Abbott ARCHITECT RHS User Manual Download

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201532-102

Service Training Guide

Retest Sample Handler

Summary of Contents for ARCHITECT RHS

Page 2: ...INTRODUCTION 2 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 3: ...tive companies All rights reserved Except as permitted above no license or right expressed or implied is granted to any person under any patent trademark or other proprietary right of Abbott Laboratories Each person assumes full responsibility and all risks arising from use of the information The information is presented AS IS and may include technical inaccuracies or typographical errors Abbott L...

Page 4: ...INTRODUCTION 4 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 5: ...Service Training Guide 5 201532 102 FOR INTERNAL USE ONLY CONTENTS Introduction 1 Module 1 Service Tools 1 1 Module 2 Basic Operation 2 1 Module 3 Robotics 3 1 Module 4 Power and Logic 4 1 Module 5 Miscellaneous 5 1 Appendix A 1 ...

Page 6: ...INTRODUCTION 6 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 7: ...that is controlled by a single System Control Center SCC A single primary Sample Handler transports samples through the system regardless of the number of Processing Modules and types The number of tests performed per hour and the types of assays performed vary depending on the configuration of system The ARCHITECT RSH training program is an integrated ongoing approach designed to provide the know...

Page 8: ...ems Operations Manual Technical Service Bulletins TSB Instrument Service Advisories ISA ARCHITECT System and RSH Service and Support Manuals ARCHITECT System Operations Manual Technical Service Bulletins and Instrument Service Advisories can be accessed through the Abbott Global Service and Support GSS intranet site unless otherwise noted Service Personnel should keep their laptop updated to conta...

Page 9: ...levant to the current subject matter The note is preceded by an envelope icon The refer to signal word appears adjacent to an important document contained elsewhere within the training guide The refer to is preceded by a book icon The laptop icon signals a location recommending the use of Reference Materials i e Service and Support Manual TSB ISA Operations Manual etc during training Alternate med...

Page 10: ...INTRODUCTION 10 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 11: ...at could cause physical harm Warnings are inserted throughout this Service Training Guide to alert Service Personnel to potential hazards Hazard Signal Words Standard warning conventions including hazard signal words and symbols are described below Review the Hazard and Safety Information contained in the ARCHITECT RSH Service and Support Manual Section General Data and the ARCHITECT Systems Opera...

Page 12: ...beam or reflections from the beam WARNING Hot Surface CAUTION Hot Surface Identifies an area where a hot surface is present or may be present in case of an instrument malfunction WARNING Probe Stick Hazard Identifies an activity or area where probes may be present Identifies an activity that may present a safety related hazard and advises the Operator to consult caution warning instructions Exampl...

Page 13: ... or Material Safety Data Sheet for further information Icon Description NOTE The alternating current symbol appears on the ARCHITECT System at a terminal to which or from which an alternative sine wave current or voltage can be applied or supplied NOTE On an electrical switch a vertical bar identifies the ON position NOTE On an electrical switch a circle identifies the OFF position Hazard Symbol D...

Page 14: ...ned OFF when designated within the performance of certain service procedures Be aware that a high voltage charge may remain on the power supply with the power OFF Use an electrically insulated tool to disconnect the Power Supply and short both male pins to the instrument chassis Keep liquids away from all connectors of electrical or communication components Unplug the instrument before clean up of...

Page 15: ...tors to reach into the instrument when it is in an operating mode Should intervention be necessary during a run the run should be interrupted according to instructions defined in the ARCHITECT Systems Operations Manual Injury may result in the event of an instrument malfunction or an unexpected sequence of mechanical component movements Basic elements of mechanical equipment safety include but are...

Page 16: ...he beam look into the aperture place any optics into the beam or bypass interlocks Failure to follow proper procedures may result in an eye injury Only Abbott trained personnel or Service Personnel should remove the inner protective covers that enclose the embedded laser Do not remove damage or obliterate any of the laser warning labels If any label becomes illegible replace it Proper warning word...

Page 17: ...ply cosmetics or handle contact lenses when handling human sourced material or contaminated instrument components Clean spills of potentially infectious materials and contaminated instrument components with a detergent followed by an appropriate disinfectant such as 0 1 sodium hypochlorite or other suitable disinfectant Decontaminate and dispose of all potentially contaminated materials into the a...

Page 18: ...Sheet In general safe work practices for cleaning spills include 1 Wear appropriate personal protective equipment such as gloves lab coat and protective eye wear 2 Absorb the spill with absorbent material 3 Wipe the spill area with detergent solution 4 Wipe the area with an appropriate disinfectant such as 0 1 sodium hypochlorite 5 Dispose of spilled and contaminated material in accordance with th...

Page 19: ...containing potentially infectious material Allow the solution to stand for a minimum of 10 minutes If a chlorine bleach solution cannot be used cycle buffer or water through the fluid pathway to thoroughly flush the fluid pathway 3 Remove all liquid materials from the instrument if present 4 Rinse waste containers with 0 1 sodium hypochlorite or other suitable disinfectants prior to shipping or di...

Page 20: ...g precautions when handling chemicals Consult Material Safety Data Sheets for safe use instructions and precautions Avoid contact with skin and eyes If contact with material is anticipated wear impervious gloves and protective eyeware and clothing Always maintain good housekeeping Do not eat drink or store food and beverages in areas where chemicals are used If irritation or signs of toxicity occu...

Page 21: ...sodium azide to prevent metal azides from forming on lead or copper pipes in laboratory plumbing These azides can explode upon percussion such as hammering To remove contamination from old drains suspected of azide accumulation the U S National Institute of Occupational Safety and Health recommends the following procedure 1 Siphon liquid from the trap using rubber or plastic hose 2 Fill the trap w...

Page 22: ...to remove contaminated broken glassware Dispose of sharps in an appropriately marked puncture resistant and leakproof container before treatment and disposal Heavy Objects The system is heavy and sections of the shell are unsupported Ensure that you have adequate help before attempting to move the system Lift only on solid sections of the frame do not exert pressure on unsupported sections When mo...

Page 23: ...of static protective packaging as well as boxed to prevent physical damage Assemblies that have failed and are returned for repair are also handled at the repair shop under static protection procedures Handling Guidelines Static sensitive Subassemblies These guidelines assure protection against failures created by static Retain spare subassemblies in static protective bags Use an approved static p...

Page 24: ...ruction set accompanies the kit however in the absence of specific instructions follow the ESD Procedure outlined below ESD Procedure NOTE Use where ESD symbol is present 1 Attach the ground clip to the instrument chassis 2 Attach wrist strap to wrist and workmat if provided make sure the metallic button on the inside of the wrist strap is in direct contact with skin 3 Place PC boards or other sta...

Page 25: ... SYSTEM MODULE 1 ARCHITECT RSH Service Training Guide 1 1 201532 102 FOR INTERNAL USE ONLY OVERVIEW This module discusses the following subjects Service Documentation General Troubleshooting Principles General Service Precautions ...

Page 26: ...MODULE 1 SERVICE TOOLS 1 2 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 27: ...ection you will be introduced to the various manuals documents diagnostic software programs and commands required for servicing the RSH System Objectives After completing this module the student will be able to 1 Access information necessary to identify and resolve operational and hardware errors 2 Identify the STEPs utilized for effective troubleshooting 3 Identify the various sources of service ...

Page 28: ...MODULE 1 SERVICE TOOLS 1 4 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 29: ...of available documents are to the left of the page with the available instruments extending to the right Buttons at the top of the page are used to access tools and databases 6 To select a document click on the desired instrument RSH System located to the right of the document name To select one of the tools or databases click on the desired button 7 Depending on the document selected the next scr...

Page 30: ...ng guide SECTION TOPIC Proprietary Info Liability disclaimer trademarks listing and the service manual revision log General Data Product overview information on manual usage accident prevention symbols and functional description Troubleshooting Contains reference and normal operation information for the system Includes block and functional diagrams fuses test points card cage and LED operating con...

Page 31: ...LY No information in this database may be given out electronic or hard copy to any NON Abbott Personnel without the prior written permission from Abbott Laboratories TSBs Technical Service Bulletins are used to notify Service Personnel of the following Physical change or modification to instrument requiring on site implementation by Areas of the World Examples of TSBs include Instrument Safety imp...

Page 32: ...g Field Service communication of information on a particular product product group or electronic documentation Examples of ISAs include Changes to parts Troubleshooting assistance Software Changes ISAs can be used as a supplement to the service manual until a revision of the manual containing the information is available Performance of an ISA is usually not tracked on the instrument ...

Page 33: ...tegory is represented by a tab on the Diagnostics screen To access the Diagnostics screen Select the SYSTEM Icon from the menu bar and then select DIAGNOSTICS The Diagnostics screen will display From the Diagnostic screen the following Windows can be accessed Diagnostic perform window Version details for procedure Diagnostics window NOTE Diagnostic Controls will be discussed throughout the trainin...

Page 34: ...of the RSH carrier transport to pick up a carrier from a specific location and return it to that location Subset of M D 3317 RSH Test 3610 Sample Handler LLS Tests the sample pipettor ability to detect liquid at sample aspiration point LLS data analyzed noise while in air difference between the average LLS read in air and the average LLS read in liquid and maximum LLS read in air This M D is found...

Page 35: ...and then delete MESSAGE HISTORY LOG displays and stores a record of error related messages that you use to troubleshoot problems associated with system performance and or results reporting TASK MANAGER The TASK MANAGER provides Service Personnel access to the systems hard drive files for the following situations performance of an ISA or TSB obtain data for investigation s troubleshoot system or so...

Page 36: ...re Area of Failure Operator Reagent Environment Analyzer Instrument System FORT Fluidics Optics Robotics Temperature EVALUATE Identify potential Causes Verify problem Check Causes against data PROCEED Resolution Corrective action Isolate and correct Root cause of failure Perform Repair Verify Problem Resolution Information Gathering Gather pertinent system information This includes asking question...

Page 37: ...for analysis Improper sample loading and or handling Incorrect sample vessel and or consumable Bubbles present in reagent and or sample Failure Symptoms include Level Sense Errors caused by bubbles or foam Failed calibration attempts Failed run attempts Reagent Errors refer to problems with Reagent Calibrators and or Controls such as Improperly stored products Expired Reagent Calibrators and or Co...

Page 38: ...ctors Do not disconnect any electrical connection while the instrument power is ON Follow instructions for correctly powering down the instrument and all connected equipment before performing service maintenance Use only approved power cords and electrical accessories such as those supplied with the instrument to protect against electrical shock Connect power cords only to properly grounded outlet...

Page 39: ...oy a electronic component Attempts to ground oneself and remove the static charge by grasping the instrument chassis provides only momentary resolution Movement of the arms feet etc can cause a static voltage potential Therefore whenever handling sensitive electronic equipment static protective procedures should be taken These steps include the following Keep printed circuit PC boards and or PC su...

Page 40: ...entified available manuals and documentation and discussed their application Defined TSB and ISA Diagnostic Screen These programs are commonly used for troubleshooting and during system installation General Troubleshooting Principles Four Logical STEPs STOP Identify Problem THINK Gather information Data EVALUATE Identify and test potential causes against data PROCEED Perform repair verify problem ...

Page 41: ...ION ARCHITECT RSH SYSTEM MODULE 2 ARCHITECT RSH Service Training Guide 2 1 201532 102 FOR INTERNAL USE ONLY OVERVIEW This module discusses the following subjects Operational Overview RSH Components Basic Operation ...

Page 42: ...MODULE 2 BASIC OPERATION 2 2 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 43: ...ic operating principles and procedures associated with the ARCHITECT RSH System including Operational Overview Hardware Components Basic Operation Objectives After completing this module the student will be able to 1 Describe basic RSH operation 2 Locate and identify the components in the RSH System 3 Perform sample analysis using the RSH ...

Page 44: ...MODULE 2 BASIC OPERATION 2 4 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 45: ...dom and continuous access and sample positioning for automatic retesting Overall RSH configuration is determined by the Processing Module configuration Two types of bays position samples for either routine or priority processing Priority bay RSH The priority bay is a holding area that positions samples for priority processing Samples are placed in Sample Carriers and then loaded into the priority ...

Page 46: ...to the Carrier Positioner Assembly The Carrier Positioner moves Sample Carriers into position for aspiration by the Processing Module Sample Pipettors When sample aspiration is complete for all samples in a Sample Carrier at a particular Processing Module the RSH transports it to the next processing module in the system for further processing as applicable When a Sample Carrier contains samples wi...

Page 47: ...rrier Tray is available to access Blinking Green Carrier Tray processing is completed Carrier Tray may be removed Amber Carrier Tray is processing Carrier Tray is unavailable to access Alternating Green and Amber Carrier Tray encountered an error during processing OFF No samples loaded at that position Priority Bay Indicator Lights Routine Bay Indicator Light ...

Page 48: ...MODULE 2 BASIC OPERATION 2 8 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 49: ... be guaranteed if this recommendation is not followed The sample volume required for testing can be located on the ORDERLIST Report NOTE For additional information on sample volume refer to the ARCHITECT System Operations Manual Sample Vessel Requirements The following sample vessels cup or tube containing sample are acceptable for use on the ARCHITECT System ARCHITECT System sample cups ARCHITECT...

Page 50: ...s of sample vessels in a Carrier Sample trays hold up to 5 Sample Carriers and are used to load samples in the routine bays of the RSH The tabs on the Carrier are designed to aid in proper placement of the Carrier in the tray When inserting Carriers into the tray verify the Sample Carrier s sits flush with the bottom of the tray To Initiate a Run 1 Initiate Module Run From OVERVIEW ICON Select SNA...

Page 51: ...the carrier bar code window or carousel Bar Code Reader remove any bubbles from samples WARNING Bubbles fibrin or particulate matter in samples can cause liquid level sense errors or invalid test results due to inaccurate aspirations b Add carrier or carrier tray to RSH ensure Carrier ID label faces the outside of the RSH verify RSH Bay Green indicator illuminates when the Sample Carrier or tray i...

Page 52: ...ese components include Priority and Routine Bays Cover and Interlock Sensors Indicator Status Lights Bar Code Reader Carrier Transport Assembly Carrier Transport Carrier Bearing Carrier Transport Pulley Assembly Carrier Transport Motor Drive Carrier Positioner Assembly RSH Keypad 1 RSH Cover 2 RSH Keypad 3 RSH Bar Code Reader inside instrument 4 Priority Bay 5 Routine Bays 6 Carrier Positioner ins...

Page 53: ...ERATION ARCHITECT RSH Service Training Guide 2 13 201532 102 FOR INTERNAL USE ONLY Priority Bay Bar Code Reader Carrier Positioner Carrier Transport Routine Bays Status Indicators across the entire front RSH Keypad RSH ...

Page 54: ...bay sampling status information The RSH also contains Cover and Interlock Sensors that are monitored by the software RSH Bay Covers must remain closed during the INITIALIZING and RUNNING statuses If an RSH Bay Cover is opened while in a INITIALIZING or RUNNING status the RSH will be placed into a STOPPED status and any running or scheduled tests will be sent to EXCEPTIONS The Cover Interlock Hall ...

Page 55: ...C OPERATION ARCHITECT RSH Service Training Guide 2 15 201532 102 FOR INTERNAL USE ONLY SIB Cover Interlock Sensor Board connection to SIB Connection between two Interlock Sensor Boards Cover Sensor Terminator Board ...

Page 56: ...MODULE 2 BASIC OPERATION 2 16 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 57: ...nt Description and Function Section and Section partition Seven sections replaceable Load one Carrier per section Slots that interface with the Carrier Section Alignment Sensor Carrier Tray Sensor Replaceable Detects the presence of a Carrier Priority Indicator Lights and Sensor Board PLSB Provide status information on section and sample One board for all seven sections LEDs are replaceable 5VDC f...

Page 58: ...e Bays Component Description and Function Routine Bay and Bay Door One replaceable unit consists of two bays Number of bays depends on system configuration Load one Carrier Tray per bay Carrier Tray can hold up to five Carriers Slots that interface with the Carrier Section Alignment Sensor Locks in place to prevent user access to interior with anything other than a Carrier Tray Carrier Tray Sensor...

Page 59: ...ARCHITECT RSH Service Training Guide 2 19 201532 102 FOR INTERNAL USE ONLY Carrier Tray Sensor Status Indicator Light Carrier Carrier Tray UDB Board Connector between UDB and UDB Routine Bay Door Routine Bay Assembly UDB Board ...

Page 60: ...een The RSH Bar Code Reader recognizes four types of bar code symbologies Code 39 Codabar Interleaved 2 of 5 Code 128 subset A B and C The screen allows the operator depending on the type of symbology used to Enable the Bar Code Use and or send Checksum Send Start Stop characters Configure Bar Code character lengths NOTE Code 128 does not require any configuration and is always enabled To view the...

Page 61: ...Transport and passed in front of the RSH Bar Code Reader After bar code scanning is complete Carriers are always returned to the section bay that they originated Component Description and Function Sample Bar Code Reader Replaceable Used to identify Carrier ID Bar Codes and sample tube bar code labels Mounted on a Priority Bay bracket Symbologies read by the bar code reader Code 39 Codabar Interlea...

Page 62: ...MODULE 2 BASIC OPERATION 2 22 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 63: ...is not recognizing an empty Sample Carrier Position or empty carrier positions are detected as bad bar code labels consider the following Perform the Set Bar Code Transitions procedure P 226 to edit the expected bar code read transition field of the file SQBCR CAL or LQBCR CAL to a value correct for the bar code type and number of characters being used ...

Page 64: ...aded into Rides on Carrier Transport Bearing Carrier Transport Bearing and Belt Four rollers that contact upper and lower rails on RSH extrusion frame Four felt wipers in front of rollers to wipe debris from rails Carrier Transport Belt black timing marks are inserted into each end of bearing assembly Movement Belt tension is created by the Carrier Transport Pulley Assembly Carrier Transport Motor...

Page 65: ...raining Guide 2 25 201532 102 FOR INTERNAL USE ONLY Carrier Transport Assembly Carrier Transport Carrier Arm Carrier Transport Bearing Carrier Pulley Assembly Carrier Transport Motor Drive Spring Pulley Side View Bolt Right end Left end Locking Wheel ...

Page 66: ...Carriers from Routine Bays pocket 3 reserved for the sample aspiration point for Carriers from the Priority Bay but can also use positions 1 and 2 for Priority Bay Carriers as needed pocket 4 is not used ARCHITECT i2000SR Systems configuration pockets 1 2 for the sample aspiration point pockets 3 4 reserved for the STAT aspiration point Component Description Carrier Positioner Assembly Positions S...

Page 67: ...or user input This is an alternate command mode of interaction to the touchscreen and keyboard Component Description Sample Handler Keypad Extended System Control Center functionality Start Pause or Stop 1 Run Key Moves the sample handler into the running state 2 Pause Key Pauses the sample handler 3 Stop Key Stops the sample handler ...

Page 68: ...procedure is initiated step by step instructions walk the user through completion The user can also access windows to view version and detail information for each procedure and print the procedure report NOTE For additional information regarding M D procedures refer to the ARCHITECT RSH System Service and Support Manual and the ARCHITECT System Operations Manual Below is a listing of M D Procedure...

Page 69: ...aser light DO NOT STARE INTO BEAM Follow safety practices Necessary Materials N A Time 60 minutes Activity Component Identification Use information located in the RSH Service and Support Manual Parts Lists section to perform the activity below 1 Locate and Identify the following RSH components LOCATE ONLY Do Not Remove the following components Priority Bay Routine Bay Bay Door Routine Bay Spring C...

Page 70: ...res Perform Interlock Sensor Override on RSH Covers NOTE Ensure Power is OFF to prevent SIB damage Power ON Perform STARTUP a Observe LEDs on the Transport Assembly in Home vs Maintenance position Diagnostics RSH radio button 1162 Carrier Transport Move b List the LEDs located on the Transport Assembly NOTE There are 10 LEDs List LEDs __________________________________________ ____________________...

Page 71: ...arrier Tray Sensors Indicator Status Lights covers and Interlock Sensors Cover and Interlock Sensor block access to the internal portions of the RSH when a Carrier or Tray is absent connected to single DIO bit Interlock Sensor Board SIB Cover Sensor Terminator and SIB Cover Interlock Sensor Boards are replaceable components Indicator lights communicates status of section or bay to user consists of...

Page 72: ... RSH Bar Code Reader RSH Bar Code Reader to the Carrier Positioner Assembly and the Carrier Positioner back to the original section or bay Consists of a Carrier Transport Carrier Bearing Carrier Transport Pulley Assembly and Carrier Transport Motor Drive Carrier Positioner Assembly Moves Sample Carriers into position for aspiration by the Processing Module Sample Pipettor RSH Keypad ...

Page 73: ...____________ Report 4 Match the components below to the description that best describes that device 5 What effect will opening any RSH Cover have on the instrument if it is in a RUNNING status 6 What components connect to the UDB END OF MODULE Priority Bay _________ A Operator can access samples Carrier Positioner ______ B Positions Sample Carriers for aspiration Carrier Transport Assembly _______...

Page 74: ...MODULE 2 BASIC OPERATION 2 34 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 75: ... ARCHITECT RSH System Service Training Guide 3 1 201532 102 FOR INTERNAL USE ONLY OVERVIEW This module discusses the following Topics Robotic Systems Carrier Transport Assembly Transport Motor and Pulley Assembly Carrier Positioner Assembly ...

Page 76: ...MODULE 3 ROBOTICS 3 2 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 77: ...sembly Objectives Upon completion of this module the student will be able to 1 Use diagnostic tools and interpret data to isolate the root cause of Robotic System failures 2 Identify the physical location of the Robotic System components 3 Perform the procedures required to remove and install key components of the Robotics System 4 Perform the processes used to verify the functionality of the comp...

Page 78: ...MODULE 3 ROBOTICS 3 4 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 79: ...Sample Carriers Mechanical movements include rotational horizontal and or vertical directions Three main hardware components comprise the robotic system Carrier Transport Assembly Transport Motor and Pulley Assembly Carrier Positioner Assembly Carrier Transport Roller Bearing Assembly Transport Pulley Assembly Transport Motor Assembly not shown Carrier Transport Assembly Carrier Positioner Assembl...

Page 80: ...es on the Carrier Transport Bearing The Carrier Transport Drive Motor controls the motion of the Carrier Transport Bearing In addition the Carrier Transport Belt is attached to the Carrier Transport Bearing The Carrier Transport Pulley Assembly applies tension to the Carrier Transport Belt and consists of a spring a bracket and a pulley Carrier Transport Assembly Front View Carrier Transport Carri...

Page 81: ...hed on each end at black timing lines Moved by Carrier Transport Drive Motor Stainless steel rollers 4 two rollers each to contact the upper and lower extrusion rails A spring force establishes the roller pre load contains a locking system to prevent the springs from acting during operation Felt Pads 4 replaceable lubricated to saturation with SuperLube oil during PM and anytime Removal Replacemen...

Page 82: ... Guide X Home Sensor Section Align Sensor Z align Sensor lower Z align Sensor middle Z Home Sensor Carrier Transport Flex Board Detect Sensor Z Motor Theta Motor Back View Carrier Positioner Carrier Positioner J1 Connector Theta Home and Theta Align Sensors Carrier Detect Sensor Align Sensor Section Carrier ...

Page 83: ...bottom right of transport near the motor Detects the theta axis position of the Carrier Transport Arm Detects if the arm is in the theta home position Section Align Located on bottom front right of Carrier Transport Assembly Assures correct alignment between the Carrier Transport mechanism and Priority and Routine Bays for pick and place operations Counts bay slots Sensor is fragile use care durin...

Page 84: ...MODULE 3 ROBOTICS 3 10 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 85: ...h positioner pockets tray and Carrier positions Carrier Transport Belt must contain a minimum of 10 evenly spaced cords Bearing felt wiper pads are replaceable and should be super saturated with SuperLube oil Proper Belt positioning is important for proper operation J702 and J701 communication cables are identical cables and can be mispositioned during installation to create errors Carrier Transpo...

Page 86: ...e X Axis Motor drives the timing belt to move the Carrier Transport along the length of the RSH The primary function of the motor assembly is to locate and support the X Axis drive motor The primary function of the Transport Pulley Assembly is to locate and support the X Drive axis pulley The pulley completes the timing belt loop used to move the Carrier Transport along the length of the RSH Trans...

Page 87: ...ng is extended RSH Belt Tension Spring sets the belt tension Locking Disk or wheel holds tension adjustment Pulley is lubricated during Planned Maintenance procedures This reduces friction between the sides of the belt and the pulley shoulders NOTE For additional information refer to the RSH Preventative Maintenance ISA 116 050 or 126 034 most current revision and the ARCHITECH RSH Service and Sup...

Page 88: ...tioners Each carrier positioner consists of Carrier Positioner Drive Assembly Motor Lead Screw Carrier Positioner Board and Encoder Sensor Carrier Positioner Carriage Glass filled plastic assembly with four carrier pockets encoder track on underside teflon foot on left end The Carrier Positioner Carriage sits on top of the drive assembly and has an encoder track that is used with the encoder senso...

Page 89: ... RSH System Service Training Guide 3 15 201532 102 FOR INTERNAL USE ONLY Carrier Positioner Carriage Teflon foot encoder track Encoder Sensor Top View Motor Coupler Carriage Block Encoder Sensor Carrier Positioner Drive Assembly ...

Page 90: ...he carriage notches from start to finish actual and compares that against the expected number set in the software For the Carrier Transport Assembly the Section Align Sensor counts the bay section notches from start to finish actual and compares that against the expected number set in the software When the actual and expected bay section notches are unequal a 5409 Step Loss error is generated The ...

Page 91: ...7 201532 102 FOR INTERNAL USE ONLY OK Module 009 14 2004 13 07 12 5409 Step loss detected on Carrier Transport X actual expected 71 72 Actual Expected OK Module 009 14 2004 13 07 12 5409 Step loss detected on Carrier Transport X actual expected 71 72 Actual Expected ...

Page 92: ...e Carrier Positioner encoder may be mounted at an angle causing 5417 encoder sensor failures to occur 5409 Step Loss errors can be caused by Loose Lead Screw nut on Carrier Positioner Drive Assembly Loose 1 5mm drive set screws on the Carrier Positioner Drive Assembly motor coupler Loose Lead Screw on Carriage Block 5409 homing failures can be caused by Loose Lead Screw on Carriage Block Dirt debr...

Page 93: ...cedures NOTE For additional information refer to the RSH System Service and Support Manual Technical Service Bulletins Instrument Service Advisories and or the ARCHITECT System Operations Manual Procedure Name FUNCTION and USE When to Perform P 01 Routine Bay Partition Alignment To improve the quality of tray insertion by adjusting the gap between the RSH standard bay partitions As needed ...

Page 94: ...d Support Manual and the ARCHITECT System Operations Manual Below is a listing of M D Procedures Procedure M or D FUNCTION and USE When to Perform 1119 Transport Calibration M Aligns the carrier transport to the bays and carrier positioner In addition the carrier positioner s back lash and pitch are calculated Troubleshooting Install Component Replacement 3317 RSH Test D Test sample carrier moveme...

Page 95: ...ition of calibration targets in relation to the home position of the pipettor Install Troubleshooting Component Replacement 1111 Sample Pipettor Calibration i2000SR System Probe Straightness is determined Positions are set for Sample Carriers or LAS Sample Carousel Wash station RV1 and RV24 1117 STAT Pipettor Calibration i2000SR System STAT positions are set for Sample Carriers Wash Station and RV...

Page 96: ...Movement of Carrier Bearing Assembly Loose J1 sensor connector on Transport Assembly M D 1119 RSH Calibration not performed Improper Carrier Transport Belt tension Defective Carrier Transport Belt Carrier Transport Belt slipping on pulley s Damaged Bearing Assembly Wiper Pads Extrusion Rails Flex Cable damage 5417 Positioner homing errors Loose misaligned failed Positioner Encoder Sensor Obstructi...

Page 97: ... and Replacement and Procedures section to perform the activity below 1 Remove and Install key components Power OFF PM REMOVE then REINSTALL the following components NOTE Failure to move the Carrier Transport to the extreme left end of the RSH prior to removal results in damage to the Carrier Transport Sensors Carrier Transport Assembly RR W2 08 Carrier Transport Bearing Assembly RR W2 04 NOTE Pro...

Page 98: ...RCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 LOCATE Do Not remove the components shown below and write the name of the component in the space provided END OF ROBOTIC SYSTEM TROUBLESHOOTING ACTIVITY M L ...

Page 99: ... is fragile use care during installation and removal of Carrier Transport it is not field replaceable The number of open bay section notches from start to finish is counted actual and compared against the expected expected count is determined by the Software Carrier Transport Assembly is field replaceable Rides on bearing assembly Transport Motor and Pulley Assembly Set Belt Tensioning Lubricate P...

Page 100: ...MODULE 3 ROBOTICS 3 26 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 101: ...and resolve this error What is the most likely cause of the failure SCENARIO 2 Intermittent Carrier Rail Guide Sensor errors The following troubleshooting STEPs were performed but the errors remain unresolved Rail Guide Sensor Board was replaced Cables on SIB and transport were reseated Indexer Board was replaced What checks measurements procedures etc would you use to help isolate the root cause ...

Page 102: ...ner Assembly 3 When reinstalling the Transport Bearing Assembly ________________________ the felt wiper pads with __________________ Carefully position the bearing on the _______________ and _______________________ the felt wiper pads as you guide them in the rail to prevent damage 4 Describe the purpose of the Carrier Positioner Assembly Encoder Sensor 5 List all 36VDC RSH Motors 6 What assembly ...

Page 103: ...RDS ARCHITECT RSH SYSTEM MODULE 4 ARCHITECT RSH System Service Training Guide 4 1 201532 102 FOR INTERNAL USE ONLY OVERVIEW This module discusses the following subjects Power Power Distribution Card Cage and Circuit Boards ...

Page 104: ...MODULE 4 POWER AND CIRCUIT BOARDS 4 2 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 105: ...agnostics and components associated with Power Distribution Power Supply Circuit Boards Objectives Upon completion of this module the student will be able to 1 Use diagnostic tools and interpret data to isolate the root cause of power power distribution and board failures 2 Perform removal and replacement of key power and circuit board components 3 Explain how power is routed through the RSH Syste...

Page 106: ...MODULE 4 POWER AND CIRCUIT BOARDS 4 4 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 107: ...right side during system installation The RSH Card Cage receives and distributes the following voltages Received Voltage Supplied Voltage Fuses 5VDC Sensor Interface Board SIB Sample Handler Controller CPU Board Indexer Motor Driver Board F1 2A in middle card cage area c8000 System only 12VDC Card Cage Fans c8000 System only F2 10A in upper card cage area c8000 System only 12VDC Sensor Interface B...

Page 108: ...st points The RSH Card Cage is jumpered at JU1 and JU2 for recognition of the RSH configuration A2_CBT059a J41 J48 J678 J679 J71 J70 J681 J680 J42 1 5 9 6 F2 F1 10A 2A TP1 5VDC TP2 36V TP3 5VDC J600 J602 J46 J701 J721 J722 J702 J616 J703 J603 36 1 33 68 J60 36 1 33 68 TP2 GND TP3 5VDC TP1 36VDC F1 10A 5V Fuse F2 2A 12V Fuse JU2 JU1 RSH Card Cage ...

Page 109: ... System Upper slot c8000 System RSH Card Cage Indexer Motor Control Monitors Home Sensor and Encoder Signals motor position Communicates with Controller CPU Board Motor Driver Board Other Boards Identical to Process Module Indexer Boards on ARCHITECT i2000SR System Lower card cage Left slot Sample Handler Controller Functions as CPU for Sample Handler Controls all Sample Handler functions Communic...

Page 110: ...ame three boards for the same RSH power and control as used on the c8000 System refer to page 3 7 Additionally the i2000SR Card Cage contains several boards that are interchangeable for troubleshooting purposes These are the Indexer Boards Motor Controller Boards the RSH and PM Controller boards NOTE All Indexer Boards are interchangeable as well as Motor Driver Boards The RSH Controller and Modul...

Page 111: ...MODULE 4 POWER AND CIRCUIT BOARDS ARCHITECT RSH Service Training Guide 4 9 201532 102 FOR INTERNAL USE ONLY ARCHITECT i2000SR Card Cage ...

Page 112: ...ived Voltage Supplied Voltage Fuses 5VDC Sensor Interface Board SIB Sample Handler Controller CPU Board Indexer Motor Driver Board F9 7 5A CPU F16 10A SIB F13 2A 5VDC 12VDC Sensor Interface Board Sample Handler Controller CPU Board Indexer Motor Driver Board N A 36VDC Motor Driver Board Carrier Transport X axis motor Carrier Transport Theta motor Carrier Transport Z motor F14 7 5A 36VDC F15 2A 36V...

Page 113: ...ining Guide 4 11 201532 102 FOR INTERNAL USE ONLY The back of the i2000SR Card Cage as with the c8000 RSH Card Cage contains jumpers fuses and test points Jumpers at JU1 and JU2 indicate the system is configured for the RSH ARCHITECT i2000SR Card Cage Backplane ...

Page 114: ...DC to the Encoder Sensor Each PM has one positoner On the ci8200 System is important to properly connect the cables to the correct PM to ensure proper positioner function NOTE The Carrier Positioner Board is replaceable For additional information refer to the ARCHITECT RSH Service and Support manual Carrier Transport Assembly The Carrier Transport Assembly receives 5VDC for two boards and ten sens...

Page 115: ...IT BOARDS ARCHITECT RSH Service Training Guide 4 13 201532 102 FOR INTERNAL USE ONLY Carrier Transport Assembly Flex Board Rail Guide Sensor Board Carrier Positioner Board Carrier Positioner Assembly Carrier Transport Assembly ...

Page 116: ...MODULE 4 POWER AND CIRCUIT BOARDS 4 14 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 117: ...es LEDs Function States 1 8VDC Board Logic N A DS1 5VDC Power IN OK 3 3VDC Board Logic F6 and F8 DS2 5VDC Regulated DC DC Output OK 3 3VDC Cover Interlock Sensor Boards F10 DS7 3 3VDC OK 5VDC RSH Bar Code Reader F7 DS10 5VDC Unregulated PLSB UDB LED Power OK RSH Keypad F7 DS14 1 8VDC OK PLSB and UDBs F9 and F5 DS16 1 8VDC Power Fault Fault Carrier Positioner Board F1 DS18 3 3VDC Power Fault Fault ...

Page 118: ...placeable Unit Detect Boards UDB The Unit Detect Boards contain LEDs and sensors for Routine Bays one board provides information for two Routine Bays number of UDBs per system is dependent on the system configuration i2000SR System has 2 UDBs c8000 System has 3 UDBs ci8200 System has 6 UDBs UDB switch addresses require configuration during board installation signals route through SIB replaceable C...

Page 119: ...MODULE 4 POWER AND CIRCUIT BOARDS ARCHITECT RSH Service Training Guide 4 17 201532 102 FOR INTERNAL USE ONLY PLSB UDB Cover Interlock Sensor Board UDB Switch ...

Page 120: ...ers JU1 and JU2 JU1 and JU2 JU3 for i2000SR JU1 and JU2 JU3 for i2000SR Card Cage Fuses F1 10A 5VDC F2 2A 12VDC F9 7 5A 5VDC CPU F16 10A 5VDC SIB F14 7 5A 36VDC F15 2A 36VDC F13 2A 5VDC F9 7 5A 5VDC CPU F16 10A 5VDC SIB F14 7 5A 36VDC F15 2A 36VDC F13 2A 5VDC RSH Boards in Card Cage 3 3 3 Boards Sample Handler Controller CPU Board Indexer Board Motor Driver Board Sample Handler Controller CPU Boar...

Page 121: ...MODULE 4 POWER AND CIRCUIT BOARDS ARCHITECT RSH Service Training Guide 4 19 201532 102 FOR INTERNAL USE ONLY RSH Diagram Overview ...

Page 122: ...e swapped for troubleshooting purposes Some older styles of Indexer Boards contain jumpers for configuration prior to installation Indexer Boards contains a 5VDC test point Controller Board contains two reset switches for an alternate method to reboot and initialize the RSH When installing new controller boards M D 6008 Controller Configuration is required for downloading new bootcode data to boar...

Page 123: ...e user can also access windows to view version and detail information for each procedure and print the procedure report NOTE For additional information regarding M D procedures refer to the ARCHITECT RSH System Service and Support Manual and the ARCHITECT System Operations Manual Below is a listing of M D Procedures related to Power and their function Procedure M or D FUNCTION and USE When to Perf...

Page 124: ...ot up Power is OFF SMD SH PS5 or PS6 failure Cables Loose on RSH Ethernet cable not connected at PM or HUB Motor moves freely with power ON Loss of 36VDC Loose cable on Card Cage or Assembly Motor Driver failure Motor Encoder Errors Indexer Board failure Damaged or loose connection at assembly Failed Positioner Sensor 5417 Section Align Sensor Failure Damaged Carrier Transport cable sensor or Flex...

Page 125: ...ial for electric shock Follow electrical safety practices Necessary Materials Service Tools and Digital Multimeter Time 90 minutes Activity Component Removal Replacement Identification and procedures Use the Removal and Replacement procedure located in the ARCHITECT RSH Service and Support Manual Removal and Replacement section to perform the activity below 1 Remove and or locate key components LO...

Page 126: ... to perform the activity below 1 Locate the c8000 System power cables on the SMD SH Power Supply 2 Identify the cable routing from the c8000 System SMD SH Power Supply to the RSH Card Cage for 5VDC 12VDC 36VDC a List the components that receive 5VDC from the SIB ________________________ ____________________________________________________________________ ___________________________________________...

Page 127: ... the ARCHITECT RSH Service and Support Manual Procedures section to perform the activity below 2 Orient and connect Cables NOTE The c8000 RSH Installation procedure within the Service Support Manual must be referenced to obtain information necessary to properly perform the following procedures The information can be located within the procedure under the Action column header labelled Connect RSH S...

Page 128: ...MODULE 4 POWER AND CIRCUIT BOARDS 4 26 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 129: ...and ci8200 Systems use the i2000SR System Card Cage JU1 and JU2 jumpers installed on the Card Cage backplane indicate that the system is configured for the RSH c8000 System the RSH Card Cage is a separate Card Cage from the main c8000 System It is attached to the right side of the Processing Module JU1 and JU2 jumpers installed on the Card Cage backplane indicate that the system is configured for ...

Page 130: ...MODULE 4 POWER AND CIRCUIT BOARDS 4 28 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 131: ...ed and checked transport and sensors Reseated transport cables What checks measurements procedures etc would you use to help isolate the root cause of the failure What would you do to try and resolve this error What do you think may be causing the failure SCENARIO 2 Error 5417 Carrier Positioner 2 encoder sensor failure on a ci8200 System No obstructions were detected The following troubleshooting...

Page 132: ... Cage to the indicated device component 2 What voltages are developed and used on the SIB Board 3 If 5VDC power was not present at the SIB which components might be affected 4 On a ci8200 System which Card Cage controls the RSH 5 What boards are contained in the RSH Card Cage on a c8000 Standalone System END OF MODULE Component Voltage SIB Carrier Transport X Motor Indexer ...

Page 133: ...HITECT RSH SYSTEM MODULE 5 ARCHITECT RSH System Service Training Guide 5 1 201532 102 FOR INTERNAL USE ONLY OVERVIEW This module discusses the following Miscellaneous Topics Planned Maintenance Installation Calibration ...

Page 134: ...MODULE 5 MISCELLANEOUS 5 2 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 135: ...s associated with Planned Maintenance System Installation i2000SR System c8000 System ci8200 System Calibration RSH Processing Module Objectives Upon completion of this module the student will be able to 1 Perform the procedures required to remove and install RSH System components 2 Perform Planned Maintenance procedures 3 Perform System Installation including Pre Site procedures ...

Page 136: ...MODULE 5 MISCELLANEOUS 5 4 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 137: ...tervals The intervals are time based dependent on the analyzer installation date PM Procedures for the RSH are incorporated into the Processing Module PMs and or outlined in the ISA Database The following RSH procedures are contained in the c8000 System or i2000SR System PM procedures P 169 Clean Filter RSH Card Cage Filters Verify smoked doors are closing properly M D 6311 RSH Cleaning Inspect an...

Page 138: ...ntains the procedures that are required to unpack setup and verify performance Follow checklist for efficiency and proper sequence Installation consists of Unpacking RSH Hanging the RSH on the Processing Module Installing the RSH Card Cage and corresponding boards c8000 Standalone System only Connecting Cables from Card Cage to RSH Installing RSH covers and end caps Calibration of robotic position...

Page 139: ...t installing mounting and alignment pins at the interface modifying cable routing Connecting Cables from Card Cage to RSH Installing RSH covers and end caps Calibration of robotic positions Performance Verification Test NOTE Proper installation of RSH is critical to performance Use care when handling belts and cables Installation Tips Be sure to handle the Flex Cable properly to prevent cable and ...

Page 140: ... System only Installing i2000SR System Card Cage boards Motor Driver Indexer CPU Installing Card Cage Boards Motor Driver Indexer CPU Connecting both i2000SR and c8000 Systems RSH plates Connecting cables from the Card Cage to the RSH Connecting cables from the i2000SR System Card Cage to the RSH Installing RSH top covers Installing RSH top covers Installing covers on PM end caps Installing covers...

Page 141: ...itioner slot is calculated from the theta bay slot position bar code slot is not calibrated or calculated Bays 5 slots per bay 3rd slot is calibrated other slots are calculated from the 3rd slot position Carrier Positioner s 4 slots per positioner each is calibrated Calibrations of the sample and STAT Pipettors use the RSH and set calibration points for the Carrier Positioner as part of the calibr...

Page 142: ...RV24 Sample Pipettor to Wash Cup Process Path to Position 1 Process Path to Position 24 Aspiration Location at RSH 1117 STAT Pipettor Calibration M For i2000SR System ONLY STAT positions are set for Sample Carriers Wash Station and RV 47 STAT Pipettor Wash Cup Process Path Position 47 STAT aspiration location at RSH 1120 Sample Pipettor Calibration M For c8000 System ONLY Sample Pipettor Calibrati...

Page 143: ...point correctly Calibration targets not cleaned Probe failure RSH attached incorrectly to PM Left to right position is OFF Reference line on i2000SR System or leveling procedure incorrectly performed Transport calibration failures can be caused by Poor cable connections at the transport or SIB board Carrier Transport failure Slot damaged or obstructed Obstruction in Carrier Transport movement RSH ...

Page 144: ...TECT RSH System Service and Support Manual and the ARCHITECT System Operations Manual Below is a listing of M D Procedures Procedure M or D FUNCTION and USE When to Perform 1119 Transport Calibration M Aligns the carrier transport to the bays and carrier positioner In addition the carrier positioner s back lash and pitch are calculated Install Troubleshooting Component Replacement 3222 RSH Bar Cod...

Page 145: ...on is tested during this procedure Install Troubleshooting 3400 Interlock Sensor Test D All interlock sensors for the Processing Module and the Sample Handler are checked during this procedure Install Troubleshooting 3401 Section Bay Sensors Test D This procedure tests the carrier tray sensors for priority and routine bays Install Troubleshooting 5507 RSH Indicator Lights Test D For RSH only Use t...

Page 146: ...MODULE 5 MISCELLANEOUS 5 14 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 147: ...e the ARCHITECT RSH Service and Support Manual Installation and Setup ci8200 Checklist Retest Sample Handler RSH installation on a ci8200 System to perform the activity below 1 Perform Installation of ci8200 System RSH ci8200 System Integration Installation RSH Install STAT and Sample SH Antenna Boards Install Unload Gate Queue Cover Remove Card Cage Rear Access Panel Cover Route RSH Cables Attach...

Page 148: ...e Handler to i2000SR System Processing Module Install Center Support Brace on Sample Handler Connect Front Center Core Support Bracket Connect Rear Structure Interface Bracket to c8000 System Connect N540 Keypad Bar Code Cable Route Carrier Transport Belt Attach Carrier Transport Belt Attach Belt Tension Install Carrier Transport Install WS72 ci8200 System Integrated Flex Cable Install Priority Li...

Page 149: ...all left and right side cover end caps Complete Calibrations M D 1119 Transport Calibration M D 3222 RSH Bar Code Calibration M D 3317 RSH Test Choose one Priority Section and two Routine Bay Positions M D 1111 Sample Pipettor Calibration i2000SR System M D 1117 STAT Pipettor Calibration i2000SR System Only Verify Routine Bay Partition Alignment Procedure P 01 END OF INSTALLATION PM ACTIVITY ...

Page 150: ...MODULE 5 MISCELLANEOUS 5 18 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 151: ...000 or i2000SR System Installation is designed to install system hardware and verify the system hardware is performing within specification It consists of two processes Pre site Inspection and Installation Installation includes software installation and configuration of certain items Integration ARCHITECT ci8200 System Processes and procedures for integrating an ARCHITECT c8000 and i2000SR System ...

Page 152: ...MODULE 5 MISCELLANEOUS 5 20 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 153: ...e errors are occurring on a ci8200 System This has been a reoccurring problem This is the 5th time this has been reported within the last 6 weeks On a prior visit to repair this error the Carrier Transport Assembly was replaced for the second time Currently the following troubleshooting STEPs have been performed and the issue remains unresolved Cables to Carrier Transport have been reseated SIB vo...

Page 154: ...LLANEOUS 5 22 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 4 Identify the components labeled in the picture below END OF MODULE A B C D E F G H J K L M Note there is no I in the diagram below ...

Page 155: ... RSH SYSTEM APPENDIX ARCHITECT RSH System Service Training Guide A 1 201532 102 FOR INTERNAL USE ONLY OVERVIEW This module discusses the following subjects Review Question Answer Key Troubleshooting Activities Answer Key ...

Page 156: ...APPENDIX A 2 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 157: ...Y MODULE 2 ACTIVITY Basic Operation List the LEDs located on the Transport Assembly NOTE There are 10 LEDs List LEDs Rail Guide X Home Z Home Z align middle Z align lower Theta home Theta align Section align Section Carrier Detect Carrier Positioner Carrier Detect Carrier Positioner Align ...

Page 158: ...APPENDIX A 4 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 159: ... Orderlist Report 4 Match the components below to the description that best describes that device 5 What effect will opening any RSH Cover have on the instrument if it is in a RUNNING status It will place the RSH in a STOPPED status and all samples running or scheduled will go to EXCEPTIONS 6 What components connect to the UDB UDB PLSB UDB LED Carrier Tray Sensor Priority Bay C A Operator can acce...

Page 160: ...APPENDIX A 6 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 161: ...s shown below and write the name of the component in the space provided M L Rail Guide Theta home Theta align X Home Sensor Z Home Sensor Z align Sensor middle Z align Sensor lower Section Align Sensor Section Carrier Detect Sensor Sensors Carrier Positioner Carrier Detect Sensor Carrier Positioner Align Sensor Carrier Transport Bearing Assembly Carrier Transport Belt ...

Page 162: ...APPENDIX A 8 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 163: ...ion Align Sensor as it is the sensor reading the notches for the actual data Other potential causes such as a damaged flex cable or RSH extrusion not properly assembled could cause this error but would most likely not report a zero for the actual reading SCENARIO 2 Intermittent Carrier Rail Guide Sensor errors The following troubleshooting STEPs were performed but the errors remain unresolved Rail...

Page 164: ...ner Drive Assembly Positioner Cover 3 When reinstalling the Transport Bearing Assembly saturate the felt wiper pads with SuperLube Oil Carefully position the bearing on the rail and depress the felt wiper pads as you guide them in the rail to prevent damage 4 Describe the purpose of the Carrier Positioner Assembly Encoder Sensor The Encoder Sensor tracks the Carrier Positioner Carriage movement 5 ...

Page 165: ...components that receive 5VDC from the SIB Test Point Expected MEASURED Comments TP1 5VDC 4 5VDC TP2 GND TP3 5VDC 4 5VDC TP4 5VDC 4 5VDC TP5 GND N A Fuse Expected MEASURED Rating Amp F1 5VDC 4 5VDC 1 5A F2 5VDC 4 5VDC 1 5A F3 5VDC 4 5VDC 4 0A F4 5VDC 4 5VDC 4 0A F5 5VDC 4 5VDC 4 0A F6 3 3VDC 3 3 3VDC 1 0A F7 5VDC 4 5VDC 1 5A F8 3 3VDC 3 3 3VDC 1 0A F9 5VDC 4 5VDC 1 5A F10 3 3VDC 3 3 3VDC 1 0A RSH B...

Page 166: ...APPENDIX A 12 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 167: ...checks measurements procedures etc would you use to help isolate the root cause of the failure What would you do to try and resolve this error What do you think may be causing the failure Damaged Carrier Transport Assembly Section Align Sensor SCENARIO 2 Error 5417 Carrier Positioner 2 encoder sensor failure on a ci8200 System No obstructions were detected The following troubleshooting STEPs were ...

Page 168: ... and 1 8VDC 3 If 5VDC power was not present at the SIB which components might be affected RSH Bar Code Reader LUI Keypad PLSB and UDB Carrier Positioner Board Carrier Transport Sensors 4 On a ci8200 System which Card Cage controls the RSH i2000SR System Card Cage 5 What boards are contained in the RSH Card Cage on a c8000 Standalone System Module Controller or CPU Indexer Motor Driver Component Vo...

Page 169: ...re errors are occurring on a ci8200 System This has been a reoccurring problem This is the 5th time this has been reported within the last 6 weeks On a prior visit to repair this error the Carrier Transport Assembly was replaced for the second time Currently the following troubleshooting STEPs have been performed and the issue remains unresolved Cables to Carrier Transport have been reseated SIB v...

Page 170: ... A Carrier Transport Arm B Carrier Transport Assembly C X Axis drive Motor or Carrier Transport Drive Motor D Carrier Positioner Assembly section 4 E Bar Code Reader F Priority Bay G Sample Carrier H Carrier Tray Sensor J Carrier Tray K Routine Bay L Transport Pulley Assembly M Flex Chain Flex Cable or IGUS Chain Note there is no I in the diagram below ...

Page 171: ...FINAL EXAM ARCHITECT RSH SYSTEM FINAL EXAM ARCHITECT RSH Service Training Guide EXAM 1 201532 102 FOR INTERNAL USE ONLY ...

Page 172: ...FINAL EXAM EXAM 2 ARCHITECT RSH Service Training Guide FOR INTERNAL USE ONLY 201532 102 Notes Page ...

Page 173: ...2000SR System what troubleshooting could you do next if the Carrier Transport motor had holding current but did not move home a Replace the Carrier Transport b Swap Card Cage boards 3 and 14 c Swap Card Cage boards 2 and 5 d Set jumpers and switches then swap Card Cage board 2 and 5 5 After installing the Carrier Transport which M D is performed first a 1119 Transport Calibration b 3317 RSH Test c...

Page 174: ...n e Add the belt so the black timing marks are invisible once inserted 9 During a ci8200 integration which parts of the system are used as the stable platform when attaching the modules a i2000SR System and RSH b c8000 System and RSH c Neither system because we move both RSH platforms to attached them d c8000 RSH and i2000SR system End of Exam SCENARIO 1 Identify which is the most likely cause for...

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