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9

1.0. Safety Measures

SAFETY AND PROTECTIVE DEVICES

Safety and protective devices must
be kept in proper working order
and be fitted to the relevant
location.

Always disengage the drive sections and
shut off the engine before removing
any of the safety and protective devices.

Keep hands, feet and clothing away
from moving parts.

EXERCISE CAUTION IN THE CASE OF LINE LEAKAGE

Leaking high-pressure fluids
can penetrate the skin and
cause serious injury.

For this reason, depressurise
the system before disconnecting
lines. Ensure that all line
connections are leak-proof
before the pressure builds up
again in the system.

It is difficult to see
hydraulic oil leaking from a
small opening. For this reason,
use a piece of cardboard when
searching for leaks. Protect
the hands and body from high-
pressure fluids.

If any fluid penetrates the
skin, this must be immediately
removed by a doctor who has
experience with this kind of
injury. Failure to seek medical
attention can lead to serious
infection.

Doctors unfamiliar with this
type of injury should reference
a knowledgeable medical source.

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Содержание Terra Float Air

Страница 1: ...Translation of original Operating Instructions Turf Aerator Terra Float Air 494 000 From equipment I D No Status February 2017 494 99 01...

Страница 2: ...s declaration refers corresponds with the relevant basic safety and health requirements of the machinery directive 2006 42 EC Rammingen the 21 02 2017 Horst Wiedenmann Place and date of issue Managing...

Страница 3: ...or Terra Float Air referred to by this declaration complies with the requirements of Machinery Directive 2006 42 EC Rammingen the 21 02 2017 Karl Wiedenmann Place and date of issue Sales Manager Name...

Страница 4: ...INE your dealer performed a pre delivery inspection to ensure optimal performance THIS DEVICE IS EXCLUSIVELY DESIGNED for commercial use and use in green areas and grounds maintenance to improve and m...

Страница 5: ...Transportation with drawgear 30 4 0 Connecting to the tractor 31 33 4 1 General information 31 4 2 Ballast 31 4 3 Connecting to the tractor 32 4 4 Hitching to the tractor 33 4 5 Support for drawbar 3...

Страница 6: ...8 3 Lubrication 78 8 4 Cleaning the TERRA FLOAT 79 80 8 5 Hydraulic system 81 8 6 Hydraulic connection diagram 82 8 7 Wheels and tyres 83 8 8 Replacing the tension springs 84 8 9 Replacing the plain...

Страница 7: ...contained in these operating instructions as well as all those attached to the machine The warning signs must be kept in good condition i e readable Replace missing or damaged warning signs Ensure th...

Страница 8: ...ent or loss of hearing Wear a suitable hearing protective device such as earmuffs or earplugs A safe operation of the machine requires the full attention of the operator Do not wear radio or music hea...

Страница 9: ...E CAUTION IN THE CASE OF LINE LEAKAGE Leaking high pressure fluids can penetrate the skin and cause serious injury For this reason depressurise the system before disconnecting lines Ensure that all li...

Страница 10: ...safe traffic conditions by using hand signals or indicators Use headlights hazard warning lights indicators and other safety equipment i a w the respective legal provisions Keep safety equipment in g...

Страница 11: ...t Hazardous fumes can be generated when paint is heated due to welding soldering or using a welding torch All work is to be performed outdoors or in a well ventilated area Dispose of paints and solven...

Страница 12: ...nt positions The hazard is identified via a warning triangle A second symbol informs you how the injury can be prevented by acting appropriately These warning signs their placement on the machine and...

Страница 13: ...Safety Measures 1 1 Adhesive Safety Signs Parking safeguard Before placing the machine on the ground the ball cock on both hydraulic cylinders must be locked to prevent lowering Tools Never touch the...

Страница 14: ...ices are not in place and working c Do not operate the machine when children and others are nearby d Do not allow untrained personnel to operate the machine ATTENTION DANGER Never use the TERRA FLOAT...

Страница 15: ...their functions before starting work Ensure that all protective equipment has been properly installed It is too late to do this when you have started work In the working area the user is responsible...

Страница 16: ...are inserted as ballast the following must be observed 1 The permissible weight according to the information provided in the technical data must be complied with 2 The objects must be firmly attached...

Страница 17: ...tools Position half shell with both hands at the bottom and place on roller Align all six bores with the threads on the roller NOTE Use a ratchet with extension or a long Allen key to attach the half...

Страница 18: ...er Remove the protective cover A Note Once the brush unit has been removed the protective cover A can be replaced by the safety latch C Fit the safety latch C and secure with a bolt D and nut E Fix in...

Страница 19: ...o bolts including U washers and nuts Remove bolts B C and open the fasteners D on both sides Remove the screws E on both sides of the sowing unit F and lift the container G off the sowing unit F Attac...

Страница 20: ...to the hoses B and push them into the socket C until they engage Route the hoses D and adjust to the right length Connect the hoses clamps E and baffle plates F to the hose bracket G following the req...

Страница 21: ...ng unit Install the speed sensor A at a maximum distance of 4 mm from the spiked roller or star roller B Note Please check that there is contact around the entire circumference of the roller LED light...

Страница 22: ...Install the universal holder supplied in the package in the working range of the driver The installation is specifically dependent upon the carrier vehicle provided and must be adapted to its conditio...

Страница 23: ...e vehicle manufacturer in question Only use original cables or ones approved by the manufacturer Always push on the cap and lock it to protect electrical connections against damage jalk Advice Faulty...

Страница 24: ...ly qualified professionals may carry out the connection work To guarantee an optimum power supply you must use the battery cable provided Mount the three pin socket A together with the bracket B at a...

Страница 25: ...requires 2 persons Installation load is 25 kg Hang basic unit on points A and B Attach cylinder bearing C to frame in the correct hole pattern on both sides Knock out clamping sleeve on the two parki...

Страница 26: ...drawbar J to the topmost bores of the inner attachment brackets ensuring that the drawbar is movable Insert upper guide bar K into the topmost bore and secure Attach retainer L to frame with screw M A...

Страница 27: ...TION DANGER TERRA FLOAT is delivered secured to a transport frame Only use fork lifts cranes or hoisting gear with sufficient lifting capacity Never stand under lifted loads There is an imminent dange...

Страница 28: ...still secured to the transport frame Insert the forks under the transport frame pay attention to the direction of approach carefully lift the transport frame unload the TERRA FLOAT from the transport...

Страница 29: ...nges at any time without prior notification 29 2 0 Transport 3 2 Transporting the TERRA FLOAT 3 2 3 Mounting point for transport on a trailer CAUTION DANGER Please note the removal instructions in Cha...

Страница 30: ...tation with three point hitch Raise the attached equipment with the tractor rear hydraulic system and secure against inadvertent lowering When driving on public roads please observe the swivel range o...

Страница 31: ...s i a w the tractor s operating instructions Always pay attention to The load of the lower guide bar connection Only attach the TERRA SLIT if when the engine is switched off and the PTO shaft is stati...

Страница 32: ...bly categories of the tractor and machine match each other Connection procedure 1 Insert lower guide bar into bolts 1a for cat 1 or 1b for cat 2 and secure with linch pin 2 2 Mount top guide depending...

Страница 33: ...wing is required for attaching the machine An adjustable drawbar or a trailer hook coupling Hydraulic connection on the rear of the tractor If your tractor is not equipped with such a socket please co...

Страница 34: ...set the TERRA SLIT down on a firm stable and even surface and if parking supports are fully lowered This ensures the TERRA SLIT is securely positioned The tools will not be damaged 5 2 Dismantling th...

Страница 35: ...prior notification 35 5 0 Disconnecting from the Tractor 5 3 Disconnecting the TERRA FLOAT Lower the chassis of the attached device hydraulically to the stop Move ball cock to the OFF position to safe...

Страница 36: ...time without prior notification 36 5 0 Removal from tractor 5 4 1 Disconnecting the precise overseeding unit The sowing unit should be completely emptied before removal see Chapter 7 5 5 10 Pull the...

Страница 37: ...5 0 Disconnecting from the tractor 5 4 1 Disconnecting the precise overseeding unit Undo and remove all the bolts B C on the bracket A Opens the fasteners D on both sides Lift the sowing unit out of t...

Страница 38: ...design changes at any time without prior notification 38 5 0 Removal from tractor 5 4 2 Removing the brush unit Disconnecting without auxiliary devices requires two persons Remove the linch pin and U...

Страница 39: ...nction before operating the machine Make sure that all protective devices have been properly mounted It will be too late for this during operation In addition to the information contained in these ope...

Страница 40: ...changes at any time without prior notification 40 6 0 Before initial operation 6 2 Displays and adjustment elements Ball cock located on both hydraulic cylinders to keep chassis in position during tr...

Страница 41: ...RA FLOAT into working position on a level surface Adjust the upper guide bar so that the upper edge of the frame is parallel to the ground For adjusting the tension springs tension the threaded rod B...

Страница 42: ...Seed is regulated precisely by a rotary feeder that is controlled depending on driving speed Automatic seed regulation takes place using a speed sensor The spreader has an agitator for grit that flows...

Страница 43: ...eader release the rubber straps 2 on the hopper and remove the cover 3 3 Make sure that suitable rotary valves are fitted ac cording to the spreading material table and that the load relief roof of th...

Страница 44: ...0 g min 204 70 g min 20 204 60 g min 409 40 g min 30 306 90 g min 614 10 g min 40 409 20 g min 818 80 g min 50 511 50 g min 1023 50 g min 60 613 80 g min 1228 20 g min 70 716 10 g min 1432 90 g min 80...

Страница 45: ...der shaft blue 2x 5 0 9 1 84 0 001843 80 30 10 2 05 0 002048 89 22 11 2 25 0 002253 98 14 12 2 46 0 002458 107 06 13 2 66 0 002663 115 98 14 2 87 0 002867 124 91 15 3 07 0 003072 133 83 16 3 28 0 0032...

Страница 46: ...when starting to drive Caution CHILDREN Do not drive backwards when the TERRA FLOAT is operating Avoid big changes in direction while using yielding tractors The equipment version with a drawbar is NO...

Страница 47: ...ERRA FLOAT to the ground 2 Set tractor rear hydraulic system to floating position 1 Lower the TERRA FLOAT to the ground 2 Lift chassis off the ground 3 Lock hydraulic ball cock to safeguard the chassi...

Страница 48: ...time of publication We reserve the right to make design changes at any time without prior notification 48 7 0 Operation 7 4 Readjusting the tension springs Release the screws A The tension springs ar...

Страница 49: ...for menu guide through the program 5 Empty indicator Red LED lit small residual amount in hopper 6 Escape back key 7 Blower On Off key and selector for blower power setting Orange LED lit blower inact...

Страница 50: ...e 1 Cursor 2 Main menu symbol 3 EHR symbol 4 Cellular rotor symbol 5 Cellular rotor speed 6 Selected calibration test 7 Output rate 8 Working width 9 Qty adaptation 10 Travel speed Manual 1 Main menu...

Страница 51: ...ble at the time of publication We reserve the right to make design changes at any time without prior notification 51 7 0 Operation 7 5 Operating the precise overseeding unit 7 5 4 Swich on 1 Press On...

Страница 52: ...t can be used to make the following settings Quantity adaptation only possible in automatic mode Hectare counter only possible in automatic mode Service query Calibration test Operating mode Calibrati...

Страница 53: ...recise overseeding unit 7 5 5 1 Qty adaptation 1 Select Qty Adaptation menu point The current value will be displayed 2 Set the required value by turning the turn and push button 3 Press the turn and...

Страница 54: ...time without prior notification 54 7 0 Operation 7 5 Operating the precise overseeding unit 7 5 5 2 Hectare counter 1 Select Hectare counter menu point The value for Area day will be displayed Press...

Страница 55: ...or notification 55 7 0 Operation 7 5 Operating the precise overseeding unit 7 5 5 3 Service query 1 Select Service query menu point The value for Battery voltage will be displayed 2 Turn the turn and...

Страница 56: ...notification 56 7 0 Operation 7 5 Operating the precise overseeding unit 7 5 5 3 Service Abfrage The value for Blower operating hours will be dis played 5 Turn the turn and push button clockwise The...

Страница 57: ...all hoses on the spreader 2 Place a container under the outlets 3 Select Calibration test menu point Product selection is displayed 4 Turn the turn and push button to choose between New product and P...

Страница 58: ...the turn and push button to select the duration of the calibration test 11 Save the entry by pressing the turn and push but ton The entry will be confirmed The start menu for the calibration test appe...

Страница 59: ...r 60 seconds have passed the Enter weight menu will appear 13 Enter the collected weight by turning the turn and push button 14 Save the entry by pressing the turn and push but ton The entry will be c...

Страница 60: ...mode menu point The possible operating modes will be displayed 2 Turn the turn and push button to select an operating mode 3 Save your selection by pressing the turn and push button The selection wil...

Страница 61: ...ration 7 5 Operating the precise overseeding unit 7 5 5 6 Calibration run The start menu for the calibration run appears 4 Press the Start Stop Key to start the calibration run 5 Cover a distance of 1...

Страница 62: ...t The selection of the sensors is displayed 2 Turn the turn and push button to select a sensor 3 Confirm your selection by pressing the turn and push button The current pulse number will be displayed...

Страница 63: ...the signal is output on lifting or on lowering Check the EHR signal is set correctly and correct it if necessary The spreader is stopped automatically when the front or rear hydraulics of the carrier...

Страница 64: ...entry will be confirmed The main menu will be displayed 7 5 5 10 Residual discharge Even if a visual inspection indicates that the spreader is empty it can be expected that there will still be a quant...

Страница 65: ...ation 7 5 Operating the precise overseeding unit 7 5 5 10 Residual discharge 4 Press the Start Stop key or external Start Stop but ton on the unit The residual discharge will be started Residual disch...

Страница 66: ...eeding unit 7 5 5 11 Error memory 1 Select Error memory menu point The list of errors will be displayed 2 Turn the turn and push button The error messages will be displayed in sequence 3 Press the ESC...

Страница 67: ...e the right to make design changes at any time without prior notification 67 7 0 Operation 7 5 Operating the precise overseeding unit 7 5 5 13 Units 1 Select Units menu point The units will be display...

Страница 68: ...the last setting After reaching this setting the blue status LED will be lit To switch off blower 1 press and hold the blower key for 3 seconds The blower will switch off The orange status LED will be...

Страница 69: ...duct can be set directly see Chapter 7 5 5 General setting possibilities and displays Starting automatic dosing The automatic dosing system will only start if there is a speed signal a linkage signal...

Страница 70: ...km h The spreading procedure restarts when both signals are received again 1 The spreading procedure can be stopped at any time by pressing the Start Stop key Possible settings in automatic mode The o...

Страница 71: ...sired speed Blower 1 To switch the blower on off see 7 5 5 14 Blower Start Stop the cellular rotor drive motor 1 Press the Start Stop Key to switch the motor on and off 7 5 8 Manual with EHR The motor...

Страница 72: ...Check the connection cable for the cellular rotor drive unit Check the plug on the control cable for damage Blower blocked 3 Check the blower for blockages Excess voltage 4 Max voltage supply 15 5 V...

Страница 73: ...d wheel nuts and adjust if nec essary Distance should be less than or equal to 4 mm Check the wheel sensor control panel plug connection Check the counting points Check the cables No signal from the l...

Страница 74: ...stment screws are incorrectly adjusted Adjust adjustment screws see Section 6 3 Adjustment screws are worn in Readjust screws to measure Pressure pads leave tracks on the lawn surface Pressure pads ar...

Страница 75: ...and renew if neces sary see Chapter 8 10 4 Drive belt Blockage of particular hoses Excessive differences in hose length means the air flow in the blocked hose is too low Install the hose at the far le...

Страница 76: ...ginal parts Third party parts often do not match the required quality and thus endanger your safety Moreover the sustained warranty and recognition of justified warranty claims can only be guaranteed...

Страница 77: ...or notification 77 8 0 Maintenance 8 2 Maintenance and inspection list 8 2 1 Basic unit Working hours Check Procedure 40 Receptacles of the two outer oscillating units Lubricating 100 Check the cleara...

Страница 78: ...ecure it against being unintentionally switched on Clean up leaking grease Before starting the machine after a longer standstill lubricate and maintain the entire machine Lubricate more often if requi...

Страница 79: ...ng must only be carried out using hand brushes suction devices or air never with bare hands RISK OF INJURY Clean the machine daily when work is completed to ensure a faultless function during the next...

Страница 80: ...i benzene caustic solutions acids etc Bind drops of oil with a binding agent and dispose of it according to the regulations Eliminate the cause Only use wire brush and caustic solutions in case of eme...

Страница 81: ...hydraulic system is not approved for the use of BIO oils CAUTION High pressure fluids leaking under high pressure can penetrate the skin causing serious injury For this reason depressurise the system...

Страница 82: ...tions in these operating instructions are based on the latest information available at the time of publication We reserve the right to make design changes at any time without prior notification 82 8 0...

Страница 83: ...if you have appropriate experience and equipment Always adhere to the recommended tyre pressure Never inflate the tyres over the recommended pressure Do not heat the wheels or tyres or carry out weld...

Страница 84: ...Replacing the tension springs Remove the screws A Release the tension springs Remove bolts B Remove tension spring together with bolt C Insert bolt C along with the new tension spring into the recept...

Страница 85: ...tension spring 2 Remove lower bearing bolts 1 from tension springs 3 Push parking supports up and secure 4 Dismantle pressure pads 5 Dismantle half shells Carefully lower the Terra Float onto the gro...

Страница 86: ...screw brackets 12 and in the bearing block 13 17 Assemble bearing block and screw brackets and attach to the rotor shaft 18 Remove the clamping sleeve 14 19 Withdraw the bearing bolt 15 20 Renew the p...

Страница 87: ...ller inwards 30 When mounting the bearing bolt 20 ensure that the bores are aligned correctly 31 Drive in clamping sleeve 19 to secure 32 Insert support frame on the inside 7 together with the bearing...

Страница 88: ...leaner or highly acidic cleaning agents Do not use any greases or oils Note the instructions from the manufacturers 8 10 1 Maintenance schedule Maintenance activity Interval Remark Calibration test At...

Страница 89: ...per can also be emptied via a hatch see Emptying the hopper through the residual discharge hatch All residues that build up during cleaning of the spreader must be collected and disposed of ac cording...

Страница 90: ...achine or short circuit Disconnect the electrical power supply before starting maintenance repair and cleaning work Wear appropriate working and protective clothing during all work Cleaning the agitat...

Страница 91: ...ot possible please use the sup plied tool Cleaning rotary feeders Pull the rotary feeders off the shaft and clean them Check individual parts for damage and wear renew if necessary When dismantling th...

Страница 92: ...ct change check the two brushes on the shaft and the rotary feeders for contamination and wear Clean or renew the brushes if necessary Removing and installing brushes 1 Removing the rotary feeder shaf...

Страница 93: ...k of injury due to high suction power of the blower Long hair or loose objects can be snagged in the blower Keep loose objects away from the area in front of the intake grille Tie up long hair The blo...

Страница 94: ...e the cable 2 Undo the lock nut 2 3 Unscrew the sensor 3 from the housing 1 Installation 1 Screw the new sensor 3 into the housing 1 until you feel resistance Only tighten the sensor by hand risk of d...

Страница 95: ...feeder shaft blue 1 x 5 0 ccm Object Number Description Rotary feeder shaft 1 x 5 0 ccm Rotary feeder shaft fully assembled comprising items 1 24 1 1 Rotary feeder shaft 2 1 Circlip DIN 471 25 x 1 2 3...

Страница 96: ...feeder shaft blue 2 x 5 0 ccm Object Number Description Rotary feeder shaft 2 x 5 0 ccm Rotary feeder shaft fully assembled comprising items 1 24 1 1 Rotary feeder shaft 2 1 Circlip DIN 471 25 x 1 2 3...

Страница 97: ...der shaft black 2 x 0 25 ccm Object Number Description Rotary feeder shaft 2 x 0 25 ccm Rotary feeder shaft fully assembled comprising items 1 24 1 1 Rotary feeder shaft 2 1 Circlip DIN 471 25 x 1 2 3...

Страница 98: ...esign changes at any time without prior notification 98 8 0 Maintenance 8 11 Replacing strip brushes the strip brushes must always be replaced in sets Undo the hexagon head bolts A and replace strip b...

Страница 99: ...machine might tilt and crush someone Disassembly for disposal 1 Set the TERRA FLOAT down on stable ground 2 Drain hydraulic oil 3 Disassemble TERRA FLOAT from the top downwards IMPORTANT Specification...

Страница 100: ...ler Operating instructions transfer declaration with guarantee card 9 2 Permissible equipment combinations Three point version 1 2 3 4 5 6 Basic unit S S S S S S Shells with nail D 5 x 65 W W W W W W...

Страница 101: ...onal Equipment 9 3 Werkzeuge Max working depth Holes per sqm Slits per m Shells with nail D 5 x 65 30 mm 1500 Shells with nail D 8 x 65 30 mm 1500 Shells with star profile 30 mm 500 9 4 Special equipm...

Страница 102: ...up to lower pull rod connection up mm 355 G Height as far as middle of upper guide bar connection bottom mm 720 H Height as far as middle of upper guide bar connection top mm 760 J Working width mm 15...

Страница 103: ...s are based on the latest information available at the time of publication We reserve the right to make design changes at any time without prior notification 103 10 0 Technical Specifications 10 1 1 T...

Страница 104: ...mm 1500 Max working depth Siehe Kapitel 9 3 Min power required for tractor KW PS 22 30 Min hydraulic operating pressure bar 140 Max hydraulic operating pressure bar 175 Tyres 18 x 8 50 8 6PR Tyre pres...

Страница 105: ...ns are based on the latest information available at the time of publication We reserve the right to make design changes at any time without prior notification 105 10 0 Technical Specifications 10 1 2...

Страница 106: ...600 925 675 1150 850 1075 800 1350 1000 M27 490 360 625 450 950 700 1200 875 1350 1000 1700 1250 1600 1150 2000 1500 M30 675 490 850 625 1300 950 1650 1200 1850 1350 2300 1700 2150 1600 2700 2000 M33...

Страница 107: ...fications 10 3 Chassis Number Enter the respective product identification no in the space provided below The number is required when ordering spare parts or making warranty claims Product Id Number 10...

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