Atom Medical Corporation V-2200 Service Manual And Replacement Parts Download Page 70

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7-2. Flow of Parts Replacement

①

Identify the parts requiring periodical replacement or causing trouble.

(inspection before use, three-month inspection, parts requiring periodical replacement, and

troubleshooting)

②

Disassemble the unit step by step as instructed in the disassembling procedure.

③

Adjust and check according to the appropriate procedure and complete the replacement of the parts.

(1)

(5)

(8)

(7)

(6)

(3)

(2)

(1)

Division

(2)

Section

(3)

Serial No. of the applicable product

(4)

Descriptions

(5)

Tools and jigs to be used

(6)

Forms and positions of the parts to be

disassembled and numbers assigned to them

(7)

Names of the parts corresponding to the numbers

assigned above in (6)

(8)

Procedure of disassembling or assembling

(9)

Tools and jigs to be used by number See (5).

(9)

(4)

Summary of Contents for V-2200

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Page 3: ...use of Trouble 44 6 1 Parts Arrangement Plan 44 6 2 Description of Functions Description of Components 45 6 3 Description of Functions Maintenance Screen 49 6 4 Description of Functions Setting the Pu...

Page 4: ......

Page 5: ...s 1 3 Symbols to give instructions for action Symbol Title and Indication General instruction Indicates unspecified general action on the part of the user Connect a ground wire Instructs the user to c...

Page 6: ...bol indicates the name and the address shown adjacent to the symbol is of the manufacturer WEEE symbol In the EC area an electrical and electronic product falling in one of the categories specified by...

Page 7: ...the switch to select either C or F as the unit of the temperature to be displayed Setting Indicates a set value Humidity Indicates a function related to humidity Humidity Sensor Indicates a function...

Page 8: ...se rate has risen above the high limit Decreased pulse rate Indicates that pulse rate has dropped below the low limit Pulse oxisensor Indicates a function related to a sensor for pulse oximeter Weight...

Page 9: ...Only qualified personnel authorized by Atom or a service representative properly trained in the handling of the unit should inspect repair change the settings of or disassemble and assemble the unit D...

Page 10: ...stem should not be used adjacent to or stacked with other equipment If adjacent or stacked use is necessary observe the unit or the system to verify normal operation in the configuration in which it w...

Page 11: ...t should be handled improperly contrary to Atom s instructions or if unauthorized parts should be used in repairing the unit It should be noted that any responsibility arising from inspecting repairin...

Page 12: ...dition An alarm lamp is included in the display control panel No Name No Name Front admittance panel operating knob Elevating pedal Caster Front admittance panel Sensor module Snap open access port Ir...

Page 13: ...n controller 32 Mattress platform 33 Weight monitor assembly 23 Power switch 34 X ray cassette tray 24 Weight monitor connector 35 Top board packing 25 Display output connector for right side 36 Top b...

Page 14: ...12 4 2 Display Control Panel...

Page 15: ...incubator skin temperature SpO2 pulse rate and weight of the infant etc on the Numerical value screen Trend 1 screen and Trend 2 screen Name Alarm Indicator Flashes or illuminates when an alarm condit...

Page 16: ...the start screen will appear on the display It is then replaced by the numerical value screen Three different screens are available by pressing the screen changeover switch the numerical value screen...

Page 17: ...consists of three areas the numerical value area the message area and the time area Numerical value area This area displays all the numerical data including the selected temperature the incubator air...

Page 18: ...urement section of the weight monitor is not connected OFF is normally displayed Messages etc will appear when an operation or an alarm occurs Time area This area displays the current time and the ala...

Page 19: ...rea This area displays the incubator air temperature the skin temperature 1 and the skin temperature 2 graphically However the skin temperature 1 and the skin temperature 2 will not be displayed if th...

Page 20: ...However no graph will be displayed if the probe is not connected or the main body is not provided with a pulse oximeter See 7 3 Graphical Display of the Pulse Oximeter Weight graph area This area disp...

Page 21: ...Brightness of the display of the unit is adjustable in four levels from any of the three screens the numerical value screen the trend 1 screen and the trend 2 screen 1 Every time the switch is presse...

Page 22: ...inadvertently before it is inspected and repaired properly or before the settings are changed for normal operation Such measures include indicating on the unit that it is under inspection repair and k...

Page 23: ...Filter Is the filter clean Packings and Covers Are the following packings and covers attached properly and intact without any deterioration or damage tube introduction slit assembly packing snap open...

Page 24: ...e water inside have cooled down sufficiently to avoid scalding yourself The humidity chamber is so heavy that you should hold it with both your hands Checking the power on procedure Check 1 Does a num...

Page 25: ...the numerical value on the selected temperature display change when the setting switch or is pressed 7 Set the relative humidity to 90 RH Check 2 Does the numerical value on the selected relative hum...

Page 26: ...position 15 Attach the power cord Weight Monitor 16 Connect the weight monitor cord to the weight monitor input on the right side of the main body 17 Turn the power switch on to activate the unit Che...

Page 27: ...out the 21 calibration procedure 11 Set the oxygen concentration to 40 O2 Check 1 Does the numerical value on the oxygen concentration display stabilize at 40 2 O2 After checking switch off the oxyge...

Page 28: ...oes the weight monitor begin to deduct the tare and then does it enter the continuous measurement mode 4 Make sure that 0g appears on the weight display and then put the weight in the center of the ma...

Page 29: ...l end and the weight monitor will proceed to the 5kg calibration mode If it doesn t see the step 6 below 4 The message CALIBRATING TO 5kg will appear in the message area Then put the 5kg reference wei...

Page 30: ...alibration procedure again If the message OUTSIDE 5kg CALIBRATION RANGE appears Press the Zero switch and make sure that nothing but the 5kg weight is placed on the mattress platform and that no cable...

Page 31: ...n to 40 1 The oxygen concentration in the incubator should rise to 65 or higher 2 It should be possible to carry out 21 calibration accurately and the displayed oxygen concentration should be stable a...

Page 32: ...age dose and instructions for use specified in its accompanying document Never use an undiluted disinfectant It may damage the unit Some disinfectants may cause the unit to get discolored or deteriora...

Page 33: ...ng Remove the rubber packing from the front admittance panel Immerse and clean it in a disinfectant solution Tube Introduction Slit Assembly Remove the packing from the tube introduction slit assembly...

Page 34: ...nfectant detergent solution Display the surface of the liquid crystal panel Wipe the display lightly with a dry cloth Use a specified disinfectant detergent solution when necessary The surface of the...

Page 35: ...platform first If the hood is raised or lowered with the mattress platform tilted or raised it will hit the mattress platform and be damaged When you raise the hood be very careful not to let it hit...

Page 36: ...etal parts will be rusted and eroded leading to malfunction Fan Cover Remove the fan cover and the air in take cover Immerse and clean them in a disinfectant solution Fan Pull up and remove the fan Im...

Page 37: ...the skin temperature probe with alcohol or the material will harden Mattress Remove the mattress before placing a new infant in the incubator Disinfect it by immersing the entire mattress in a disinf...

Page 38: ...ap from the humidity chamber Immerse and clean them in a disinfectant solution Never immerse the humidity chamber in a disinfectant solution The humidity chamber contains electric parts Never immerse...

Page 39: ...rculation control due to clogging Circulating Fan Motor 3 years Decreased air circulation Fan 3 years Decreased air circulation Hook Slider 2 years Defective locking Humidity Chamber 3 years Defective...

Page 40: ...ing care not to let the dirt fly about 3 Discard the dirty filter Take a soft cloth slightly dampened with a disinfectant solution and wipe clean the filter cover and the section to which the filter i...

Page 41: ...y way If it should touch the skin or clothes wash it away with copious amounts of water If it should get in the eye flush the eye with copious amounts of water and consult a physician immediately Disp...

Page 42: ...gen sensor and attach the oxygen sensor holder to it 5 Connect the connector to the new oxygen sensor place the new oxygen sensor in the sensor module and turn it clockwise to attach it as before Atta...

Page 43: ...re the following packings and covers attached properly and intact without any deterioration or damage tube introduction slit assembly packing snap open access port packing front admittance panel packi...

Page 44: ...s OK NG 6 Sensor Module Section 1 Does a skin temperature probe alarm appear 2 Does the system failure alarm indicator come on in less than 10 seconds OK NG 7 Power Failure Alarm Function 1 Does the p...

Page 45: ...stable at 90 5 OK NG 4 Oxygen Concentration Control 1 Does the oxygen concentration rise to 65 or higher at 10L min 2 Can 21 calibration be performed accurately and is the displayed oxygen concentrati...

Page 46: ...44 6 How to Identify the Cause of Trouble 6 1 Parts Arrangement Plan For the details of parts arrangement and the shapes of parts see 10 Parts List...

Page 47: ...pulse rate data from the SpO2 module detection of switches output of display data decision on whether to give an alarm memorization of settings Control of alarm silence detection of switches output o...

Page 48: ...rotection circuit when the heater HE4 is extraordinarily hot Temperature sensor TH1 Detection of water temperature in the humidity chamber Water level sensor TH4 TH5 Detection of the water level in th...

Page 49: ...isplay section Power Switch SW1 Supply shutdown of main power Power Switch SW2 Detection of ON OFF of the power switch decision on whether the power supply is cut off Breaker CB1 CB2 Protection circui...

Page 50: ...play Display of the condition of the unit Backlight Power Supply Board Power source for turning on the lamp of the display External Alarm Lamp Board Turning on of the alarm lamp in an alarm condition...

Page 51: ...switch on the rear of the display turn the incubator on The start screen will appear first and then the parts replacement record screen will be displayed 2 How to change over to the Past Data Screen...

Page 52: ...time the brightness switch is pressed the cursor will move from one item to another in the order of Three month inspection Periodical inspection Filter Primary battery for Display Three month Inspecti...

Page 53: ...press the Screen changeover switch and the display will return to the past data 1 screen 2 Past data 1 screen The upper part of the left portion of the screen shows a temperature incubator air tempera...

Page 54: ...The time shown at the bottom right of the screen corresponds to the 0 on the horizontal axis on each page 4 Graphic display on the past data screen Each graph can show seven pages of data 70 minutes d...

Page 55: ...icate a communication failure of the weight monitor purple Marker to indicate a high temperature alarm in manual control MC MCO blue in servo control SC SCO red Marker to indicate a deviation alarm in...

Page 56: ...FF light blue Marker to indicate a deviation alarm in manual control MC MCO green in servo control SC SCO white Marker to indicate a skin temperature probe alarm in manual control MC MCO light blue in...

Page 57: ...imit selector switch Every time the switch is pressed the two messages SELECTION OF AVERAGING TIME and SELECTION OF SYCHRONOUS SOUND ON OR OFF will appear alternately 2 Selecting the averaging time As...

Page 58: ...re from rising Such a situation can occur when the servo control mode is used for an infant whose body temperature is hard to rise or when a device which can cause the incubator air temperature to ris...

Page 59: ...0 0 C in the override mode At this time the alarm lamp on the display control panel will flash In the Servo Control mode a similar message will appear the relevant numerical value will flash and an au...

Page 60: ...temperature sensor covered with diapers etc If no trouble is found with the above items the incubator should be regarded as out of order Alarm reset Press the alarm silence reset switch and the alarm...

Page 61: ...ccur to the high temperature sensor or the incubator air temperature sensor the system failure alarm indicator will illuminate and the alarm lamps will flash on the display control panel At the same t...

Page 62: ...ssage will appear and an audible alarm will sound At this time the alarm lamp on the display control panel will flash and the relevant numerical display will go blank At the same time power supply to...

Page 63: ...the lower limit alarm will appear Action to take Check that the patient s respiratory condition has not deteriorated Alarm reset The audible alarm can be silenced for two minutes The alarm will stop...

Page 64: ...bator deviates from the selected oxygen concentration by 3 or more an oxygen concentration alarm message will appear and an audible alarm pip pip peep pip pip will sound At this time the alarm lamp on...

Page 65: ...er the screen Action to take Put back the sensor module to its former position Alarm reset The alarm will be reset automatically if the sensor module is put back to its former position 6 6 15 Low Wate...

Page 66: ...he board for a weight monitor is built in Action to take Apply power again If this alarm still occurs the weight monitor should be regarded as out of order Stop using the weight monitor Alarm reset Th...

Page 67: ...e on it may not come on depending on the condition and an audible alarm will sound At the same time power supply to the heater will be shut off Action to take Turn power off and check the connection o...

Page 68: ...g Disassembling Hood slope type DA Allen wrench 4mm Assembling Disassembling Main body Allen wrench 5mm Assembling Disassembling HL stand Allen wrench 8mm Assembling Disassembling HL stand Socket wren...

Page 69: ...Name Remarks items to be used V 2100G Simulator Adjustment Main board Inspection Alarm Standard weight 1kg 3kg and 5kg Inspection Weight monitor When you need to obtain any of the above jigs contact y...

Page 70: ...ling procedure Adjust and check according to the appropriate procedure and complete the replacement of the parts 1 5 8 7 6 3 2 1 Division 2 Section 3 Serial No of the applicable product 4 Descriptions...

Page 71: ...ght side Removing the front admittance panel front Removing the front admittance panel rear Disassembling the front admittance panel front and rear Disassembling the inner wall front and rear Top boar...

Page 72: ...ription Details Disassembling the HL stand Removing the inner case the table the outer case the hook and the catch lock Removing the power box Removing the micro switch assembly Removing the actuator...

Page 73: ...nnectors at both ends of from and 2 Adjust spacer LL 1 3 Pole arm holder 1 2 Remove and then from 1 4 Hexagon socket flat head cap screw M6 20 4 3 Remove from and then and from the hole of Remove and...

Page 74: ...Remarks 1 Main body case 2200 1 1 Open the humidity chamber cover of and remove 2 Top board 12 tilting 1 2 Open the hood and remove which is placed on 3 Hood slope type DA 1 3 Remove from Remove the c...

Page 75: ...on Disassembling the main body Serial No Section Disassembling the main body Descriptions Removing the rear cover the caps and the power cord Tools and jigs to be used 1 Phillips screwdriver Allen Wre...

Page 76: ...Guard cap right 2 2 Remove and from 4 Oxygen hose holder 1 3 Remove and and then from Remove with the supplied Allen wrench 4mm 5 Set cap washer 1 6 Hexagon socket flat head cap screw M6 20 1 4 7 Rea...

Page 77: ...isconnecting their connectors from Note Refer to the wiring diagram for connections 1 2 Mai board box 1 3 Relay box cover 1 2 Remove and then from Remove which fix to 1 4 Push rivet 2 3 Disconnect the...

Page 78: ...and from 4 Pan head P tight M3 12 2 4 Disconnect the connectors of and the JJ4 Assy of Note Refer to the wiring diagram for connections 5 Guard seal 4 6 Boiler bushing 1 5 Remove and then from 1 7 Bo...

Page 79: ...ty No Disassembling procedure Remarks 1 Main body case 2200 1 1 Remove 1 2 Filter case 1 2 Remove from the joints of and the oxygen supply valve of 3 Oxygen controller oxygen supply port 1 3 Remove an...

Page 80: ...78 Division Disassembling the sub parts Serial No Section Hood Descriptions Disassembling the left side Tools and jigs to be used 1 Phillips screwdriver...

Page 81: ...tight M3 16 4 4 Remove and from 5 Iris access port 1 5 Remove and then and from 1 6 Iris access port packing 1 6 7 Rotating frame 1 7 8 Tube introduction slit assembly packing 4 8 9 Sensor packing 1...

Page 82: ...1 Remove from 2 Lock holder block right 1 2 Remove and then from 1 3 Lock holder block left 1 3 Remove and from 4 Pan head P tight M3 16 4 4 Remove from 1 5 Torsion coil spring 1 5 Remove and then and...

Page 83: ...No Part name Qty No Disassembling procedure Remarks 1 Hood rear cover T 1 1 Remove and from 2 Front admittance panel rear 1 2 Remove from Remove and and then from 2 1 3 Set up washer 4 4 Flat head P...

Page 84: ...No Part name Qty No Disassembling procedure Remarks 1 Hood front cover T 1 1 Remove and from 2 Front admittance panel front 1 2 Remove from Remove and and then from 2 1 3 Set up washer 4 4 Flat head P...

Page 85: ...83 Division Disassembling the sub parts Serial No Section Hood Descriptions Remove the front admittance panel front and rear Tools and jigs to be used 1 Allen wrench 2mm 2 Phillips screwdriver or...

Page 86: ...ve and then from or 2 5 Plastic flat washer 6 5 18 4 4 Remove from or 2 6 Front admittance panel lock knob 4 5 Remove and from 7 Torsion coil spring 4 6 Remove and and then and from or 1 8 Snap open a...

Page 87: ...ed 1 Phillips screwdriver No Part name Qty No Disassembling procedure Remarks 1 Inner wall front 1 Note Follow the same steps for and 2 Inner wall rear 1 1 Remove and then from or 1 3 Wall clip left 2...

Page 88: ...ype retaining ring tool No Part name Qty No Disassembling procedure Remarks 1 Top board 1 1 Remove and then and from 2 Tilting mechanism right 12 1 2 Remove from 3 Tilting mechanism left 12 1 3 Remove...

Page 89: ...s to be used 1 Phillips screwdriver No Part name Qty No Disassembling procedure Remarks 1 Weight monitor tray 1 1 Remove from Remove from 2 P tight M4 14 4 2 Remove from 3 Spacer 4 3 Remove and and re...

Page 90: ...tress platform Descriptions Disassembling the mattress platform Tools and jigs to be used No Part name Qty No Disassembling procedure Remarks 1 Mattress platform 1 1 Remove from 2 Mattress 1 2 Remove...

Page 91: ...Tools and jigs to be used 1 Phillips screwdriver No Part name Qty No Disassembling procedure Remarks 1 Main body case 1 1 Remove and then the hose of from 2 Chamber label 1 2 Peel off from 3 Oxygen s...

Page 92: ...ecting the panel Tools and jigs to be used No Part name Qty No Disassembling procedure Remarks 1 Front panel T 1 1 Remove and from the holes of Remove from 2 Front door T 1 3 Bearing 2 2 Remove from t...

Page 93: ...Phillips screwdriver 2 E type retaining ring tool No Part name Qty No Disassembling procedure Remarks 1 Conditioning chamber 1 1 Remove and then from 1 2 Revolution detection board 1 2 Remove and then...

Page 94: ...ns Disassembling the humidity chamber the boiler cap and the cartridge tank Tools and jigs to be used No Part name Qty No Disassembling procedure Remarks 1 Humidity chamber 1 1 Remove and from and the...

Page 95: ...e Refer to the Board box section as well 2 Display relay board 1 1 Disconnect the connectors of the cables of Note Refer to the wiring diagram for connections 3 Scales relay board 1 4 W sems M3 6 2 2...

Page 96: ...94 Division Disassembling the sub parts Serial No Section Power unit Descriptions Disassembling the power box Tools and jigs to be used 1 Monkey wrench 2 Thread locker blue 3 Phillips screwdriver...

Page 97: ...move 2 pieces and then and from 3 6 JJ6 1 4 Remove and then from 3 7 Power transformer 1 5 Remove 6 pieces and then 3 pieces from 3 8 JJ2 1 6 Remove 1 pieces and then from 3 9 JJ4 1 7 Remove and then...

Page 98: ...from the connector JK1 on and pull out from the hole of 3 Weight monitor board box cover 1 4 T1 1 3 Remove and and then from Pull out and which are connected to from the hole of 1 5 Weight relay cable...

Page 99: ...crew M4 8 4 1 Remove and then from 1 2 LCD cover 1 2 Remove and then disconnect the connectors of from J6 and J8 on the board Remove from 1 3 Backlight 1 4 Display cover 1 3 Disconnect the connectors...

Page 100: ...ing the membrane switch Tools and jigs to be used No Part name Qty No Disassembling procedure Remarks 1 Membrane switch 1 1 Peel off from the groove of 2 Panel sheet 1 2 Peel off from the groove of At...

Page 101: ...procedure Remarks 1 Relay box 2200 1 1 Remove 2 pieces and then from Remove each wore of Note Refer to the wiring diagram for connections 2 Main board 1 3 Push rivet 8 2 Remove and then from 4 Sems M3...

Page 102: ...embling procedure Remarks 1 SpO2 board mounting plate 2200 1 1 Disconnect from the connector JB4 on 1 2 Board accessory 4 2 Disconnect from the connector JB1 on 1 3 Board accessory 3 3 Remove from 4 B...

Page 103: ...sembling the HL stand Serial No Section Removing the inner case the table the outer case the hook and the catch lock Descriptions Tools and jigs to be used 1 Phillips screwdriver 2 Allen wrench 8mm 3...

Page 104: ...ching the connector of 4 Table W 1 4 Remove and and then from the actuator 2 3 5 Hexagon socket head cap screw M10 35 4 5 Remove from 6 Washer M10 8 6 Remove and then from Pull out the power cable fro...

Page 105: ...lips screwdriver No Part name Qty No Disassembling procedure Remarks 1 Base W 1 1 Remove which bundles the cable 2 Power box 1 2 From the control box of disconnect the cable coming from the actuator o...

Page 106: ...procedure Remarks 1 Base W 1 1 Remove and which bundle the cables of 2 Micro switch mounting plate 2 2 Disconnect the terminal of which is connected to Note Refer to the wiring diagram for connections...

Page 107: ...wrench 16mm No Part name Qty No Disassembling procedure Remarks 1 Base W 1 1 Remove and and then from 1 2 2 Electric actuator 1 2 Remove which bundles the cables coming out of the electric actuator 3...

Page 108: ...h 5mm No Part name Qty No Disassembling procedure Remarks 1 Base W 1 1 Remove from 3 2 Caster 125 2 2 Remove and and then and 4 3 Caster 125 with a stopper 2 3 Remove from and then from 4 Pedal 2 4 Re...

Page 109: ...ply valve Front panel Assembling the panel Conditioning chamber Attaching the motor the board the fan and the heater Humidity chamber Assembling the humidity chamber the boiler cap and the cartridge t...

Page 110: ...ection Descriptions Assembling the HL stand Attaching the casters and the pedal Attaching the actuator Attaching the micro switch assembly Attaching the power box Attaching the inner case the table th...

Page 111: ...s screwdriver No Part name Qty No Assembling procedure Remarks 1 Inner wall front 2200 1 Note Follow the same steps for and 2 Inner wall rear 2200 1 1 Insert and into the holes of or and fix them with...

Page 112: ...110 Division Assembling the sub parts Serial No Section Hood Descriptions Assembling the front admittance panel front and rear Tools and jigs to be used 1 Allen wrench 2mm 2 Phillips screwdriver or...

Page 113: ...in inserting into either above or below Note Insert into below for the right side in the figure and into above for the left side in the figure 6 Front admittance panel lock knob 4 7 Torsion coil sprin...

Page 114: ...bling procedure Remarks 1 Hood front cover T 1 1 Align with the holes of and fix it with and 1 2 Front admittance panel front 1 2 Align with the holes of and attach and After attaching them fix to wit...

Page 115: ...bling procedure Remarks 1 Hood front cover T 1 1 Align with the holes of and fix it with and 1 2 Front admittance panel rear 1 2 Align with the holes of and attach and After attaching them fix to with...

Page 116: ...and to with 1 2 Lock holder block right 1 2 Attach to 1 3 Lock holder block left 1 3 Fit in inserting into either above or below 4 Pan head P tight M3 16 4 4 Fix to with 1 5 Torsion coil spring 1 5 F...

Page 117: ...115 Division Assembling the sub parts Serial No Section Hood Descriptions Assembling the left side Tools and jigs to be used 1 Phillips screwdriver...

Page 118: ...to with and 1 5 Iris access port 1 5 Put between and upper side and fix them with including the fixed 1 6 Iris access port packing 1 7 Rotating frame 1 6 8 Tube introduction slit assembly packing 4 7...

Page 119: ...e used 1 E type retaining ring tool No Part name Qty No Assembling procedure Remarks 1 Top board 1 1 Fix and to with 1 2 Tilting mechanism right 12 1 2 Fit to 3 Tilting mechanism left 12 1 3 Fix and t...

Page 120: ...used 1 Phillips screwdriver No Part name Qty No Assembling procedure Remarks 1 Weight monitor tray 1 1 Put on aligning the mounting holes and fix them with and 1 2 P tight M4 14 4 3 Spacer 4 2 Put on...

Page 121: ...n Mattress platform Descriptions Assembling the mattress platform Tools and jigs to be used No Part name Qty No Assembling procedure Remarks 1 Mattress platform 1 1 Insert into 2 Mattress 1 2 Put on 3...

Page 122: ...lve Tools and jigs to be used 1 Phillips screwdriver No Part name Qty No Assembling procedure Remarks 1 Main body case 2200 1 1 Fix to with and 1 2 Chamber label 1 2 Affix to 3 Oxygen supply valve 1 3...

Page 123: ...Tools and jigs to be used 1 Phillips screwdriver No Part name Qty No Assembling procedure Remarks 1 Front panel T 1 1 Fit in the groove of and fix it 2 Front door T 1 2 Fit in Fit in the holes of and...

Page 124: ...onditioning chamber 1 1 Peel off the release paper from the back side of and affix to Fix onto it with must be positioned as specified exactly as shown in the figure 1 2 Revolution detection board 1 3...

Page 125: ...criptions Attaching the humidity chamber the boiler cap and the cartridge tank Tools and jigs to be used No Part name Qty No Assembling procedure Remarks 1 Humidity chamber 1 1 Attach to 2 Boiler cap...

Page 126: ...124 Division Assembling the sub parts Serial No Section Power unit Descriptions Assembling the power box Tools and jigs to be used 1 Monkey wrench 2 Thread lock blue 3 Phillips screwdriver...

Page 127: ...so that the terminals small of face to the front in the figure 3 8 JJ2 1 9 JJ4 1 10 SSR 3 6 Fix to with Note Fix temporally Remove it when assembling the main body to adjust the revolution of the moto...

Page 128: ...ard box section as well 2 Display relay board 1 1 Put each cable of through the hole of the power box and fit the protrusion of in the groove of the power box Fix to the power box with 1 3 Scales rela...

Page 129: ...JK7 on Connect to the connector JK9 on Note Refer to the wiring diagram for connections 2 Weight monitor control board 1 3 Weight monitor board box cover 1 4 T1 1 5 Weight relay cable 1 2 Put and whi...

Page 130: ...the membrane switch Tools and jigs to be used No Part name Qty No Assembling procedure Remarks 1 Membrane switch 1 1 Affix properly to the groove of At this time insert the belts of into the slit in...

Page 131: ...witch on straight into the connectors J13 and J14 on the board and fix it by sliding the connectors Note Do not twist or bend the belts 2 LCD cover 1 3 Backlight 1 4 Display cover 1 2 Connect the conn...

Page 132: ...2200 1 1 Fit 4 pieces and 3 pieces in Note and must be positioned as specified Fit the smaller heads in 2 Board accessory 4 3 Board accessory 3 4 Board accessory 3 2 Fit in and attach to them 5 SpO2 m...

Page 133: ...nd then push into the holes 2 Main board 1 3 Push rivet 8 2 Align the mounting holes of with those of and fix and with 1 4 Sems M3 8 1 5 SpO2 board mounting plate 1 The following is the assembling pro...

Page 134: ...case 2200 1 1 Fix to with the screws of Check that the electrostatic filter has been attached when fixing 2 Filter case 1 3 Oxygen controller oxygen supply port 1 2 Fit in Fix to with 1 4 Small truss...

Page 135: ...sy of Note Refer to the wiring diagram for connections 3 Gate guard 1 4 Pan head P tight M3 12 2 3 Connect theconnectors of the main body cable 2 Assy of and thepower transformerAssy of Note Refer to...

Page 136: ...er to the wiring diagram for connections 2 Main board box 1 3 Relay box cover 1 2 Connect the connector and the ground wire of the power unit of Note Refer to the wiring diagram for connections 1 4 Pu...

Page 137: ...135 Division Assembling the main body Serial No Section Attaching the rear cover the caps and the power cord Descriptions Tools and jigs to be used 1 Phillips screwdriver 2 Allen wrench 1 5mm...

Page 138: ...Guard cap left 2 3 Guard cap right 2 2 Attach and to 4 Oxygen hose holder 1 3 Fix and to with and 2 5 Set cap washer 1 4 6 Hexagon socket flat head cap screw M6 20 1 5 7 Rear cover small 1 6 8 Rear c...

Page 139: ...ling procedure Remarks 1 Main body case 2200 1 1 Put and on 2 Top board 12 tilting 1 2 Put on by fitting in the hinges of right and left 3 Hood 1 3 Attach to Connect the cables of to J1 and J2 on the...

Page 140: ...Fix with the supplied tool consists of a washer and a cap 2 Adjust spacer LL 1 3 Pole arm holder 1 2 Insert and into the hole of attach to and to and then fix Note is used depending on the installati...

Page 141: ...nd insert into the hole Note When inserting fit also as specified in the figure 2 3 Caster 125 with a stopper 2 4 Pedal 2 3 Attach to as specified in the figure 3 5 Switch plate 2 4 Put over the two p...

Page 142: ...osition the cable side of as shown in the figure and align the holes of with those of 4 places Fix the actuator with and 1 2 3 Hexagon socket head cap screw M10 35 4 4 Spring washer M10 4 3 Bundle the...

Page 143: ...itch mounting plate 2 2 Fix to with 1 3 Micro switch 4 3 Affix and to the places shown in the figure 4 Sems M3 15 8 4 Connect the terminal of to and install wiring Note Refer to the wiring diagram for...

Page 144: ...rewdriver No Part name Qty No Assembling procedure Remarks 1 Base W 1 1 Put on and fix it with 1 2 Power box 1 2 Connect the cable from the actuator of and the foot switch cable to the control box of...

Page 145: ...mbling the HL stand Serial No Section Attaching the inner case the table the outer case the hook and the catch lock Descriptions Tools and jigs to be used 1 Phillips screwdriver 2 Allen wrench 8mm 3 S...

Page 146: ...to the cable coming from the power box 5 Hexagon socket head cap screw M10 35 4 4 Put on the actuator 6 Washer M10 8 5 Align the holes of the actuator to those of 4 places Fix the actuator and with a...

Page 147: ...in board Adjusting the main board Setting the dip switch DC motor power supply board Adjusting the revolution of the fan Display control panel Setting the clock Monitor relay board Resetting the opera...

Page 148: ...the main body and get the main board ready for adjustment Connect the V 2100G Simulator hereinafter referred to as Simulator to the incubator Turn the incubator power switch on 2 Checking the supply...

Page 149: ...temperature Connect the digital multimeter to the following test pins TPs and adjust the voltage Vdc TP3 GND TP1 Adjust VR1 for 1 000 0 001V 4 Checking the incubator air temperature display Set the ro...

Page 150: ...o show 37 9 Connect the digital multimeter to the following test pins TPs and adjust the voltage Vdc TP24 GND TP8 Adjust VR4 for 0 5V or lower Adjustment 2 Adjust the Simulator for the incubator air t...

Page 151: ...o show 39 9 Connect the digital multimeter to the following test pins TPs and adjust the voltage Vdc TP24 GND TP9 Adjust VR5 for 0 5V or lower Adjustment 2 Adjust the Simulator for the incubator air t...

Page 152: ...temperature Connect the digital multimeter to the following test pins TPs and adjust the voltage Vdc TP18 GND TP19 Adjust VR8 for 1 000 0 001V 8 Checking the skin temperature display Set the rotary sw...

Page 153: ...n Setting the dip switch of the main board Tools and jigs to be used 1 Flat head screwdriver small No Adjustment procedure Remarks 1 Preparation Pull the relay box out of the main body and get the mai...

Page 154: ...3 4 5 6 7 8 Factory default setting deviation alarm high temperature alarm skin temperature probe alarm fan alarm system failure alar and humidity sensor alarm Tone ON high OFF low Volume ON small OF...

Page 155: ...n whether the incubator is equipped with the oxygen control function or not 4 Adjust the dip switch SW4 to the left side SW 2 1 2 3 4 If the incubator is equiopped with the oxygen control function ON...

Page 156: ...nction OFF the incubator is not equipped with the oxygen control function SW2 2 ON the incubator is equipped with the SpO2 function OFF the incubator is not equipped with the SpO2 function SW3 1 The a...

Page 157: ...ard With the casing placed on affix the reflector seal supplied with the non contact type tachometer to the fan Remove the incubator panel and get the DC motor power supply board ready for adjustment...

Page 158: ...e set is flashing Each time the Screen Changeover switch is pressed the flashing figure can be changed and each time the Brightness Control switch is pressed the cursor moves from one item to another...

Page 159: ...the relay box and remove the top cover of the relay box Locate SW1 on the monitor relay board 2 Resetting the operating time Turn the power switch on Press SW1 on the monitor relay board for more tha...

Page 160: ...of the operating time parts replacement screen While pressing the M1 switch on the rear of the display with a pointed tool turn the power switch on Check that the parts replacement screen appears foll...

Page 161: ...the display and expose the main board Then turn the dip switches SW4 1 and SW4 2 ON SW4 1 To clear the past data SW4 2 To clear the parts replacement records 2 Reassemble the display and connect it to...

Page 162: ...erences to the oxygen controller and the weight monitor If your incubator is not equipped with those functions skip over these references Display control panel Alarms Oxygen monitor Humidity Temperatu...

Page 163: ...ss the Test switch on the left of the incubator Check that the screen changes color in the order of red green and blue while the Test switch is being pressed and that an audible alarm sounds simultane...

Page 164: ...wing the start screen Check that the cursor moves down when the Brightness Control switch is pressed Check that the time and date on the right bottom of the screen can be recorded when the Weight swit...

Page 165: ...displayed in the middle of the screen is changed and that the graph shows the previous data Check that when the Screen Changeover switch is pressed the graph on the lower part of the screen is changed...

Page 166: ...temperature by 1 0 After the alarm occurs press the Silence switch and check that the silence message and the silence symbol are displayed When the skin temperature deviation alarm is generated chang...

Page 167: ...h temperature alarm is cleared 4 Fan alarm Check that the fan alarm message appears an audible alarm sounds and the heater output is interrupted the heater output bar should show 0 when the power swit...

Page 168: ...the low water level alarm message and the low water level indicator appear Open the humidity chamber cover and check that the low water level alarm message is replaced by the humidity chamber off alar...

Page 169: ...on will be completed in 30 seconds with a click and the calibration message will disappear Check that the oxygen concentration display shows 21 2 Oxygen sensor position error alarm Leave the sensor mo...

Page 170: ...ck that the oxygen flow rate alarm message appears and that an audible alarm sounds After confirming the above turn the oxygen function off and then turn it on again to set the incubator in the oxygen...

Page 171: ...oxygen concentration to 40 Check that the reading on the oxygen concentration display stabilizes at 40 2 Press the Screen Changeover switch to change the screen to the Trend 1 screen and check that th...

Page 172: ...ove the oxygen suction hose and fit the rubber stopper securely 2 Set the incubator air temperature to 32 0 and stabilize the incubator 3 Press the relative humidity selector switch and set the relati...

Page 173: ...ding on the incubator air temperature display is stable of 36 0 0 1 Press the Screen Changeover switch to have the Trend 1 screen displayed Check that the plot on the incubator air temperature graph i...

Page 174: ...temperature to 36 0 After 10 15 minutes check that the reading on the skin temperature 1 display is stable at 36 0 0 1 Press the Screen Changeover switch to have the Trend 1 screen displayed Check th...

Page 175: ...d 2 screen displayed Check that the numerical values on the right bottom of the screen are the same as those on the numerical value screen Check that the graph reflects the numerical values 2 SpO2 sen...

Page 176: ...or the alphabetical characters of A F Ignore the values displayed When the indicated value has stabilized in some degree wait at least 5 seconds press the Mode switch When a hexadecimal numerical val...

Page 177: ...aker Press and hold the Mode switch for a while in the manual weight measurement mode When the meassage MANUAL MODE AUTOMATIC MODE appears press the Zero switch The message LIFT UP BABY FROM MATTRESS...

Page 178: ...e reading is fixed at 0 Place the 1kg standard weight on the center of the mattress and press the Weight switch Check that the measurement is started and that the masured value is 1000g 5g Press and h...

Page 179: ...alue press the Weight switch Check that the measurement is started and that the variation value is 0g 5g Press and hold the Weight switch for a while to have the variation value recorded in the weight...

Page 180: ...creen Changeover switch to have the Trend 2 screen displayed and check that the plot still remains on the weight graph Press the Screen Changeover switch and check that the weight display on the numer...

Page 181: ...the incubator power switch on and set the incubator as follows Heater output Maximum Humidification heater ON Oxygen controller ON Measure the following leakage currents Check that the measurements d...

Page 182: ...Dimensions mm 5 2 20 DC moto power supply board Semi time lag fuse 250V 1 0A Dimensions mm 5 2 20 Humidity chamber holder Time lag fuse 250V 2 0A Dimensions mm 6 35 31 8 When replacing the fuse and t...

Page 183: ...power cord 2 TY RAP Pull out the relay box so that the battery BAT on the main board can be seen 3 4 Remove the connector JG14 on the main board to which the cable from the battery is connected and c...

Page 184: ...e used No Part name Qty No Replacement procedure Remarks 1 When the battery is replaced the settings will be reset as follows 1 Temperature Control mode Manual Control Setting 34 2 Oxygen Setting 22 2...

Page 185: ...f the display and disassemble it so that the battery BT1 on the display control board can be seen 3 4 Remove the inserted battery from the socket 5 Insert a new battery in the socket Be careful to ins...

Page 186: ...184 8 Control Unit Block Diagram This block diagram is not available for units destined for the US...

Page 187: ...185 Available only for units destined for the US...

Page 188: ...186 9 Wiring Diagram 9 1 Main Unit C60F0243 Available only for units with serial No 1679999 or smaller...

Page 189: ...187 C60F0263 Available only for units with serial No 1680000 or higher...

Page 190: ...188 C60F1003 Available only for units destined for the US...

Page 191: ...189 9 2 HL stand...

Page 192: ...190...

Page 193: ...191 10 Replacement Parts List Replacement Parts List...

Page 194: ...192 10 1 Pole Arm Upper Part of the Main Body Accessories and Humidity Chamber Section Fig 1...

Page 195: ...y chamber cover 1 13 Humidity chamber AC110 120V Humidity chamber AC220 240V English Humidity chamber AC220 240V German Humidity chamber AC220 240V Italian Humidity chamber AC220 240V French Humidity...

Page 196: ...194 10 2 Hood Section Fig 2...

Page 197: ...ce panel Round Hood rear Italian Front admittance panel Round Hood rear French Front admittance panel Round Hood rear Dutch Front admittance panel Slope Hood rear English Front admittance panel Slope...

Page 198: ...196 10 3 Main Body Fig 3...

Page 199: ...t monitor control board 3 49 Fan 3 50 Steam gate 3 51 Heater 120V Heater 220V 230V 240V 3 52 Fan motor DC type 3 53 Filter cover 3 54 Power unit AC110 120V English Power unit AC220 240V English Power...

Page 200: ...play Section This section refers to the units with Serial No 1659999 or smaller For units with Serial No 1660000 or higher refer to 10 1 Pole Arm Upper Part of the Main Boby Accessories and Humidity C...

Page 201: ...199 Fig No Part name Code No 4 56 Control panel 4 57 Display 4 58 Display control board English Display control board German Display control board Italian 4 59 Backlight board...

Page 202: ...200 10 5 HL Stand Fig 5...

Page 203: ...201 Fig No Part name Code No 5 60 Caster with a stopper 5 61 Caster without a stopper 5 62 Micro switch 5 63 Actuator 5 64 Control box 120V Control box 230V...

Page 204: ...een Numerical value screen initial screen Trend 1 screen selectable by changing over the screen displayed for three minutes then replaced by the numerical value screen Trend 2 screen selectable by cha...

Page 205: ...e 30 0 42 0 C 86 107 6 C Accuracy 0 3 C Incubator air temperature 20 0 42 0 C 68 107 6 C Accuracy 0 3 C Heater output indication 0 100 in 10 levels Warming time 60min at ambient temperature 25 C Alarm...

Page 206: ...n concentration setting range 22 65 in 1 increments Oxygen concentration display range 15 105 Oxygen supply pressure 294 490kPa 2 5gf cm2 Response time for oxygen concentration display 30sec 90 respon...

Page 207: ...onment specified below The customer or the user of the V 2200 should assure that it is used in such an environment Emission test Compliance Electromagnetic environment guidance RF emissions CISPR 11 G...

Page 208: ...4 5 1kV differen tial mode 2kV common mode 1kV differen tial mode 2kV common mode Mains power quality should be that of a typical commercial or hospital environment Voltage dips short interruptions a...

Page 209: ...rs as determined by an electromagnetic site survey a should be less than the compliance level in each frequency range b Interference may occur in the vicinity of equipment marked with the following sy...

Page 210: ...tter W Separation distance according to frequency of transmitter m 150 kHz 80 MHz d 1 2 P 80 MHz 800 MHz d 1 2 P 800 MHz 2 5 GHz d 2 3 P 0 01 0 12 0 12 0 23 0 1 0 38 0 38 0 73 1 1 2 1 2 2 3 10 3 8 3 8...

Page 211: ......

Page 212: ...C60S220 201109...

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