06-40
MMC2005-001_06A.FM
SECTION 06 - DRIVE SYSTEM
REMOVAL
Remove guard and drive belt from vehicle.
Remove cap screw
no. 1
and shouldered
washer
no. 13
then pull the driven pulley from the coun-
tershaft.
Note shouldered washer position for reinstallation.
Take care not to lose spacer
no. 4
.
1. Spacer
2. Shoulder on this side
3. Concave side facing driven pulley
5, Countershaft
Should countershaft
no. 5
removal be required,
refer to BRAKE then look for COUNTERSHAFT
AND BRAKE DISC REMOVAL.
DISASSEMBLY
Use spring compressor (P/N 529 035 524).
Remove half keys
no. 6
and washer
no. 7
to dis-
assemble the cam and the 2 pulley halves.
CLEANING
8,9, Large Bushing and Small Bushing
During break-in period (about 10 hours of use), te-
flon from bushing moves to cam or shaft surface.
A teflon over teflon running condition occurs, lead-
ing to low friction. So it is normal to see gray teflon
deposit on cam or shaft. Do not remove that de-
posit, it is not dust.
When a dust deposit has to be removed from the
cam or the shaft, use dry cloth to avoid removing
transferred teflon.
Pulley Half Cleaning
Use pulley flange cleaner (P/N 413 711 809).
INSPECTION
10, Slider Shoe
Check cam slider shoes for wear. Replace when
inside edge thickness of cam slider shoe slope
base is worn to 1 mm (.039 in) or less.
1. Measure thickness of slope base here
2. Sliding pulley side
3. Slope base
A30D14A
1
2
3
529 035 524
A30D0VA
WARNING
Driven pulley cam is spring loaded, use above
mentioned tool.
2
1
A15D0OA
3
Summary of Contents for ski-doo MACH Z 1000 SDI
Page 1: ...Mmc 2005 001 Racing FH8 Wed Sep 15 15 27 01 2004 Page 1 C M Y CM MY CY CMY K...
Page 118: ...04 36 MMC2005 001_04A FM SECTION 04 SUSPENSION SC 3 SC 4 RAS SC IV REAR SUSPENSION 0...
Page 124: ...04 42 MMC2005 001_04A FM SECTION 04 SUSPENSION SC 3 SC 4 RAS...
Page 476: ...MMC2005 001_13A FM 13 1 SECTION 13 ACCESSORIES TABLE OF CONTENTS 0 ACCESSORIES 13 02...
Page 493: ...Mmc 2005 001 Racing FH8 Wed Sep 15 15 27 01 2004 Page 1 C M Y CM MY CY CMY K...
