1.2.3
Safety Rules
Leaving the machine
1. When leaving the machine, ensure that it will
not roll away (apply parking brake, chock
blocks). Shut off the engine, remove the main
switch key (ignition key) and lock the operator’s
cab (if installed)! – Turn off the battery isolating
switch!
2. Never leave the machine unattended as long as
the engine is still running!
3. Lower the front attachments to the ground
before leaving the combine-harvester.
Compressor-type air conditioner
1. The air conditioning system is filled with HFC
refrigerant R 134 A. HFC refrigerants must not
be vented to the atmosphere! – Therefore,
please take appropriate precautions when
working on the compressor-type air conditioner.
2. Maintenance and repairs are only to be carried
out by competent, professional service centres
qualified to handle refrigerants. Refrigerants
must always be discharged by use of the
correct recovery equipment and disposed of for
recycling.
Maintenance
1. Repair, service and cleaning work and the
elimination of malfunctions should only be
performed with the drive and the tractor engine
switched off – remove the ignition key!
2. Escaping fluid (fuel or hydraulic oil) under high
pressure can penetrate the skin and cause
serious injury. In such a case, consult a doctor
immediately as otherwise serious infections
may result!
3. Always turn off the battery isolating switch
before carrying out any electrical repairs on the
machine.
4. Be careful when opening the radiator cap.
The radiator is under pressure when the engine
is hot!
5. Dispose of oil, fuel and filters in a way that is
harmless to the environment and in accordance
with existing anti-pollution regulations!
6. Do not attempt to mount a tyre unless you have
the proper equipment and experience to
perform the job safely.
7. Retighten the wheel nuts and wheel bolts
regularly!
8. Only have qualified workshops carry out repair
work on the hydraulic system!
9. Always turn off the battery isolating switch
before carrying out any maintenance work on
the machine and on the engine.
Basic rule
Always check the operating and road safety of the
machine before using it.
Pressure accumulator
Be especially careful when working on the pressure
accumulators! Pressure accumulators are under
high pressure!
With valve-controlled pressure accumulators – as
for example on the CLAAS Autopilot – first slacken
the short-circuit bolt before carrying out any repair
work at the pressure accumulator. This is necessary
to dump the hydraulic pressure.
Summary of Contents for LEXION 480
Page 1: ...REPAIR MANUAL LEXION 480...
Page 2: ...R e a d a n d f o l l o w s a f e t y i n s t r u c t i o n s...
Page 14: ...0 1 12 RHB LEXION 480 188 678 1 Contents...
Page 15: ...1 General information...
Page 16: ......
Page 20: ...1 1 4 RHB LEXION 480 188 678 1 General...
Page 24: ...1 2 4 RHB LEXION 480 188 678 1 Safety Rules...
Page 38: ...1 6 4 RHB LEXION 480 188 678 1 Sectional view of machine...
Page 41: ...2 Operator s platform...
Page 42: ......
Page 74: ...2 1 32 RHB LEXION 480 188 678 1 Air conditioner...
Page 98: ...2 5 2 RHB LEXION 480 188 678 1 Engine electric system...
Page 99: ...3 Threshing mechanism...
Page 100: ......
Page 138: ...3 1 38 RHB LEXION 480 188 678 1 Feed rake conveyor...
Page 238: ...3 6 24 RHB LEXION 480 188 678 1 Axial rotors...
Page 239: ...4 Cleaning unit...
Page 240: ......
Page 246: ...4 1 6 RHB LEXION 480 188 678 1 Return pan...
Page 295: ...5 Grain delivery...
Page 296: ......
Page 373: ...6 Straw discharge...
Page 374: ......
Page 390: ...6 1 16 RHB LEXION 480 188 678 1 Straw chopper...
Page 397: ...188 678 1 RHB LEXION 480 6 2 7 Uni spreader 23...
Page 402: ...6 2 12 RHB LEXION 480 188 678 1 Uni spreader...
Page 403: ...7 Drives...
Page 404: ......
Page 408: ...7 1 4 RHB LEXION 480 188 678 1 Drive diagram...
Page 444: ...7 2 36 RHB LEXION 480 188 678 1 Left hand drive belts...
Page 542: ...7 4 66 RHB LEXION 480 188 678 1 Cutterbar drive...
Page 556: ...7 5 14 RHB LEXION 480 188 678 1 Left hand threshing mechanism drive...
Page 580: ...7 6 24 RHB LEXION 480 188 678 1 Right hand threshing mechanism drive...
Page 594: ...7 7 14 RHB LEXION 480 188 678 1 Threshing drum reduction gearbox...
Page 634: ...7 11 12 RHB LEXION 480 188 678 1 Straw spreader drive...
Page 644: ...7 13 8 RHB LEXION 480 188 678 1 Sieve pan drive...
Page 708: ...7 15 22 RHB LEXION 480 188 678 1 Axial rotor drive...
Page 730: ...7 16 22 RHB LEXION 480 188 678 1 Engine output...
Page 736: ...7 17 6 RHB LEXION 480 188 678 1 Rotary screen drive...
Page 766: ...7 18 30 RHB LEXION 480 188 678 1 Final drives...
Page 818: ...7 21 20 RHB LEXION 480 188 678 1 Steering axle...
Page 819: ...8 Machine body...
Page 820: ......
Page 839: ...9 Hydraulic system...
Page 840: ......
Page 848: ...9 2 4 RHB LEXION 480 188 678 1 Maintenance...
Page 866: ...9 4 10 RHB LEXION 480 188 678 1 Hydrostatic fixed displacement motors...
Page 902: ...9 5 36 RHB LEXION 480 188 678 1 Hydraulic cylinders High pressure hydraulic circuit...
Page 981: ...10 Engine...
Page 982: ......
Page 1003: ...11 Index...
Page 1004: ......
Page 1016: ...11 1 12 RHB LEXION 480 188 678 1 Index...