
Page 24: ...1 2 4 RHB LEXION 480 188 678 1 Safety Rules...
Page 38: ...1 6 4 RHB LEXION 480 188 678 1 Sectional view of machine...
Page 41: ...2 Operator s platform...
Page 42: ......
Page 74: ...2 1 32 RHB LEXION 480 188 678 1 Air conditioner...
Page 98: ...2 5 2 RHB LEXION 480 188 678 1 Engine electric system...
Page 99: ...3 Threshing mechanism...
Page 100: ......
Page 138: ...3 1 38 RHB LEXION 480 188 678 1 Feed rake conveyor...
Page 238: ...3 6 24 RHB LEXION 480 188 678 1 Axial rotors...
Page 239: ...4 Cleaning unit...
Page 240: ......
Page 246: ...4 1 6 RHB LEXION 480 188 678 1 Return pan...
Page 295: ...5 Grain delivery...
Page 296: ......
Page 373: ...6 Straw discharge...
Page 374: ......
Page 390: ...6 1 16 RHB LEXION 480 188 678 1 Straw chopper...
Page 397: ...188 678 1 RHB LEXION 480 6 2 7 Uni spreader 23...
Page 402: ...6 2 12 RHB LEXION 480 188 678 1 Uni spreader...
Page 403: ...7 Drives...
Page 404: ......
Page 408: ...7 1 4 RHB LEXION 480 188 678 1 Drive diagram...
Page 444: ...7 2 36 RHB LEXION 480 188 678 1 Left hand drive belts...
Page 542: ...7 4 66 RHB LEXION 480 188 678 1 Cutterbar drive...
Page 556: ...7 5 14 RHB LEXION 480 188 678 1 Left hand threshing mechanism drive...
Page 580: ...7 6 24 RHB LEXION 480 188 678 1 Right hand threshing mechanism drive...
Page 594: ...7 7 14 RHB LEXION 480 188 678 1 Threshing drum reduction gearbox...
Page 634: ...7 11 12 RHB LEXION 480 188 678 1 Straw spreader drive...
Page 644: ...7 13 8 RHB LEXION 480 188 678 1 Sieve pan drive...
Page 708: ...7 15 22 RHB LEXION 480 188 678 1 Axial rotor drive...
Page 730: ...7 16 22 RHB LEXION 480 188 678 1 Engine output...
Page 736: ...7 17 6 RHB LEXION 480 188 678 1 Rotary screen drive...
Page 766: ...7 18 30 RHB LEXION 480 188 678 1 Final drives...
Page 818: ...7 21 20 RHB LEXION 480 188 678 1 Steering axle...
Page 819: ...8 Machine body...
Page 820: ......
Page 839: ...9 Hydraulic system...
Page 840: ......
Page 848: ...9 2 4 RHB LEXION 480 188 678 1 Maintenance...
Page 866: ...9 4 10 RHB LEXION 480 188 678 1 Hydrostatic fixed displacement motors...
Page 902: ...9 5 36 RHB LEXION 480 188 678 1 Hydraulic cylinders High pressure hydraulic circuit...
Page 981: ...10 Engine...
Page 982: ......
Page 1003: ...11 Index...
Page 1004: ......
Page 1016: ...11 1 12 RHB LEXION 480 188 678 1 Index...