INSTALLATION
INSTALLING THE ENGINE COOLANT HEATER
Position the engine coolant heater in its lower mounting.
Install the fuel line over the engine coolant heater using a new clamp.
HINT: Use: see 9512619 to secure the clamp.
Press the top edge of the heater into place.
Install the mounting screw and the bracket for the connector. Tighten. See:
TIGHTENING TORQUE
.
Install:
the lower coolant hose on the water pump. See the marking made earlier
the connector on the water pump
the exhaust pipe for the engine coolant heater. See:
FUEL FIRED BOOSTER HEATER EXHAUST
PIPE
the radiator hose for the water pump in its holder
the fuel line in the clip below the engine coolant heater
the connector for the engine coolant heater
the radiator hose into the passenger compartment.
Install:
the screws for the intake manifold in the cylinder head
the hose clamps at the turbocharger (TC)
the hose clamps at the mass air flow (MAF) sensor
the intake manifold between the air cleaner (ACL) and the turbocharger (TC)
the hose for the EVAP canister from the intake manifold.
Tighten the drain nipple on the radiator.
Fill with coolant and warm up the engine until the thermostat opens.
Top up if necessary.
FINISHING
NOTE:
Mark the internal position of the hoses in relation to each other before removal.
This ensures that the hoses are correctly positioned and not under stress
during installation.
2012 Volvo C30 T-5
HVAC Climate Units - Removal, Replacement And Installation
