Baldor VS1GV21-1B Installation & Operating Manual Download

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10/11

Installation & Operating Manual

MN765

VS1GV

AC Closed Vector Control

Summary of Contents for VS1GV21-1B

Page 1: ...10 11 Installation Operating Manual MN765 VS1GV AC Closed Vector Control...

Page 2: ...re the property of their respective owners Important Be sure to check www baldor com for the latest software firmware and drivers for your VS1GV product Also you can download the latest version of thi...

Page 3: ...ris 3 1 3 3 2 Watts Loss Data 3 1 3 4 Cover Removal 3 2 Chapter 4 Power Wiring 4 1 Grounding the Drive 4 1 4 1 1 Ungrounded Distribution System 4 1 4 1 2 Input Power Conditioning 4 1 4 2 Line Impedenc...

Page 4: ...Analog 2 Wire 5 12 5 5 9 3 Speed Analog 3 Wire 5 13 5 5 10 E POT 2 Wire 5 14 5 5 11 E POT 3 Wire 5 15 5 5 12 Network 5 16 5 5 13 Profile Run 5 17 5 5 14 15 Preset Position 5 18 5 5 15 Bipolar 5 21 5 5...

Page 5: ...15 Chapter 7 Parameter Descriptions 7 1 Level 1 Parameters Advanced Prog Level 1 Blocks 7 1 7 2 Level 2 Parameters Advanced Prog Level 2 Blocks 7 16 7 3 Level 3 Parameters Advanced Prog Level 3 Block...

Page 6: ...ghts A 12 Appendix B Parameter Tables B 1 Level 1 Parameters Advanced Prog Level 1 Blocks B 1 B 2 Level 2 Parameters Advanced Prog Level 2 Blocks B 9 B 3 Level 3 Parameters Advanced Prog Level 3 Block...

Page 7: ...WARNING Be sure that you are completely familiar with the safe operation of this equipment This equipment may be connected to other machines that have rotating parts or parts that are controlled by th...

Page 8: ...than vertical the DB hardware must be derated by 35 of its rated capacity CAUTION Before external Dynamic Brake Hardware is added the internal resistor must be disconnected frames AA B C and D only R...

Page 9: ...to equipment Procedure Initial Conditions Be sure the Control Motor and Dynamic Brake hardware are wired according to the procedures described in Chapters 4 and 5 of this manual Become familiar with...

Page 10: ...Collector 20 Digital Out 2 Emitter For keypad operation only Enable J2 8 is required J1 J2 J3 USB Port 1 8 21 Terminals 21 to 30 J3 21 External User 24V Return 22 External User 24V 23 Internal 24V 24...

Page 11: ...any expense including installation and removal inconvenience or consequential damage including injury to any person or property caused by items of our manufacture or sale Some states do not allow excl...

Page 12: ...2 2 General Information MN765...

Page 13: ...e drive location will meet the environmental conditions specified in Table 3 1 Table 3 1 Ambient Temperatures and Mounting Clearances Frame Size Ambient Temperature Enclosure Rating Minimum Mounting C...

Page 14: ...r Base Shield Screws 4 Power Motor Connections Cable Clamp and Shield Termination Analog Digital I O Terminals 3 5 Cover Removal Procedure NEMA 4X Frames AA and B CAUTION Failure to follow this proced...

Page 15: ...over on drive Ensure that gasket is seated in cover groove around the complete perimeter of the cover without any folds 3 While holding the cover against the base insert start and tighten all cover sc...

Page 16: ...3 4 Installing the Drive MN765...

Page 17: ...mage an isolation transformer with a WYE grounded secondary is recommended This provides three phase AC power that is symmetrical with respect to ground 4 1 2 Input Power Conditioning Baldor drives ar...

Page 18: ...nal bus voltage is depleted 4 4 Protective Devices NOTE Integral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordanc...

Page 19: ...Reactor Figure 4 2 shows the connections for installing an optional Line Filter and AC Line Reactor Figure 4 2 Filter and Reactor Connections Control L1 L2 L3 PE Reactor Filter L1 L2 L3 PE L1 L2 L3 PE...

Page 20: ...3 0 85 0 150 180 350 350 300 One 4 0 or Two 1 0 One 110 0 or Two 55 0 200 240 450 450 400 Two 3 0 Two 85 0 250 302 600 600 450 Two 250 kcmil Two 127 0 300 361 650 650 450 Two 4 0 Two 110 0 350 414 75...

Page 21: ...50 52 80 80 A70QS80 4 6 16 0 60 62 100 100 80 4 25 0 75 77 125 125 100 3 35 0 100 99 150 150 125 1 50 0 125 125 200 200 175 2 0 70 0 150 144 300 300 250 3 0 95 0 200 192 350 350 300 One 250 kcmil or T...

Page 22: ...2 T1 Ground GND TH2 TH1 L3 L2 L1 B R2 B R1 Frame Size AA 3 Phase Input Drives GND TH2 TH1 T3 T2 T1 B R2 R1 B GND L3 L2 L1 Input AC Power Motor Thermal Leads Motor GND Motor Chassis Ground Dynamic Brak...

Page 23: ...t be reduced derated In addition power wiring and jumper changes are required Both connection types are shown in Figures 4 5 and 4 6 Single phase rating wire size and protection devices are listed in...

Page 24: ...ase power source Figure 4 5 Size AA Single Phase Power Connections to a 3 Phase Control L1 L2 L1 L2 L3 Earth Optional components are not provided with control Note 3 Baldor Control Optional Line React...

Page 25: ...tightening torques in Table A 2 Single Phase Power and Motor Connections VS1GV6XX XX Figure 4 7 shows the minimum connections required at the power connector All cables must be in conduits or shielde...

Page 26: ...d as is used for L1 L2 and N 3 Metal conduit should be used Connect conduits so the use of a reactor or RC Device does not interrupt EMI RFI shielding 4 See Line Load Reactors described previously in...

Page 27: ...M M NOTES 1 Metal conduit should be used Connect conduits so the use of the Load Reactor or RC Device does not interrupt EMI RFI shielding 2 See Line Load Reactors described previously in this sectio...

Page 28: ...e parallel connection and cause damage Figure 4 10 DB Terminal Identification 1B B R1 R2 B NEMA 4X and C Size Only Disconnect Internal DB resistor wires from DBR1 and DBR2 terminals before connecting...

Page 29: ...ing torques in Table A 2 Encoder Output Important An isolated power supply provides encoder power Do not connect encoder Power to encoder case Encoder performance will be compromised Single Ended Conn...

Page 30: ...ed at which the motor will Home or orient is set with the Level 2 Miscellaneous Homing Speed parameter P 2307 A machine mounted switch may be used to define the Home position in place of the encoder i...

Page 31: ...l Input 4 13 Digital Input 5 14 Digital Input 6 15 Digital Input 7 16 Digital Input 8 17 Digital Out 1 Collector 18 Digital Out 1 Emitter 19 Digital Out 2 Collector 20 Digital Out 2 Emitter Terminals...

Page 32: ...Input 7 J2 16 DIN8 Digital Input 8 J2 17 Digital Output 1 Collector J2 18 Digital Output 1 Emitter J2 19 Digital Output 2 Collector J2 20 Digital Output 2 Emitter Table 5 3 J3 Connector Definition Con...

Page 33: ...negative with respect to pin 5 and P1408 5V or 10V the motor will rotate in the reverse direction If forward direction is not correct change Level 2 Motor Data Reverse Rotation parameter P2415 Analog...

Page 34: ...ing Relationship Enable J2 Digital Input 2 Digital Input 3 Digital Input 4 Digital Input 5 Digital Input 6 Digital Input 7 Digital Input 8 21 J3 22 23 24 Active High Connections User Provided 24V Powe...

Page 35: ...required However the Stop and External Trip inputs may optionally be used All other Digital Inputs remain inactive The Analog Outputs and Digital Outputs remain active at all times Figure 5 5 Keypad C...

Page 36: ...and motor coasts to a stop J2 9 CLOSED starts motor operation in the Forward direction OPEN motor decels to stop If Level 1 Keypad Setup Stop Mode is set to coast motor coasts to stop J2 10 CLOSED st...

Page 37: ...24 before connecting switch at J2 8 J2 8 CLOSED allows normal operation OPEN disables the control and motor coasts to a stop J2 9 MOMENTARY CLOSED starts motor operation in the Forward direction In J...

Page 38: ...4 Selects programmed Preset Speeds as defined in Table 5 4 J2 15 CLOSED selects ACC DEC S ACC S DEC group 2 OPEN selects ACC DEC S ACC S DEC group 1 J2 16 Optional External Trip input not required If...

Page 39: ...9 open OPEN motor decels to stop Note J2 9 and J2 10 are both closed Fault Reset J2 11 CLOSED selects Analog Input 1 if J2 13 J2 14 and J2 15 are closed OPEN selects Command Source Level 1 Input Comma...

Page 40: ...the Forward direction Note Closing both J2 9 and J2 10 at the same time will reset a fault J2 10 MOMENTARY CLOSED starts motor operation in the Reverse direction Note Closing both J2 9 and J2 10 at t...

Page 41: ...Forward speed command is still present Reverse operation is still possible if J2 10 is closed J2 10 CLOSED to enable operation in the Reverse direction OPEN to disable Reverse operation drive will dec...

Page 42: ...the motor in the Reverse direction with J2 9 open OPEN motor decels to stop Note Closing both J2 9 and J2 10 at the same time will reset a fault J2 11 CLOSED selects Analog Input 1 OPEN selects Level...

Page 43: ...CLOSED allows normal control operation OPEN disables the control and the motor coasts to a stop J2 9 MOMENTARY CLOSED starts motor operation in the Forward direction J2 10 MOMENTARY CLOSED starts mot...

Page 44: ...ve factory jumper from J2 8 and J3 24 before connecting switch at J2 8 J2 8 CLOSED allows normal control operation OPEN disables the control and the motor coasts to a stop J2 9 CLOSED starts motor ope...

Page 45: ...20 See recommended tightening torques in Table A 2 Note Remove factory jumper from J2 8 and J3 24 before connecting switch at J2 8 J2 8 CLOSED allows normal control operation OPEN disables the control...

Page 46: ...on drive will decel to a stop if a Network Forward command is still present Reverse operation is still possible if J2 10 is closed J2 10 CLOSED to enable operation in the Reverse direction OPEN to dis...

Page 47: ...OSED to enable operation in the Forward direction OPEN to disable Forward operation drive will decel to a stop if a Forward profile run command is still present Reverse operation is still possible if...

Page 48: ...ection information Note Remove factory jumper from J2 8 and J3 24 before connecting switch at J2 8 See recommended tightening torques in Table A 2 User Analog Return Analog Input 1 Analog Ref Power An...

Page 49: ...sition Preset POS12 P3311 12 P1012 OPEN OPEN CLOSED CLOSED Incremental Selects Level 3 Preset Position Preset POS13 P3312 13 P1013 CLOSED OPEN CLOSED CLOSED Incremental Selects Level 3 Preset Position...

Page 50: ...Direction sets positive encoder counts to Motor Forward direction 1 Place the control in the Local mode 2 At the Keypad go to the Position Counter Diagnostic screen and view encoder counts 3 Jog the m...

Page 51: ...torques in Table A 2 Digital Output 2 J2 8 CLOSED allows normal control operation OPEN disables the control and the motor coasts to a stop J2 9 CLOSED to enable operation in Forward direction OPEN to...

Page 52: ...5 Set switches J2 13 and J2 14 to Parameter Table 3 Be sure switches J2 8 J2 9 and J2 10 are OPEN Select Basic Parameters from the main Keypad menu Perform each step including Calc Motor Model This c...

Page 53: ...urce may be used as shown in Figure 5 21 The maximum voltage from Digital Output to common when active is 1 0 VDC If the Digital Outputs are used to directly drive a relay a flyback diode rated at 1A...

Page 54: ...il install an RC Snubber across the coil to reduce noise transmission RC Snubber 0 47 f 33 See recommended tightening torques in Table A 2 Control Board Note Relay Outputs are rated to 10 30VDC or 240...

Page 55: ...24 The baud rate and node addresses are selectable from the Keypad Jumper JP3 Figure 5 24 on the control board sets termination As shown pins 2 and 3 jumpered no terminating resistor is used Setting t...

Page 56: ...ble Digital Input 1 Digital Input 2 Digital Input 3 Digital Input 4 Digital Input 5 Digital Input 6 See Figure 5 4 for connection information Opto In Common 5 11 Opto Isolated Outputs The outputs are...

Page 57: ...2 Brake Adjust block Resistor Ohms and Resistor Watts parameters 7 Enable the control J2 8 connect to J3 24 WARNING The motor shaft will rotate during this procedure Be certain that unexpected motor s...

Page 58: ...y using USB cable connection This procedure installs the USB driver that is required by Windows 1 The software must be downloaded from the Baldor site http www baldor com Simply log into that web site...

Page 59: ...and locate 1 Mint WorkBench v X x 3 Click on Download the software and run the installation program 4 When installation is complete the Mint WorkBench program will start see Figure 5 28 a Click Start...

Page 60: ...ile is saved in My Documents My Mint directory 7 When complete the entire project can be saved to your PCs hard disk for future use Click File Save File see Figure 5 31 The WBX file is saved in C Prog...

Page 61: ...the new firmware version is displayed and the control is ready for use Note All user settings and motor parameter values have been over written by factory settings Figure 5 32 Mint WorkBench Firmware...

Page 62: ...lect Download Firmware from the Tools menu Figure 5 34 b Select control type and version to download c Select Download to control to download the firmware d When complete the new firmware version is d...

Page 63: ...key Up Arrow Down Arrow Left Arrow Right Arrow Moves cursor to select menu choices ENTER Press ENTER to save parameter value changes In the display mode the ENTER key is used to directly set the loca...

Page 64: ...S FWD LOCAL DIAG 600r MAIN 159 5V 600RPM 6 2A 20 0HZ Prog Mode Display Features The first character of the parameter number PROG STATUS BACK PRESET SPEED 1 30RPM F1001T1 PRESET SPEEDS Parameter Table...

Page 65: ...ey Next screen format is displayed 0 0A STOP STATUS LOCAL DIAG 0 00r MAIN Press key Next screen format is displayed STOP STATUS LOCAL DIAG 0 00r MAIN Press key Next screen format is displayed STOP STA...

Page 66: ...Display Comments Basic Params Display Control type display The parameter number 1601 is given at the bottom center of the display F 1601 indicates it is at the factory setting and has not been changed...

Page 67: ...the next Basic Params screen Press to go to the next Basic Params screen Press to go to the next Basic Params screen BASIC END OF BASICPARAMS F2003T1 BACK MAX OUTPUT SPEED 1800 RPM DRIVE LIMITS BASIC...

Page 68: ...a parameter value the function of the F1 key previous parameter block shown in the lower left of the display changes to one of the following to help select the parameter value TOP Press F1 to display...

Page 69: ...veral controls operate the same It prevents having to make the changes to each control individually Action Description Display Comments Press Menu Go to the Advanced Prog Level 1 Keypad Setup block PR...

Page 70: ...ing to make the changes to each control individually Action Description Display Comments Press Menu Go to the Advanced Prog Level 1 Keypad Setup block PRESET SPEEDS RAMP RATES JOG SETTINGS KEYPAD SETU...

Page 71: ...ew Level 3 blocks Press to view list of parameters that have been changed from their factory settings or to view a list of parameters organized by number Press Enter to edit Level 1 parameters Top of...

Page 72: ...go to next modified parameter Press F2 to return to Advanced Prog menu parameter 6 7 2 Linear List Action Description Display Comments Advanced Prog Display Top Level Advanced Prog menu LEVEL 1 BLOCKS...

Page 73: ...F1004 PRESET SPEED 4 F1005 PRESET SPEED 5 Use cursor keys to position cursor and increase or decrease each character under the cursor as desired Press Enter when finished Press F2 to return to previou...

Page 74: ...Note This screen does not appear unless P 1401 is set to Process Control Displays software version hp volts and Amp Volt ratings EV LOG 0 00r MAIN ZHH 1 22 RATED HP 3HP RATED VOLTS 240 0V RATED A V 4...

Page 75: ...ay EV LOG 0 00r MAIN OPTION BOARDS OPTION 1 ETHERNET OPTION 2 NONE FEEDBACK NONE DIAG STOP LOCAL Press to go to the next or previous Diagnostic screen Press F2 to return to previous menu Press F1 to g...

Page 76: ...UP DIAG F1313T1 BACK KEYPAD CONTRAST 50 Press Enter to change parameter value Press to display next screen Press F2 to return to previous menu PROG KEYPAD SETUP DIAG F1314T1 BACK BACKLIGHT On Press En...

Page 77: ...ating the JOG mode is active Holding the FWD or REV key starts JOG operation Releasing FWD or REV key will terminate motor rotation STATUS FWD LOCAL DIAG 600 r MAIN 24 7V 208RPM 1 3A 7 0HZ To change J...

Page 78: ...6 16 Using the Keypad MN765...

Page 79: ...tion command must be given along with a preset speed command RAMP RATES Accel Time 1 1101 Accel Time 2 1107 Preset Value 3 0 Preset Value 3 0 Range 0 0 to 3600 0 Seconds Accel time is the number of se...

Page 80: ...use the drive to move in the direction of the error without pressing FWD or REV Jog Accel Time 1202 Preset Value 10 0 Range 0 0 to 3600 0 Seconds The accel rate or time to reach max Speed Time to reac...

Page 81: ...cal mode On 1 Makes the keypad REV key active in Local mode Switch on Fly 1305 LOCAL REMOTE KEY Preset Value 0 Range 0 1 Off 0 Disables Switch on Fly On 1 Allows switching between Local and Remote whi...

Page 82: ...rates from digital inputs and command source Preset Speed 1 may also be selected Standard Run 3Wire 2 Drive operates from digital inputs and command source Preset Speed 1 may also be selected 15 Prese...

Page 83: ...ice on the network Composite Ref 5 The result of the Level 3 Composite Reference set by the user Opt1 Ana In1 6 Scaled value of option board 1 analog input 1 signal value Opt1 Ana ln2 7 Scaled value o...

Page 84: ...at its present value as long as regen current limit is active On 1 Ramp output to speed loop is always ramped to the value of its input CURR LMT SOURCE 1415 Only available in either Vector mode Ignore...

Page 85: ...nalog input from high resolution analog input output expansion Board EXBHH005 mounted in expansion slot 1 Opt2 Ana In1 7 Selects analog input output Expansion Board EXBHH005 mounted in expansion slot...

Page 86: ...this output At Position 25 Active when load is at position Position error P1517 AND Motor Speed P1505 In Motion 26 Active when load is moving Position error P1517 OR Motor Speed P1505 PLC 27 Output i...

Page 87: ...4 Scaled value of magnetizing current range is based on 2 times drive FLA Mag Curr Cmd 5 The commanded D axis PI vector magnetizing current to the current controller range is based on 2 times drive FL...

Page 88: ...al motor speed range is Max Motor Speed to Max Motor Speed P2003 Network 31 Represents the network speed reference see MN744 Analog 1 holding register is 40014 40013 Analog 2 holding register is 40016...

Page 89: ...ost parameter can be adjusted to provide more or less running torque from the motor than is available with the factory setting The boost adjustment alters the output voltage to the motor from the norm...

Page 90: ...modes Preset Value 0 0 Range 0 0 100 0 The output voltage associated with the 3 Point Frequency parameter Calculated as a percentage of drive rated output voltage 3 POINT FREQ 1619 Only available or a...

Page 91: ...value provides a more filtered signal but at the cost of reduced bandwidth CURR PROP GAIN 1633 Only available or active in either Vector mode Ignore this parameter for V F mode Preset Value CALC Rang...

Page 92: ...r IR drop compensation Must set to zero for multi motor applications MOTOR X1 1643 Only available or active in either Vector mode Ignore this parameter for V F mode Preset Value CALC Range 0 000 1000...

Page 93: ...1 Range 1 247 Sets the drive address for communication via USB or Modbus RTU OPT CARD RESET 1705 Preset Value 0 Range 0 3 Off 0 No Action Slot 1 1 Reset Expansion Board in slot 1 Slot 2 2 Reset Expans...

Page 94: ...motor speed in RPM PWM FREQUENCY 2004 Preset Value 2500 Range 1500 16000 Hz The frequency that the output transistors are switched PWM pulse width modulation frequency is also referred to as Carrier f...

Page 95: ...ity ACCESS TIMEOUT 2106 Preset Value 5 0 Range 1 0 600 0 seconds If security is enabled and program mode is entered the access code must be correctly entered After parameters are changed and program m...

Page 96: ...CUTE MACRO 2112 Preset Value 0 Range 0 5 No 0 Do not execute macro M1 1 Execute Macro M1 M2 2 Execute Macro M2 M3 3 Execute Macro M3 M4 4 Execute Macro M4 M5 5 Execute Macro M5 Executes the selected m...

Page 97: ...ip condition to disable the drive FOLDBACK GAIN 2205 Only available or active in V F mode Ignore for Vector modes Preset Value 0 010 Range 0 000 10 000 Sets the rate of change of output frequency duri...

Page 98: ...ps on fault Fault 1 When control temperature reaches 85 C control trips on fault PWR DOWN OPTIONS 2211 Preset Value 0 Range 0 1 Fault 0 If Control is enabled it will trip on a fault disable while powe...

Page 99: ...to the enable plus direction FWD or REV lines RESTARTS HOUR 2302 Preset Value 3 Range 0 10 The maximum number of automatic restart attempts before requiring a manual restart After one hour without rea...

Page 100: ...iary filter to None Raw Speed 1 Sets the auxiliary filter to Raw Speed Torque 2 Sets the auxiliary filter to Torque Loop Analog In1 3 Sets the auxiliary filter to Analog In1 Analog In2 4 Sets the auxi...

Page 101: ...00 00 Hz If the motor exhibits instability usually no load this parameter should be set to the center of the instability band STABILITY GAIN 2407 Only available or active in V F mode Ignore for Vector...

Page 102: ...o rotate in the same direction for a given position reference However if the encoder wires are swapped motor rotation will reverse MOTOR RATED HP 2416 Preset Value CALC Range 0 4 times Drive Rated HP...

Page 103: ...gnore for Open Closed Vector mode Preset Value 0 0 Range 0 0 60 0 seconds The maximum number of seconds that DC injection brake voltage will be applied to the motor windings after a stop command After...

Page 104: ...ck Opt2 Ana In1 9 Option 2 Analog Input 1 used for feedback Opt2 Ana In2 10 Option 2 Analog Input 2 used for feedback Sets the type of signal used for the process feedback signal SETPOINT SOURCE 2604...

Page 105: ...e 0 Range 0 1 Off 0 No adjustment is made On 1 ACC DEC group is selected based upon comparing process error to Profile Adjust Band P2612 PROFILE ADJ BAND 2612 Preset Value 50 0 Range 0 200 0 Active wh...

Page 106: ...25Hz SYNCHRO START SYNC START FWD 2801 Only available or active in V F or Open Vector modes Ignore for Closed Vector mode Preset Value 0 Range 0 1 Off 0 Synchro Start Forward feature not active On 1...

Page 107: ...sed Vector mode Preset Value 1 0 V F 0 10 Open Vector Range 0 1 10 0 seconds This time applies after the synchro frequency has been found It is the amount of time given to ramp the voltage from the sy...

Page 108: ...FEEDBACK TEST 2908 Only available or active in Vector modes Ignore for V F mode Preset Value 0 Range 0 1 No 0 No action Yes 1 Checks and adjusts for feedback alignment This is a rotational test SLIP F...

Page 109: ...or curve is set by the value of the correlating Preset Speed PROFILE TIME 1 3004 PROFILE TIME 2 3006 PROFILE TIME 3 3008 PROFILE TIME 4 3010 PROFILE TIME 5 3012 PROFILE TIME 6 3014 PROFILE TIME 7 3016...

Page 110: ...eset Value 1 Range 1 1024 Output portion of the selected I O ratio or absolute position is changed by this RX RATIO INPUT 3106 Preset Value 1024 Range 1 1048576 Receive Input Ratio or the received cou...

Page 111: ...M is programmed in parameter P3204 when using Mint WorkBench UNITS OF MEASURE 3203 Preset Value Cust Range ASCII Graphic Characters Allows user specified units of measure to be displayed for the Custo...

Page 112: ...of the PID control loop used during preset position moves POS INTG CLAMP 3331 Preset Value 10 Range 0 100 Clamp used to prohibit windup by limiting the integral value of the PID position control loop...

Page 113: ...drive and apply them to the PLC Mode s logic The setting of this parameter is the number of the parameter to be monitored by the comparator They may be used on the condition definition side of the PLC...

Page 114: ...amp Generator 8 Freq Generator 9 Mathematical function applied after the operator See Chapter 11 PARAM A GAIN 3507 PARAM B GAIN 3508 Preset Value 1 000 Preset Value 1 000 Range 1000 000 to 1000 000 Pr...

Page 115: ...hapter 12 RTC MESSAGE 1 3603 RTC MESSAGE 2 3604 Preset Value 0 Preset Value 0 Range 0 8 None 0 Clean Filter 1 Change Filter 2 Apply Oil Lube 3 Lube Mtr Brngs 4 Service Drive 5 Service Coolant 6 Servic...

Page 116: ...0 31 December 2063 23 59 59 Schedule qualifier for the RTC message 1 See Chapter 12 Schedule qualifier for the RTC message 2 See Chapter 12 MSG1 DATE TIME 3611 MSG2 DATE TIME 3612 Preset Value 01 Janu...

Page 117: ...at the factory and is recommended to be changed with Auto Tune or Calc Motor Model Do not attempt to change the value manually Current Int Gain Parameter The Current Int Gain parameter located in the...

Page 118: ...e Operator to denote the integral Output E Kp Ki s Kp s Ki Kp s The second equation shows that the ratio of Ki Kp is a frequency in radians sec In the Baldor AC Vector Control the integral gain has be...

Page 119: ...G EVENT LOG DIAGNOSTICS DIAG BACK Press to move cursor over the EVENT LOG selection Press Enter to view the event log Event Log Display LOW INITIAL BUS 0 Date Time Entry 0 9 HH MM SS Displays error na...

Page 120: ...e fault on Motor Phase 3 8000 1000 0000 0000 0000 Inverter Desaturation Fault Trace Displays Continued Action Description Display Comments Fault Trace Display The Alarm Latch word is also displayed Th...

Page 121: ...T0003 BACK USER INPUTS 100000000 EV LOG FAULT TRACE Press to view next entry This is a bit display not a hex value or or or Fault Trace Display Next is the status of the Digital Output signals The bel...

Page 122: ...BACK PH1 CURRENT 0 0 A EV LOG FAULT TRACE Press to view next entry or or or or Next is the AC output current on phase 2 STATUS T0003 BACK PH2 CURRENT 0 0 A EV LOG FAULT TRACE Press to view next entry...

Page 123: ...F2 to return to the event log or or or Next is the Motor Voltage STATUS T0003 BACK MOTOR VOLTS 0 0V EV LOG FAULT TRACE Press to view next entry Next is the Motor Speed T0003 BACK MOTOR SPEED 0 RPM EV...

Page 124: ...reen does not appear unless P 1401 is set to Process Control Diagnostic Display Displays software version hp volts and Amp Volt ratings EV LOG 0 00r MAIN ZHH 1 22 RATED HP 3HP RATED VOLTS 240 0V RATED...

Page 125: ...creen Diagnostic Analog Input values display ANALOG INPUTS ANA IN1 1 3v ANA IN2 0 0v Diagnostic Analog Output values display ANALOG OUTPUTS ANA OUT1 0 0V ANA OUT2 0 0V Diagnostic installed Option Card...

Page 126: ...Problem writing a parameter to the control board EEPROM contact Baldor for service Conv Over Temp Alarm 98 Converter has overheated decrease loading check for proper air flow check for elevated ambien...

Page 127: ...ource Verify selection of correct slot for motor feedback Invalid Res Sel Alarm 71 The feedback source selected is not a resolver board If resolver feedback utilized ensure installed feedback board is...

Page 128: ...or requested feature Over Current Fault 6 Motor current exceeded peak limit Check motor connections and motor load increase acc dec times verify correct motor data settings verify proper tuning Over S...

Page 129: ...rounding and bonding of resolver feedback RTC Alarm Alarm 89 Triggered from RTC Module SCR1 No Fire Alarm 103 Phase loss due to SCR1 L1 upper not firing Verify SCR gate leads properly connected SCR2 N...

Page 130: ...to fire or misfired Verify IGBT is not shorted Verify no debris has fallen into drive Check wiring between drive and motor Verify motor windings are not shorted User 24V Fault 14 User 24V supply out o...

Page 131: ...place line conductors and load conductors in same conduit Use one conduit for 3 phase input wires and another conduit for the motor leads The conduits should be grounded to form a shield to contain t...

Page 132: ...9 14 Troubleshooting MN765...

Page 133: ...D Action ID MSD LSD Table 10 1 Table 10 2 Table 10 1 Table 10 3 A configuration parameter may be disabled turned off by setting bit 23 in its configuration word This is the same as setting the most si...

Page 134: ...A B then True else False For example if P3431 103 Analog Input 1 Reference with Max 100 and P3433 104 Analog Input 2 Reference with Max 100 then Condition 88 would be true so long as P103 P104 or so...

Page 135: ...drive hardware enable is on and there are no errors this condition is True 24 Drive On If the drive is ready and producing PWM to the motor this condition is True 25 Fault If the drive is faulted for...

Page 136: ...eters 78 Parameter Table 1 If parameter table 1 is active then this condition is True 79 Parameter Table 2 If parameter table 2 is active then this condition is True 80 Parameter Table 3 If parameter...

Page 137: ...Workbench Error Deceleration 10 Reserved Workbench Cancel 11 Reserved Workbench Disable 12 Reserved Workbench Forced Abort 13 Reserved Workbench Fast Gear 18 Jog Enable Allows jogging if True else jog...

Page 138: ...torque else it controls speed Default is speed control NOTE For V F torque control is not supported and is ignored 39 Seed E Pot If the condition is true the current speed reference is seeded into the...

Page 139: ...peed 1 P1001 Selected 0 0 0 1 Preset Speed 2 P1002 Selected 0 0 1 0 Preset Speed 3 P1003 Selected 0 0 1 1 Preset Speed 4 P1004 Selected 0 1 0 0 Preset Speed 5 P1005 Selected 0 1 0 1 Preset Speed 6 P10...

Page 140: ...Ref Power 1 2 3 4 5 6 7 J1 Analog Input 2 Analog Input 2 Analog Output 1 Analog Output 2 Enable J2 Digital Output 1 Collector Digital Output 1 Emitter Digital Output 2 Collector Digital Output 2 Emitt...

Page 141: ...3 000 019 Input 8 57 NOR 3 False 0 Fault 19 UserAnalog Return Analog Input 1 Analog Ref Power 1 2 3 4 5 6 7 J1 Analog Input 2 Analog Input 2 Analog Output 1 Analog Output 2 Enable J2 Digital Output 1...

Page 142: ...19 Input 8 57 NOR 3 False 0 Fault 19 UserAnalog Return Analog Input 1 Analog Ref Power 1 2 3 4 5 6 7 J1 Analog Input 2 Analog Input 2 Analog Output 1 Analog Output 2 Enable J2 Digital Output 1 Collect...

Page 143: ...023 Input 7 56 OR 0 False 0 Reset 23 P3410 057 000 000 050 Input 8 57 OR 0 False 0 Start Timer 50 P3411 086 000 000 019 Timer A 86 OR 0 False 0 Fault 19 UserAnalog Return Analog Input 1 Analog Ref Pow...

Page 144: ...ve 12 Hz if input 4 is ON The PID becomes active at less than 12 Hz when input 4 is OFF The Fault action is programmed to trigger after a three second delay following digital input 8 going low Timer A...

Page 145: ...Generator Block Diagram Stage 1 P 3501 3507 Scale Factor Py Px Max Px Py Px Variable A Stage 1 P 3503 3508 Scale Factor Pb Pa Max Pa Pb Variable B Pa Output is 100 Output is 100 Stage 2 P 3502 Math F...

Page 146: ...Table 11 1 3 3505 Operator This parameter provides the mathematical operation to be performed at the third stage of the Composite Reference derivation Refer to Table 11 2 1 3507 3508 These parameters...

Page 147: ...gned motor frequency 14 DRIVE TEMP C Drive Temperature Measured temperature of drive heat sink 15 BUS VOLTAGE V Bus Voltage Measured bus voltage DC bus high fault occurs above 400 820V DC 16 OVERLOAD...

Page 148: ...tor overload left before power down 50 LAST DRIVE OVERLOAD REMAINING Last reading of drive overload left before power down 51 SPEED MEASURED RPM Displays measured speed from encoder or resolver even i...

Page 149: ...o review results on the keypad 84 AUTOTUNE TEST RE Autotune test result Use keypad back forward keys to review results on the keypad 85 CMD TYPE Command Type Operating mode input signal command type 8...

Page 150: ...ounter General purpose timer counter in 10ms clock ticks 201 LOC SPEED REF Hz Local Speed Reference Local speed reference from keypad Reference can be entered in Hz or RPM 202 E POT SPEED REF Hz E Pot...

Page 151: ...tatus Slot 1 option card s run time status 535 OPT2 RUN STATUS Option Card 2 Runtime Status Slot 2 option card s run time status 536 OPT1 ANA1 REF Option Card 1 Analog Input 1 Reference Reference gene...

Page 152: ...P3601 3602 set the actions to be scheduled Action 2 takes priority over action 1 should both be scheduled to trigger within the same second So if action 1 turns on output 1 and action 2 turns off out...

Page 153: ...t 17 Digital Output 1 Off with Reset Performs digital I O with P107 reset 18 Relay Output 1 On with Inc Performs digital I O with P107 increment 19 Relay Output 1 Off with Inc Performs digital IO with...

Page 154: ...Year 00 63 Month 1 12 Day 1 31 Hour Bit 5 Hour Bits 4 0 0 23 Minutes 0 59 Seconds 0 59 RTC Counter and Maximum Count Parameters P107 and P3630 Monitor parameter P107 is a general purpose RTC Counter t...

Page 155: ...ve is scheduled for monthly and yearly service Filters are to be changed on the tenth of every month after lunch starting January 10 2006 In addition once a year on the 10 of July the heating system i...

Page 156: ...nge value Press or to move cursor to Date Time Press ENTER when finished and save the new value See RTC chapter of this manual for additional details Press to go to the next RTC screen Each RTC parame...

Page 157: ...tective Features Vector Trip Missing control power over current over voltage under voltage motor over speed encoder loss over temperature motor or control output shorted or grounded motor overload Sta...

Page 158: ...Automatic tuning to motor with manual override PC Setup Software Mint WorkBench software available using USB 2 0 port for commissioning wizard firmware download parameter viewer scope capture and clon...

Page 159: ...Rate 16 msec Digital Outputs 2 Opto Outputs Rated Voltage 5 to 30VDC Maximum Current 60mA Maximum ON Voltage Drop 2VDC Maximum OFF Leakage Current 0 1A Maximum Output Conditions 31 Conditions see Outp...

Page 160: ...12 1 36 12 1 36 4 0 45 2 0 23 5 0 56 VS1GV43 1B 4B 5B 12 1 36 12 1 36 12 1 36 4 0 45 2 0 23 5 0 56 VS1GV45 1B 4B 5B 12 1 36 12 1 36 12 1 36 4 0 45 2 0 23 5 0 56 VS1GV47 1B 4B 5B 12 1 36 12 1 36 12 1...

Page 161: ...0 68 2 0 23 5 0 56 VS1GV5100 1B 180 20 3 80 9 1 50 5 6 6 0 68 2 0 23 5 0 56 VS1GV5125 1B 180 20 3 80 9 1 50 5 6 6 0 68 2 0 23 5 0 56 VS1GV5150 1T 275 31 1 180 20 3 50 5 6 6 0 68 2 0 23 5 0 56 VS1GV520...

Page 162: ...40 B 28 10 7 5 28 49 42 15 11 42 48 3 VS1GV215 1B 4B 5B 240 B 42 15 11 42 74 54 20 15 54 62 VS1GV220 1B 4B 5B 240 B 54 20 15 54 95 68 25 18 7 68 78 VS1GV225 1B 240 C 68 25 18 7 68 119 80 30 22 4 80 92...

Page 163: ...VS1GV515 1B 4B 5B 600 B 17 15 11 17 30 22 20 15 22 25 3 VS1GV520 1B 4B 5B 600 B 22 20 15 22 39 27 25 18 5 27 31 VS1GV525 1B 4B 5B 600 B 27 25 18 27 47 32 30 22 32 36 8 VS1GV530 1B 600 C 32 30 22 32 56...

Page 164: ...3 3 11 7 5 5 6 11 12 7 VS1GV410 1B 4B 5B 480 AA 11 7 5 5 6 11 19 3 14 10 7 5 14 17 5 VS1GV415 1B 4B 5B 480 B 14 10 7 5 14 24 5 21 15 11 21 24 2 VS1GV420 1B 4B 5B 480 B 21 15 11 21 36 8 27 20 15 27 31...

Page 165: ...VS1GV550 1B 600 C VS1GV560 1B 600 D 52 50 37 52 91 62 60 44 62 71 VS1GV575 1B 600 D 62 60 44 62 109 77 75 56 77 89 VS1GV5100 1B 600 D 77 75 56 77 135 99 100 75 89 114 VS1GV5125 1B 600 D 99 100 75 99 1...

Page 166: ...B 5B 18 6 18 6 18 6 24 14 30 14 28 12 VS1GV43 1B 4B 5B 18 6 18 6 18 6 24 14 30 14 28 12 VS1GV45 1B 4B 5B 18 6 18 6 18 6 24 14 30 14 28 12 VS1GV47 1B 4B 5B 18 6 18 6 18 6 24 14 30 14 28 12 VS1GV410 1B...

Page 167: ...2 VS1GV520 1B 4B 5B 18 6 18 6 18 6 24 14 30 14 28 12 VS1GV525 1B 4B 5B 18 6 18 6 18 6 24 14 30 14 28 12 VS1GV530 1B 8 1 8 1 8 1 24 14 30 14 28 12 VS1GV540 1B 8 1 8 1 8 1 24 14 30 14 28 12 VS1GV550 1B...

Page 168: ...N4X 3 1 115 28 3 Size Dimensions inches mm Weight Outside Mounting Height A Width B Depth C Height A1 Width B1 Width B2 lb kg AA 12 27 311 7 97 202 8 21 208 11 75 298 7 38 187 20 9 1 B 18 00 457 9 10...

Page 169: ...Technical Specifications A 13 MN765 OM2000A11 Size B NEMA 4X Figure A 2 Drive Dimensions and Weights Continued...

Page 170: ...A 14 Technical Specifications MN765 18 75 476 16 05 408 39 75 1010 15 75 400 40 10 41 00 1041 42 81 1087 Size E OM2000A05 Figure A 2 Drive Dimensions and Weights Continued...

Page 171: ...Technical Specifications A 15 MN765 31 78 807 81 81 2078 86 56 2199 23 70 602 24 59 625 13 80 350 4 75 121 OM2000A07 Size F Figure A 2 Drive Dimensions and Weights Continued...

Page 172: ...A 16 Technical Specifications MN765...

Page 173: ...ET SPEED 11 1011 0 MAX Speed RPM 330 PRESET SPEED 12 1012 0 MAX Speed RPM 360 PRESET SPEED 13 1013 0 MAX Speed RPM 390 PRESET SPEED 14 1014 0 MAX Speed RPM 420 PRESET SPEED 15 1015 0 MAX Speed RPM 450...

Page 174: ...0 SPEED INCREMENT 1307 1 to 1800 RPM or 0 01 to 60 Hz 30 INIT LOCAL SPEED 1308 0 Zero 1 Last Speed 2 Set Speed 0 SET SPEED 1309 0 MAX Speed RPM 30 PARAMS TO KEYPAD 1310 0 Off 1 On 0 DOWNLOAD SELECT 1...

Page 175: ...t2 Ana In1 9 Opt2 Ana In2 10 EXB Pulse Foll 1 ANA IN1 TYPE 1403 0 None 1 Potentiometer 1 ANA IN1 INVERT 1404 0 Off 1 On 0 ANA IN1 GAIN 1405 0 0 to 300 0 100 0 ANA IN1 OFFSET 1406 100 0 to 100 0 0 0 AN...

Page 176: ...iguration details 1 Only available or active in Closed Open Vector mode Ignore these parameters for V F mode OUTPUT SETUP DIGITAL OUTPUT 1 1501 0 Drive Run 1 Drive Ready 2 Drive On 3 Drive Stopped 4 J...

Page 177: ...rrent 5 Mag Curr Cmd 6 Load Current 7 Load Curr Cmd 8 Power Factor 9 Ph1 Current 10 Ph2 Current 11 Ph3 Current 12 Motor Voltage 13 VD Demand 14 VQ Demand 15 Bus Voltage 16 Est Abs Torque 17 Est Torque...

Page 178: ...e Ref 33 Power kW 34 Calibrate 3 ANA OUT2 GAIN 1515 0 0 500 0 100 0 CAL ANA OUT 1516 100 0 to 100 0 0 0 AT POS BAND 1517 1 to 4095 0 1551 1562 1551 1562 Used to configure the High Resolution Analog I...

Page 179: ...CURR PROP GAIN 1 4 1633 0 00 150 00 CALC CURR INT GAIN 1 4 1634 0 0 3000 00 Hz 150 00 SPEED PROP GAIN 1 4 1635 0 0 1000 0 5 00 SPEED INT GAIN 1 4 1636 0 00 1000 00 Hz 10 00 SPEED DIFF GAIN 1 4 1637 0...

Page 180: ...FAULT 1706 0 No 1 Yes 0 BROWSER USER ID 1707 ASCII user ID for Ether net Web Browser Option Board if installed baldor BROWSER USER ID 1708 ASCII user ID for Ether net Web Browser Option Board if insta...

Page 181: ...PM 1 LANGUAGE SELECT 2102 0 English 1 Other Spanish German Italian French or Portuguese 0 FACTORY SETTINGS 2103 0 No 1 Yes 0 SECURITY 2105 0 Off 1 Local 2 Network 3 Total 0 ACCESS TIMEOUT 2106 1 0 600...

Page 182: ...Ki RIDE THROUGH 2215 0 to 1000 0000 0 MISCELLA NEOUS AUTO RESTART 2301 0 Manual 1 At Power Up 2 After Fault 3 Both 1 RESTARTS HOUR 2302 0 10 3 RESTART DELAY 2303 0 3600 seconds 3 PWM TECHNIQUE 2304 0...

Page 183: ...Hz 0 00 STABILITY GAIN 2 4 2407 0 000 10 000 0 000 ENCODER COUNTS 3 4 2408 50 20000 PPR 1024 FEEDBACK SOURCE 3 4 2409 0 None 1 Option Slot1 2 Option Slot2 3 Daughter FDBK 3 ENCODER TYPE 3 4 2410 0 Sin...

Page 184: ...C DIFF GAIN 2610 0 0000 9999 9990 0 0000 PROFILE ADJUST 2611 0 Off 1 On 0 PROFILE ADJ BAND 2612 0 0 200 0 50 0 PROC SLEEP BAND 2613 0 0 100 0 0 0 PROC OUT FILTER 2614 0 0 100 0 seconds 0 00 PROC OUT O...

Page 185: ...R1 TUNE 2903 0 No 1 Yes 0 MEASURE Xm ROT 1 2904 0 No 1 Yes 0 MEASURE LEAKAGE 1 2905 0 No 1 Yes 0 CUR LOOP TUNE 1 2906 0 No 1 Yes 0 FLUX CUR TUNE 1 2907 0 No 1 Yes 0 FEEDBACK TEST 1 2908 0 No 1 Yes 0 S...

Page 186: ...PEED CURVE 4 3009 0 FWD Group1 1 REV Group1 2 FWD Group2 3 REV Group2 0 PROFILE TIME 4 3010 0 65535 00 seconds 0 00 SPEED CURVE 5 3011 0 FWD Group1 1 REV Group1 2 FWD Group2 3 REV Group2 0 PROFILE TIM...

Page 187: ...REVs 6 3305 49 999 to 49 999 5 PRESET REVs 7 3306 49 999 to 49 999 6 PRESET REVs 8 3307 49 999 to 49 999 7 PRESET REVs 9 3308 49 999 to 49 999 8 PRESET REVs 10 3309 49 999 to 49 999 9 PRESET REVs 11 3...

Page 188: ...FIG 14 3414 0 to 255 255 255 255 000 128 000 000 PLC CONFIG 15 3415 0 to 255 255 255 255 000 128 000 000 PLC CONFIG 16 3416 0 to 255 255 255 255 000 128 000 000 PLC CONFIG 17 3417 0 to 255 255 255 255...

Page 189: ...olute Value 3 Invert 4 Square 5 Square Root 6 Sine 7 Cosine 8 Ramp Generator 9 Freq Generator 0 PARAM B NUMBER 3503 00000 to 10000 0 PARAM B FUNCTION 3504 0 Zero 1 Identity 2 Absolute Value 3 Invert 4...

Page 190: ...r 2 Change Filter 3 Apply Oil Lube 4 Service Motor 5 Service Drive 6 Service Coolant 7 Service Heating 8 RTC Alarm 0 RTC MESSAGE 2 3604 0 ACT1 QUALIFIER 3605 0 Once 1 Second 2 Minute 3 Hourly 4 Daily...

Page 191: ...ibility of the system integrator to ensure that the entire system complies with all relative directives at the time of installing into service Motors and controls are used as components of a system pe...

Page 192: ...reater than 0 15m using the recommended AC supply filter and having met all cable requirements Note Radiated magnetic and electric fields inside the cubicle will be high and components installed insid...

Page 193: ...een clamps on both sides Exception Analog Command Signal Note EMC compliance testing was conducted on representative drives of each frame size using Schaffner FN3258 and FN351 series filters 4 GROUNDI...

Page 194: ...nnected to the screen rails or clamps The screen rails or clamps should be conductive clamps fastened to the cabinet 2 D The cable to the regeneration resistor must be shielded The shield must be conn...

Page 195: ...uous Rated Watts 600 1200 2400 4800 6400 9600 14200 230 1 7 5 20 RGA620 RGA1220 RGA2420 10 20 6 RGA1206 RGA2406 RGA4806 25 40 4 RGA1204 RGA2404 RGA4804 50 60 2 RGA4802 RGA6402 RGA9602 RGA14202 460 1 3...

Page 196: ...it Both the 0 10V and 4 20mA inputs may be inverted to 10 0V and 20 4mA Two outputs each with 10VDC 0 10VDC or 4 20mA with inverting capability These are in addition to the two analog outputs on the m...

Page 197: ...e cables manufactured by Baldor Cables purchased from other sources may not be properly wired and may damage the control or keypad and void the warranty Table D 3 Keypad Extension Cable Selection Cata...

Page 198: ...t thickness 14 gauge minimum 2 Place the template on the mounting surface or mark the holes as shown on the template ensure template is not distorted due to reproduction 3 Accurately center punch the...

Page 199: ...E 1 MN765 Appendix E Remote Keypad Mounting Template E 1 Remote Keypad Mounting Template Figure E 1 Note Template may be distorted due to reproduction 2 81 1 38 Knockout Drill 27 Hole 3 Places 1 89 3...

Page 200: ...E 2 Remote Keypad Mounting Template MN765...

Page 201: ...Remote Keypad Mounting Template E 3 MN765...

Page 202: ...E 4 Remote Keypad Mounting Template MN765...

Page 203: ...56 2 964 3210 CHINA 160 Song SHENG road Songjiang INDUSTRY ZONE Shanghai 201613 China PHONE 86 21 5760 5335 Fax 86 21 5760 5336 GERMANY Hermann Heinrich Gossen STRASSE 3 K ln D 50858 Germany Phone 49...

Page 204: ...46 4711 Fax 1 479 648 5792 International Fax 1 479 648 5895 Baldor Dodge 6040 Ponders Court Greenville SC 29615 4617 U S A Ph 1 864 297 4800 Fax 1 864 281 2433 www baldor com Baldor Electric Company M...

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