SECTION 06 - DRIVE SYSTEM
MMC2005-001_06A.FM
06-73
INSTALLATION AND ASSEMBLY
Reverse removal and disassembly procedure and
pay attention to the following. Replace oil seals, gas-
kets O-rings and drain plug.
25, Hardened Washer
Make sure to install a hardened washer on each
end of spring.
1. Hardened washers
11, Oil Seal
Using an appropriate pusher, press the oil seal into
chaincase hub. Oil seal must fit flush with the chain-
case edge.
NOTE:
Should installation procedure for counter-
shaft be required, refer to BRAKE.
5,16, Sprockets
Position the sprockets with the writing facing the
chaincase cover. Sprocket hub faces toward chain-
case.
4, Upper Sprocket Castellated Nut
Torque to 45 to 75 N•m (33 to 55 lbf•ft).
Install new cotter pin in the position shown.
CAUTION:
When removing a cotter pin always
replace with a new one.
CAUTION:
Cotter pin will rub on chaincase cov-
er if installed otherwise.
1. New
2. Fold cotter pin over castellated nut flats only
18, Circlip
CAUTION:
It is of the utmost importance to in-
stall the circlip otherwise damage to the chain-
case components may occur.
DRIVE CHAIN ADJUSTMENT
NOTE:
Brake disc key must be in good condition
before checking if chain is loose.
10, O-Ring
Replace O-ring
no. 10
on tensioner adjustment
screw. Fully tighten tensioner adjustment screw
by hand
, then back off only far enough for hair pin
to engage in locking hole.
This initial adjustment should provide 3 - 5 mm (1/8 -
13/64 in) free-play when measured at the outer
circumference of the brake disc.
CAUTION:
Free-play must not exceed 5 mm
(13/64 in), readjust if necessary.
21, Chaincase Oil
Pour 250 mL (8.5 U.S. oz) of synthetic chaincase
oil (P/N 413 803 300) into chaincase.
NOTE:
Chaincase oil capacity is 250 mL (8.5 U.S. oz).
Check oil level with the dipstick then add if re-
quired. Remove metal particles from magnet.
1
A32D19A
WARNING
If the specified free-play is not reached with
the tensioner screw fully tightened, replace
chain and check the condition of sprockets.
A02D08A
1
2
Summary of Contents for ski-doo MACH Z 1000 SDI
Page 1: ...Mmc 2005 001 Racing FH8 Wed Sep 15 15 27 01 2004 Page 1 C M Y CM MY CY CMY K...
Page 118: ...04 36 MMC2005 001_04A FM SECTION 04 SUSPENSION SC 3 SC 4 RAS SC IV REAR SUSPENSION 0...
Page 124: ...04 42 MMC2005 001_04A FM SECTION 04 SUSPENSION SC 3 SC 4 RAS...
Page 476: ...MMC2005 001_13A FM 13 1 SECTION 13 ACCESSORIES TABLE OF CONTENTS 0 ACCESSORIES 13 02...
Page 493: ...Mmc 2005 001 Racing FH8 Wed Sep 15 15 27 01 2004 Page 1 C M Y CM MY CY CMY K...
