Aimco ArcaDyne IEC4W Operator'S Manual Download Page 2

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AcraDyne GEN IV iEC

CONTROLLER MANUAL

Important Safeguards:

For your protection, please read these instructions completely. Keep this

manual for future reference. Carefully observe and comply with all warnings, cautions and

instructions placed on the equipment or described in this manual.

Contents

1 Safety Information .................................................................................................................................................................... 4

2 Controller Diagrams ................................................................................................................................................................. 5

2.1 Front Panel ......................................................................................................................................................................... 5

2.2 Side View............................................................................................................................................................................ 6

3 Initial Set Up .............................................................................................................................................................................. 7

3.1 Connecting to the Controller ........................................................................................................................................... 8

3.2 Quick Set Up (Default PSets from Tool) ......................................................................................................................... 13

4 Home Page (Main Menu) ...................................................................................................................................................... 13

4.1 Run .................................................................................................................................................................................... 14

4.2 PSet ................................................................................................................................................................................... 17

4.2.1 Add New PSet .................................................................................................................................................................... 17

4.2.2 Edit PSet .............................................................................................................................................................................. 19

4.2.3 Advanced Options ........................................................................................................................................................... 20

4.2.4 Manage PSets .................................................................................................................................................................... 20

4.2.5 PSet Stages ......................................................................................................................................................................... 21

4.2.5.1 TC-Torque Control Stage ........................................ 21

4.2.5.2 TC_AM Torque Control Angle Monitor Stage ...... 22

4.2.5.3 AC-TM Angle Control Torque Monitor Stage ....... 23

4.2.5.4 TC_AC Torque Control Angle Control Stage ....... 24

4.2.5.6 Delay Stage .............................................................. 25

4.2.5.7 Ergo Stop Stage ....................................................... 25

4.2.5.8 Brake Stop Stage ..................................................... 25

4.2.5.9 Unfasten Stage ......................................................... 26

4.2.5.10 AC_TA Angle Control Torque Averaging Stage 27

4.2.5.11 Sync Stage .............................................................. 28

4.2.5.12 Thread Forming Stage ........................................... 28

4.2.5.13 AC_TCOMP Angle Control Torque Compensation Stage

4.2.5.14 AC_TCOMP Display of Torque Compensation Value 30

4.2.5.15 Yield Control ........................................................... 30

4.2.6 Multistage Rundown Evaluation and Reporting .......................................................................................................... 31

4.2.7 Multiple Stage Rundown Examples ................................................................................................................................ 32

4.3 Job .................................................................................................................................................................................... 34

4.3.1 Add New Job ..................................................................................................................................................................... 34

4.3.2 Advanced Options ........................................................................................................................................................... 35

4.4 Results ............................................................................................................................................................................... 37

4.4.1 Saving Rundown(s)............................................................................................................................................................ 38

4.5 Controller ......................................................................................................................................................................... 39

4.5.1 Tool Setup ........................................................................................................................................................................... 39

4.5.1.1 Lock Tool on Reject ................................................. 40

4.5.1.2 Buzzer ......................................................................... 40

4.5.1.3 Headlight .................................................................. 40

4.5.1.4 Start Input Configuration ........................................ 41

4.5.1.5 MFB (Multi-Function Button) ................................... 42

4.5.1.6 Disassembly .............................................................. 43

4.5.1.7 TubeNut ..................................................................... 44

4.5.1.8 Past Service and Calibration ................................. 44

4.5.2 I/O ........................................................................................................................................................................................ 45

4.5.2.1 Anybus/ Modbus TCP/Ethernet IP Inputs .............. 45

4.5.2.2 Anybus/Modbus TCP/Ethernet IP Outputs ........... 46

4.5.3 Communication Interfaces .............................................................................................................................................. 47

4.5.3.1 Ethernet ..................................................................... 47

4.5.3.2 System Port ............................................................... 47

4.5.3.3 Spindle USB Port ....................................................... 48

4.5.4 Protocols ............................................................................................................................................................................. 48

4.5.5 Front Panel Buttons ............................................................................................................................................................ 48

Summary of Contents for ArcaDyne IEC4W

Page 1: ...LIT MAN942 rev_11 01 19 Gen IV Controller Operator Manual IEC4W IEC4W1 and IEC4W2 ...

Page 2: ...5 4 2 5 7 Ergo Stop Stage 25 4 2 5 8 Brake Stop Stage 25 4 2 5 9 Unfasten Stage 26 4 2 5 10 AC_TA Angle Control Torque Averaging Stage27 4 2 5 11 Sync Stage 28 4 2 5 12 Thread Forming Stage 28 4 2 5 13 AC_TCOMP Angle Control Torque Compensation Stage 29 4 2 5 14 AC_TCOMP Display of Torque Compensation Value 30 4 2 5 15 Yield Control 30 4 2 6 Multistage Rundown Evaluation and Reporting 31 4 2 7 Mul...

Page 3: ... 1 Change Log 60 4 8 5 2 Information Log 60 4 8 5 3 Error Log 60 4 8 5 4 All 60 4 8 6 System Status 61 4 8 7 I O Diagnostics 61 4 8 8 Network Diagnostics 62 4 8 9 Extended Logging 62 4 9 Login 62 4 10 Advanced 63 4 10 1 Default Login Setup 63 4 10 2 Results Archive 64 4 10 3 Import Settings 65 4 10 4 Export Controller 66 4 10 5 Update Controller 66 4 10 6 Backup Restore 67 4 10 7 Restore Factory D...

Page 4: ...ol or medication b Use personal protective equipment Always wear eye protection c Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery pack picking up or carrying the tool d Remove any adjusting key or wrench before turning the power tool on e Do not overreach Keep proper footing and balance at all times f Dress properly Do not we...

Page 5: ...h Angle Tightening cycle was rejected for exceeding high angle Yellow Flashing LED Indicates Low Angle Tightening cycle was rejected for not achieving low angle Blue LED Tool is In cycle above threshold Torque Angle Display Ethernet Port RJ45 Connection used to connect external computer to configure monitor controller PSeT Switch Changes PSet Job display Power Switch Turn Controller On and Off USB...

Page 6: ...Page 6 of 84 2 2 Side View 1 Power Cord Connection 2 Tool Connector 19 Pin Standard connection point for tool cable 3 Fan Connector For tools equipped with an on board cooling fan 1 2 3 ...

Page 7: ...provided with the controller may need to be modified in order to connect to local 230Vac power outlets AcraDyne has a wide variety of country specific power cord options available Check with your authorized AcraDyne representatives to see if your specific configuration is available In any case connection to local power should be made in consultation with a qualified electrician Step 5 The Secondar...

Page 8: ...troller touch screen console System Port USB connection Direct connection to controller Ethernet Port Via direct connection or LAN Touchscreen Console Controller functions and programming can be accessed directly through the touch screen 1 Power on controller 2 Run screen will appear 3 Controller is ready for use ...

Page 9: ...s USB Setup Step 1 Power on PC and controller allow enough time for them to become fully operational Step 2 Attach controller to PC using a USB 2 0 A B cable If this is the first time connecting the devices wait for Windows to install the RNDIS driver This should happen automatically Step 3 After the driver is installed go to Control Panel Step 4 Go to Network and Internet ...

Page 10: ...Step 6 Go to Change adapter settings Step 7 Find the Local Area Connection that is using the USB Ethernet RNDIS Gadget network Right click this network and go to Properties Step 8 In Properties window select Internet Protocol Version 4 and click Properties ...

Page 11: ...f 192 168 1 5 Any address on the same subnet as the controller will work Set subnet mask to 255 255 255 0 Step 10 To connect to the controller Open a browser such as Chrome or Firefox Enter 192 168 1 4 the default system port IP address You will see the controller software on your computer sceen ...

Page 12: ... If the connection is successful the controller s run screen will be displayed in the browser Connecting using the Ethernet Port Directly or via LAN to PC Make a physical connection from controller s Ethernet 1 port to a network router connected to the LAN using an ethernet cable Verify the controller s Ethernet 1 IP address by using the touchscreen or a system port browser session and going to Co...

Page 13: ...ic PSets for the tool connected to the controller It will automatically use the 40 60 and 80 of the rated maximum torque of the tool in a two stage Torque Control Strategy TC A prompt will display rated Max Torque and Max RPM of the connected tool for reference These Psets can be modified to meet application requirements 4 Home Page Main Menu ...

Page 14: ...en Graph displays curves representing Torque black trace and Angle blue trace The blue left arrow at the origin of the graph will change the X axis of the rundown curve from Time In Cycle to Time Overall and Angle Below the graph is a historical table that will give information and status of the most recent rundowns including current PSet accepted failed rundown status torque and angle Arrows allo...

Page 15: ...Page 15 of 84 Click for curve detail Click on arrow to change curve X axis Choose Time in cycle Time Overall or Angle screen Angle Screen Time Overall Screen ...

Page 16: ...creen displays real time Job information PSet View Screen Large Screen Indicators and Audit information Easy Mode The large screen indicators are helpful in viewing real time results of the rundown from a distance Curve View Simple View Parameter Set View ...

Page 17: ...ollowing describes the different fastening stratagies and how to setup the basic PSet parameters necessary to perform a fastening Up to 256 PSets are available 4 2 1 Add New PSet On Home Page press the tab On PSets screen right press to add a new Pset Stage Torque and RPM at a glance ...

Page 18: ...ed to run Advanced Options see 4 2 3 PSets See 3 2 Quick Setup Manage see 4 2 4 Manage PSets Once PSet values are entered press to enter Add New Stage screen Add New Stage A single stage or multiple stages build a PSet Up to 20 stages can be assigned per PSet The following stage options are available Once the desired stage s are selected and configured press to save stage and again to save the PSe...

Page 19: ...ft click on the desired PSet you would like to edit Click on the Edit button to make changes in the Edit screen right If further Stage changes are needed click the Edit button again to enter Edit Stage screen below Once desired changes are made click twice to save changes ...

Page 20: ...ld be lower than the In Cycle Torque specified in the PSet Re hit Angle Count If the angle count between the Re hit Reference Torque and the In Cycle Torque is less than this value the rundown is determined to be a Re hit 4 2 4 Manage PSets Save PSets to Browser Allows the PSet information to be saved to the local PC connected to controller PSet information is saved as a txt file and can be opened...

Page 21: ... Limit parameters Torque High The upper control limit of the rundown Torque Target Final desired torque Torque Low The lower control limit of the rundown Max RPM Tool Output speed target Acceleration kRPM s The length of time it will take for tool to change speed The lower the value the slower the accleration see Glossary for detailed description Stage Timeout sec Maximum allowable time in this st...

Page 22: ...are degrees of rotation Angle High Maximum acceptable angle rotation in degrees Angle Low Minimum acceptable angle rotation in degrees Reference drop down menu Overall Angle Angle is measured starting from lever trigger pull In cycle Angle Angle is measured from In Cycle torque value Determined in PSet screen Stage Angle Angle is measured from Reference Torque Reference Torque If Stage Angle is se...

Page 23: ...ed in PSet screen Stage Angle Angle is measured from Reference Torque Reference Torque If Stage Angle is selected this will be the start point in Torque at which angle is monitored NOTE Set Reference Torque to zero if you want Stage Angle measured from the begining of the stage Torque Bailout Determines when to stop the tool based on torque value during any Angle Torque Bailout value should be equ...

Page 24: ...allowed angle rotation in degrees Reference drop down menu Overall Angle Angle is measured starting from lever trigger pull In cycle Angle Angle is measured from In cycle value determined in PSet screen Stage Angle Angle is measured from Reference Torque Reference Torque If Stage Angle is selected this will be the start point in Torque at which angle is monitored NOTE Set Reference Torque to zero ...

Page 25: ...ful in applications where a high RPM is used for the rundown helping to reduce torque and angle target overshoot The Brake Stop stage is also required after a high torque target stage to prevent the tool motor from springing backward too fast as the tool gearing relaxes This motor back drive can cause a voltage spike on the drive DC bus This spike in voltage can result in drive or other faults to ...

Page 26: ...al or greater than High Torque High Torque Upper control limit of the rundown Low Torque Lower control limit of the rundown Max RPM Tool Output speed target in the unfastening direction Acceleration kRPM s How quickly tool will change speed The lower the value the slower the accleration see glossary of terms for in depth description Audit Enable False When set to False the stage will not be evalua...

Page 27: ...ngle is measured starting from from lever trigger pull In cycle Angle Angle is measured from In Cycle torque value Determined in PSet screen Stage Angle Angle is measured from Reference Torque Reference Torque If Stage Angle is selected this will be the Torque start point at which angle is monitored Max RPM Tool Output speed target Acceleration kRPM s How quickly the tool will change speed The low...

Page 28: ...he Thread Forming Strategy is a variant of the Angle Control Torque Monitoring Stage which in addition includes a reset of the overall peak torque value when the stage completes This provides a way to reset the peak torque value after thread forming so that only the peak torque from the fastening portion of the rundown is used for the overall evaluation of the rundown and reported Sequence of Oper...

Page 29: ...fastening cycles the final torque is 4Nm The first fastening has about 1Nm of prevailing torque during the free run and the second has about 2Nm In the first fastening about 3Nm of torque goes into the final clamping load of the joint The second fastening only gets about 2Nm of torque to clamp the part 33 less than the first Removing the Prevailing Torque The strategy will measure the average prev...

Page 30: ...trategies as steps in a parameter set As an example a common fastening strategy could be three steps Torque Stage To set a minimum threshold Yield Stage To control clamp load Angle Stage To attain a specific bolt stretch above Yield Yield Target Programmable with a default setting of 50 The lower this value the more sensitive the strategy will be Too low could cause early and false detection The h...

Page 31: ...gle achieved during the rundown will be reported Note The fastening torque must achieve the In Cycle torque value set in the PSet for the rundown to be evaluated or reported Unfastening Stage special considerations o Rundown Back Off multi stage PSet Unfastening as the last stage If the unfasten stage is set to Non Audit The peak torque and angle reported from the fastening portion of the rundown ...

Page 32: ...asured from when the torque first crosses the In Cycle torque set in the PSet o Angle is used for the stage evaluation The angle at the point in time when stage was terminated or completed measured from the angle reference set in the stage Note Audit Stages are stages that have torque and angle limits defined These stages include o TC Stage o TC_AM Stage o TC_AC Stage o AC_TM Stage o AC_TA Stage o...

Page 33: ...the end of the rundown NOTE The unfasten stage s audit parameter is set to false therefore the torque and angle reported are from the fastening portion of the rundown EXAMPLE Four stage rundown with an unfasten stage in the middle Rundown back off Rundown NOTE The peak torque was reset at the start of the fastening stage The torque reported was from the final stage ...

Page 34: ...ew Job To add a new Job press on the Home Page Press on Jobs screen above to enter Add New Job screen below Job Number Up to 99 Jobs can be configured Job Name Enter Job Name Job Action Disable Tool Disable tool after job is finished Job complete Icon will appear Tool will not operate until job is reset Reset Job Will reset after Job is finished Enter Advanced Options if needed see 4 3 2 After app...

Page 35: ...ock Torque while tool is in the disassembly direction backing off a rejected fastener MFB Pressing MFB button on tool regardless of MFB configuration Unlock Torque If Unlock Mode is set to Reverse and Unlock Torque this torque value must be exceeded when the tool is in the disassembly direction in order to unlock the tool Limit Reject Parameters Enable Disable Maximum Rejects Enter of rejects allo...

Page 36: ...will be separated by decimals Pressing the toggle button will change secondary display between o Units of measure o Ethernet 1 IP address o System port IP address o Angle report o Bolt count o Job sequence NOTE Job sequence shows which PSet you are currently on in the job this is not the pset number The first pset in the job is always job sequence 1 and the next is 2 etc Bolt count is shown as cur...

Page 37: ... deleting them in the next screen or deleting all rundowns by clicking on the icon at the bottom of Results page A Confirmation screen will appear Save Button saves rundowns as Txt File Filter Button gives filter options in Rundown screen Home Button returns to main display menu Play Button sends you directly to Run Screen Refresh Button refreshes screen to include latest rundowns Click on Individ...

Page 38: ... such as Notepad The format of the Rundown file is tab separated variables and can be viewed using Excel The raw data can now be imported to Excel to build graphs charts etc Contact AIMCO Technical Service for pre made Torque and Angle Templates INDIVIDUAL RUNDOWNS Click on an individual run to view save rundown information SAMPLE OF INDIVIDUAL RUNDOWN INFORMATION ...

Page 39: ... controller menu is where all of the settings for the Gen IV Wcontroller are configured All of the different configuration capabilities are explained below 4 5 1 Tool Setup In this screen user can enable disable various tool functions ...

Page 40: ...xceeding Unlock Torque while tool is in the disassembly direction backing off a rejected fastener MFB Pressing MFB button on tool regardless of MFB configuration Unlock Torque If Unlock Mode is set to Reverse and Unlock Torque this torque value must be exceeded when tool is in the disassembly direction in order to unlock tool 4 5 1 2 Buzzer Buzzer Enable When enabled the Buzzer will beep when a ru...

Page 41: ...tool PTS Only the PTS will start the tool Latching Options Not Latched Start Input is not latched Latch on Time Start Input latches if lever is pressed for a set time Latch on MFB Latches on the following sequence o Press and hold lever o Press MFB while lever is still being held down o Release the lever o Release the MFB Latch Hold Time s Amount of time in seconds the lever needs to be depressed ...

Page 42: ...ping MFB button arms activates the Start function but does not start the tool Blue status light illuminates indicating tool is Armed Arming resets in three seconds if tool Start is not initiated Stop_Reject_Tone Tapping MFB silences the audible reject tone Increment_PSET_Number Tapping MFB will switch upward to next PSet Increment_Job_Number Tapping MFB switches upward to next Job Increment_Job Se...

Page 43: ...g the disassembly torque shownas negative Peak overall angle during the disassembly angle shown as negative Curve data from the disassembly Parameters from the current PSet selected Fastening events from the disassembly All of the controller s status LEDs will be turned OFF The LED display will show peak torque and angle as negative IO Considerations When disassembling all assignable IO outputs th...

Page 44: ...d at Home Dwell Time s Amount of time in seconds Output is held at Home position default 500 ms Retry Home when Disabled This will allow a retry of the tube nut homing sequence by releasing then repressing the lever even if the controller has been disabled or the stop input is on NOTE Output is held at Home for the Home Dwell Time to prevent socket from bouncing back to partially closed position N...

Page 45: ...lement Type Choose from Byte Int16 or Int32 Element Shows element being configured Bit Enter Bit Bits of bits the assigmnet will read Start at Starting bit location Click on after appropriate selections are made Below is an example of the Anybus Input screen with five Inputs set up Click on to change an individual Element or return to Input Configuration screen Will delete individual Elements NOTE...

Page 46: ...l Output signal sent Timed Singal Sent Time entered in seconds Flash Signal Sent Time entered in seconds Select desired Output Function s from list above Click on after appropriate changes are made Below is an example of the Anybus Output screen with five Outputs set up Click on to make changes on an individual Element or return to the Output Configuration screen Will delete element NOTE See Gen I...

Page 47: ...ess of the gateway computer that provides access beyond the local network NOTE Consult your local System Administrator to connect the controller to your Network and assign IP addresses 4 5 3 2 System Port IP Address The IP address of controller s System Port Default is 192 168 1 4 Subnet Mask The Subnet Mask of controller s System Port NOTE It is not recommended to change this setting ...

Page 48: ...Spindle USB Port This can be used to set up a 2 spindle network through the USB port 4 5 4 Protocols Please see individual white papers at www aimco global com 4 5 5 Front Panel Buttons Enable and disable front panel buttons ...

Page 49: ...Page 49 of 84 4 5 6 Set Time Set time and date If connected to a PC use PC Time to set controller time 4 5 7 Remote Connections Sets number of remote browser connections to controller ...

Page 50: ...isconnection has occurred on any spindle If this option is not checked spindles will finish the current rundown even if an error has occurred on one spindle Trigger Source Select whether the start input for running the spindle network comes from the master spindle s tool trigger or the start input from IO All spindles need to have their start input set to respond to the master tool in order to hav...

Page 51: ...licking on the red X under Master Enabled This will unroll several new options Now set the number of spindles and add their IP addresses to the list Click OK to add the slave spindles to the master controller Clicking OK will synchronize PSets and time across the controllers 4 Add a PSet Once the PSet is saved then it is ready to be run 5 View the results Spindle network results can be found under...

Page 52: ... proceeding For example a PSet set up to perform TC Sync Unfasten Sync TC will ensure that all spindles reach the target torque before going to the unfasten stage At that time all spindles will unfasten to the desired angle and will not proceed until each spindle has completed that stage before running down to the final torque The rundown curve for this type of PSet is shown with four spindles PSE...

Page 53: ...Page 53 of 84 4 5 10 Languages Select from English Chinese Japanese Korean Spanish 4 6 Tool ...

Page 54: ...on Torque in Lb First 90 of rotation in the fastening direction Cycle will be aborted if this torque is exceeded If the tool rotates 90 and stops without any obstruction the value is too low Open Loop in Lb After reaching the open position this is the hold at Home torque preventing socket from bouncing to a partially closed position This torque should be set to a value slightly less than the tuben...

Page 55: ...Using the Tool Button Calibration screen calibrates the field between the two Test throttle and MFB Multi Function Button send values to Tool ID board in this screen Follow the on screen instructions for button calibration Tool disable confirmation screen will appear 4 6 4 Torque Calibration Manually calibrate and reset tool to Factory Calibration ...

Page 56: ...brate tool 1 Press the Start Calibration button 2 Run Tool to Final Torque 3 Enter external transducer Master value in Measured Torque box 4 Press Send New Cal Values to Tool button 5 New Cal value is calculated automatically and assigned to tool ID Board 4 6 6 TID Parameters Used by factory to load Tool ID parameters into tool ...

Page 57: ... the Accessory Scanning and Setup page The Smart Arm Accessory allows an articulated arm with encoders to be used with the GenIV controller Fastener locations can be programmed into the controller so that the controller will perform specific actions when the tool is located on a specific fastener For more specific instruction contact AIMCO Technical Service Toll Free 1 800 852 1368 or go to http w...

Page 58: ...el Number Model Number of the controller Serial Number Serial Number of the controller Type Type of controller IEC Intelligent Electric Controller IEC4W Intelligent Electric Controller 4 Mobile SYSREL System Release shown Application Current Application software version Firmware Current Firmware software version Servo Current Servo Drive Available Hardware Available hardware on the controller ...

Page 59: ... tool controller faults will be shown in this area 4 8 3 Tool Overview This read only screen gives an overview of the tool connected to the controller The information is stored in the memory on the Tool ID board TID Model Number Model number of tool connected to controller Serial Number Serial number of tool connected to controller Cycle Count Number of fastening cycles tool has performed since co...

Page 60: ...ol transducer voltage increases as torque increases Motor Hall sensors A B C will be monitored along with tool throttle Multi Function Button and RPM 4 8 5 Record Logs Logs information describing usage of controller and tools that have been used with that controller 4 8 5 1 Change Log Log displays changes made to tool or controller 4 8 5 2 Information Log Log displays all information entries 4 8 5...

Page 61: ... for IO configuration The refresh button will update the screen with the most recent IO changes The save button will generate a log file that can be viewed on a PC This file can be downloaded when viewing from a PC or saved to a USB drive when using the controller touch screen This saved CSV file contains much more detailed information timing IO settings etc than can be displayed on the controller...

Page 62: ... 4 8 9 Extended Logging Extended Logging can provide more details to the rundown s curve data If Extended Logging is enabled extra fastening events are logged in the curve data NOTE Care should be taken when using this feature as it will require more memory to store the curves and make the saved rundown records larger 4 9 Login When a password is required it can be entered in this screen Three lev...

Page 63: ...ed menu handles complex settings within the controller Detailed descriptions are given below 4 10 1 Default Login Setup This screen allows the user to select the default Login level upon controller start up Operator Technician Administrator ...

Page 64: ...The user can at any time save the runs to either a USB stick or to the Web as a USV file imported directly into an Excel spreadsheet Using the touchscreen console you can select multiple files to save Using the web option you can select one of these files at a time to save web option is default Select a file and press Select either USB or Web Archive location ...

Page 65: ...I O settings for the local I O Anybus Modbus and EtherNet IP Spindle This includes any Master Spindle setup i e number of spindles slave IP addresses etc 4 Press to accept the changes 5 Press to proceed 6 Press when the import is complete The controller will restart Import settings that were exported from another controller via a USB flash drive Use this to quickly apply the same settings across s...

Page 66: ...gin the export process 4 Press to complete the export 4 10 5 Update Controller NOTE Updated firmware versions will typically be sent via email zip file Always save PSet and IP address information before upgrading controller Upgrading the AIMCO Gen IV Controller Using the TouchScreen or a System Port browser session navigate to the Advanced menu Click Update Controller and select the latest release...

Page 67: ...ge of the controller software firmware including all Configurations Operations I O and Spindle settings This is used to create a point in which the controller can restore to if the need arises In that case the Restore function would be used From the Home screen navigate to Advanced Backup Restore Press Backup to initialize the backup process Press to replace previous backup with current system the...

Page 68: ...ons This includes PSets and Jobs I O This includes I O settings for the local I O Anybus Modbus and EtherNet IP Configuration This includes all settings of the controller except I O Master Spindle Rundowns PSets or Jobs Results This includes all rundown data information Log This includes the Change Information Error and Combined logs 3 Press to accept the changes 4 Press to proceed 5 Press when th...

Page 69: ... alternate version The screen shows the current version along with the version information of the alternate version This feature is only available for versions 3R19 going forward It is not possible to revert to a release earlier than 3R19 4 10 9 Calibrate Touch Screen Custom and Factory default calibration are available on the controller console 1 From the Home screen navigate to Advanced Calibrat...

Page 70: ...stom calibration setting for the touch screen NOTE The controller may need to be reset before the custom calibration is possible Factory Default Calibration This calibrates the touchscreen to the factory defaults 4 10 10 Soft Reboot Restart the controller without turning the power off 1 From the Home screen navigate to Advanced Soft Reboot 2 Press to proceed The controller will restart ...

Page 71: ...l accelerating reaching the programmed RPM setting in a 1 000 RPM step over a time period of 1 second If the programmed speed was 2 000 RPM it would take 2 seconds to reach that 2 000 RPM setting during that step or stage of the rundown A setting of 5 will result in the tool accelerating reaching the programmed RPM setting in a 500 RPM step over a time period of 1 second Using the 2 000 RPM exampl...

Page 72: ...meter Set A Parameter Set is a collection of instructions that define how the tool should perform the fastening process It may be selected from the console or device such as a socket tray or PC Snug Torque Controller begins to monitor tool for angle at a preselected threshold torque Any increase in angle after the snug point results in a corresponding increase in tension or clamp load within the j...

Page 73: ...anges Button Reject the changes made and return to the parent screen Edit screens Add New Button Add a new item Pset Stage Job and other PSet and Job edit screens Edit Button Edit selected Item PSet and Job edit screens Move Up and Down Buttons Move selected item up or down in the sequence order PSet and Job edit screens Copy Button Copy selected Items PSet Job and other edit screens Delete Button...

Page 74: ...mplete LOR Locked on Reject BRCD Bar Code ID scan required to enable tool SRVC Tool Disabled For Service Tool service or calibration interval has expired INVP Invalid PSet Parameter set number for a non existent Pset has been selected to run Most likely via one of the following methods o Job o MFB o IO Code Icon Description INVP PSet outside of Job Parameter set number outside of the job has been ...

Page 75: ...ntroller electronics FH21 9vdc out of tolerance 9 Volt bus voltage out of range Faulty power supply or wiring Faulty Controller main board or other Controller electronics Faulty tool cable Faulty tool electronics or wiring FH22 24 volt level low 24 Volt IO power not detected Faulty power supply or wiring Short or other problem with external connections to the 24Volt IO port FH23 Controller temp hi...

Page 76: ...6 Motor hall states invalid Hall signals states are all high or all low Tool not connected Faulty tool cable Faulty tool electronics or wiring Faulty motor halls or wiring FT07 Motor halls skipping states Hall signal sequence incorrect Faulty tool cable Faulty tool electronics or wiring Faulty motor hall or wiring Hall signal leads are connected incorrectly Too many tool extension cables FT08 Tool...

Page 77: ...conds Poor parameter settings for application Torque signal out of calibration Faulty tool gearing or motor Corrupted TID parameters Faulty Controller or tool electronics FS28 Target out of range of tool Parameter set torque target out of range of rated tool capability Target torque exceeds tool capability Joint Compensation Ratio set too low Corrupted TID parameters FS29 Invalid tool Tool configu...

Page 78: ...tool Exceptions exist for Tubenut tool homing Tubenut Tool Homing Exceptions for Two Handed Functionality If controller s tubenut homing configuration is set to RELEASE o Releasing either or both of the levers will initiate the homing sequence o Homing will continue until sequence is complete If controller s tubenut homing configuration is set to RELEASE AND REPRESS o Releasing either of the lever...

Page 79: ...Page 79 of 84 10 Dimensions ...

Page 80: ...ndensing Ingress Protection IPx4 Electrical Supply Voltage iEC4W 120 Vac 230 Vac iEC4W1 120 Vac iEC4W2 230 Vac Phase 1Φ Frequency 50 60 Hz Power 3 5 kW Maximum Continuous Current Draw 15 Amps Absolute Supply Voltage Ranges iEC4W 90 132 Vac 180 264 Vac iEC4W1 90 132 Vac iEC4W2 180 253 Vac 15 20A dedicated service recommended when supplying 120Vac 10 15A dedicated service recommended when supplying ...

Page 81: ...Step 1 After the device is connected to the development PC OS will automatically search for the RNDIS driver After it fails to find the driver the following message will be shown Step 2 Right click on Computer and select Manage From System Tools select Device Manager It will show a list of devices currently connected with the development PC In the list RNDIS Kitl can be seen with an exclamation ma...

Page 82: ...DIS emulates a network connection Step 6 In the Select Network Adapter window select Microsoft Corporation from the Manufacturer list Under the list of Network Adapter select Remote NDIS Compatible Device Step 7 The RNDIS Kitl device is now installed and ready for use Issue DC Bus High Voltage Warning when using an HT tool Solution Adding a Brake Stop of 0 5 to 1 0 Second stage to the end of the r...

Page 83: ...e amended by AIMCO from time to time in its sole discretion The liability of AIMCO hereunder shall be limited to replacing or repairing at its option any defective products which are returned freight pre paid to AIMCO or at AIMCO s option refunding the purchase price of such products AIMCO reserves the right to make periodic changes in construction or tool design at any time AIMCO specifically res...

Page 84: ...n 97216 Phone 503 254 6600 Toll Free 1 800 852 1368 AIMCO CORPORATION DE MEXICO SA DE CV Ave Cristobal Colon 14529 Chihuahua Chihuahua 31125 Mexico Phone 01 614 380 1010 Fax 01 614 380 1019 WWW AIMCO GLOBAL COM LIT MAN942 Rev 11 2019 Printed in USA 2019 AIMCO ...

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