SYNAPTICON SOMANET Circulo 7 Скачать руководство пользователя страница 521

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Error report object

Each occurring error is described in the Error Report Object.

Remedies for protection errors

How to resolve issues with over-current, over-voltage, under-voltage

and over-temperature.

Logging

Logs are provided at every state change as well as at each occurring error or warning.

Motion control

Details about motion functions available via EtherCAT.

Control Loops

Current and Torque Control Loop
Velocity Control Loop
Position Control Loop
Dual Loop Cascaded Postion Control

Modes of operation

Cyclic modes

Cyclic synchronous torque control (CST)

In torque control mode the master sends desired

torques to the drive.

Cyclic synchronous velocity control (CSV)

In velocity control modes the master sends

desired velocities to the drive.

Cyclic synchronous position control (CSP)

In position control modes the master sends

desired positions to the drive.

Profile modes

Profile position mode

In profile position mode the trajectory to a target point is generated

on the drive.

Profile velocity mode

In profile velocity mode the motor will rotate at a target velocity.

Profile torque mode

In profile torque mode the drive sends a target torque to the motor.

Homing modes
Quick stop

Stops the motor quickly in a controlled way.

Diagnostics opmode

Used for triggering diagnostic OS commands.

Switching the modes

Describes how the modes can be selected.

Control Loop Tuning

Each motor needs to be tuned before it is operational. Synapticon provides an

easy-to-use

Auto-Tuning feature

but all drives can also be tuned

manually

Extended control functionalities

These features can be used to enhance performance:

Cogging Torque Compensation

Removes ripples caused by magnetic interaction between motor

rotor and stator.

Field Weakening

The velocity range of electric motors can be extended by weakening the

magnetic field of the rotor linearly over the speed range.

Anti-Windup Control

An Anti-Windup alogorithm is used to prevent the Integrator part to

accumulate beyond acceptable boundaries.

Gain Scheduling

Applies controller gains which will change dynamically regarding the current

speed.

Motor Overload Protection (i2t)

This feature limits the overcurrent injected to the motor to

prevent damage from overheating.

Velocity feed forward

To increase the velocity of the robot’s reaction, the target position signal

Synapticon Documentation

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Содержание SOMANET Circulo 7

Страница 1: ...Synapticon Documentation Documentation v 4 19 0 Built 2022 02 01 2021 Synapticon GmbH...

Страница 2: ...1 Supply and phases 1 2 2 1 1 2 Connecting a brake 1 2 2 1 2 Encoders and IO 1 2 2 1 2 1 Encoder overview 1 2 2 1 2 2 Analog Input 1 2 2 1 2 3 Encoder ports 1 2 2 1 2 4 Digital IO 1 2 2 1 2 5 EtherCA...

Страница 3: ...der non linearity 1 2 2 3 2 Calibration Procedure 1 2 2 3 2 1 Prerequisite 1 2 2 3 2 2 Performing the procedure 1 2 2 3 2 3 Troubleshooting 1 2 2 3 2 4 Encoder system diagnostic 1 2 3 LED signals 1 2...

Страница 4: ...Specifications 1 3 1 1 1 Power Specifications 1 3 1 1 2 General specifications 1 3 1 2 Load cycle 1 3 1 3 Thermal mounting considerations 1 3 1 4 Downloads 1 3 1 4 1 Documents 1 3 1 4 2 CAD Files 1 3...

Страница 5: ...3 4 4 Using the safety functions 1 3 4 4 1 Timing diagrams 1 3 4 4 1 1 Timing diagram for STO function without connected brake 1 3 4 4 1 2 Timing diagram for STO function with SBC function 1 3 4 4 2 T...

Страница 6: ...dustrial I O Cable Adapter 1 4 3 1 Overview 1 4 3 2 Block diagram 1 4 3 3 Pinouts 1 4 3 4 Connector details and mating parts 1 4 3 5 Strain relief 1 4 3 6 Soldered cables 1 4 3 7 Attaching the adapter...

Страница 7: ...5 1 3 LED signals 1 5 1 3 1 Overview 1 5 1 3 1 1 Legend 1 5 1 3 2 Core LED 1 5 1 3 2 1 Firmware 1 5 1 3 2 2 Bootloader 1 5 1 3 3 Drive LED 1 5 1 3 4 EtherCAT LED 1 5 1 4 Safety functions STO SBC 1 5...

Страница 8: ...ry for Multi Turn 1 5 2 2 4 Mounting a bearing 1 5 2 2 5 Encoder accuracy 1 5 2 2 5 1 Wide angle error long wave error integral nonlinearity 1 5 2 2 5 2 Narrow angle error short wave error differentia...

Страница 9: ...EtherCAT module 1 5 3 2 2 Processor module 1 5 3 2 3 Drive module 1 5 3 3 Installation Guide 1 5 3 3 1 Downloads 1 5 3 3 2 Wiring instructions 1 5 3 3 2 1 Warning about using contactors behind the pow...

Страница 10: ...ting instructions 1 5 4 3 4 1 Heat dissipation 1 5 4 3 4 2 Dimensions 1 5 4 3 4 3 Interference with magnetic fields 1 5 4 4 LED signals 1 5 4 4 1 Overview 1 5 4 4 1 1 Legend 1 5 4 4 2 Core LED 1 5 4 4...

Страница 11: ...2 2 2 8 Factory Reset 2 2 3 Using keyboard shortcuts 2 2 4 Quick Open 2 3 Set up your servo drive 2 4 Motion Control Tuning 2 4 1 Overview of the Tools 2 4 2 Auto Tuning 2 4 2 1 Concept of Auto Tuning...

Страница 12: ...Nopen over EtherCAT CoE 3 1 2 1 Drive State Machine CiA 402 3 1 2 2 PDO 3 1 2 3 PDO Configuration 3 1 2 4 SDO 3 1 3 Actuator configuration 3 1 3 1 Motor and gear settings 3 1 3 1 1 Motor Configuration...

Страница 13: ...uirements 3 1 3 6 3 Detailed Description 3 1 3 6 4 Parameters 3 1 4 Encoders and I O 3 1 4 1 Analog In 3 1 4 1 1 Using single ended sensors on differential inputs 3 1 4 1 2 Nonlinear conversion 3 1 4...

Страница 14: ...7 Input counter 3 1 4 7 1 Overview 3 1 4 7 2 Limitations 3 1 4 7 3 Parameters 3 1 5 Protection 3 1 5 1 Overview 3 1 5 2 Usage 3 1 5 3 Parameters 3 1 6 Errors and Warnings 3 1 6 1 Error codes thrown by...

Страница 15: ...oming 3 1 8 2 3 5 Operation Mode dependent Bits of Status and Controlword 3 1 8 2 3 6 Parameters 3 1 8 2 4 Quick stop 3 1 8 2 4 1 Overview 3 1 8 2 4 2 Usage 3 1 8 2 4 3 Parameters 3 1 8 2 5 Diagnostic...

Страница 16: ...owing error 3 1 8 3 11 3 Following error window 3 1 8 3 11 4 Target reached function 3 1 8 3 11 5 Monitoring the internal variables 3 1 8 3 11 6 Control Effort 3 1 8 3 11 7 Parameters 3 1 8 3 12 Distr...

Страница 17: ...t PDO4 mapping 3 1 9 1 33 0x1C00 Sync Manager 3 1 9 1 34 0x1C10 SM 0 Assignment 3 1 9 1 35 0x1C11 SM 1 Assignment 3 1 9 1 36 0x1C12 SM 2 Assignment 3 1 9 1 37 0x1C13 SM 3 Assignment 3 1 9 1 38 0x2000...

Страница 18: ...1 9 1 67 4 Incremental encoder 3 1 9 1 67 5 Hall sensor Nikon A Format REM16MT SinCos module 3 1 9 1 67 6 All encoders 3 1 9 1 67 7 All encoders 3 1 9 1 67 8 Absolute encoders BiSS SSI Nikon A format...

Страница 19: ...19 BiSS SSI 3 1 9 1 69 20 BiSS 3 1 9 1 69 21 BiSS 3 1 9 1 69 22 BiSS 3 1 9 1 69 23 SSI 3 1 9 1 69 24 SSI 3 1 9 1 69 25 SSI 3 1 9 1 69 26 SSI 3 1 9 1 69 27 Incremental encoder SinCos module 3 1 9 1 69...

Страница 20: ...elocity threshold 3 1 9 1 103 0x6070 Velocity threshold time 3 1 9 1 104 0x6071 Target Torque 3 1 9 1 105 0x6072 Max torque 3 1 9 1 106 0x6073 Max current 3 1 9 1 107 0x6074 Torque demand 3 1 9 1 108...

Страница 21: ...anufacturer Specific Area 3 1 9 5 Profile Specific Area 3 1 10 Device Information 3 1 10 1 Saving and restoring configurations 3 1 10 1 1 Overview 3 1 10 1 2 Usage 3 1 10 1 2 1 Restore configuration 3...

Страница 22: ...amples of faulty values 4 1 6 2 3 Temperature Sensor input 4 1 6 2 4 Internal Resistance 4 1 7 Using Statusword and Controlword 4 1 7 1 Overview 4 1 7 1 1 What are Control and Statusword 4 1 7 1 2 How...

Страница 23: ...et to device 4 1 9 4 11 Test stable operation 4 1 9 4 12 Check Zero Position 4 2 Tutorials 4 2 1 Tuning Guides 4 2 1 1 Velocity PID Tuning 4 2 1 1 1 PID Parameter Range 4 2 1 1 2 Recommended Tuning St...

Страница 24: ...2 3 2 Steps of Operation 4 3 About this documentation 4 3 1 Warnings 4 3 2 Reporting errors 4 3 3 Using offline documentation 4 3 4 Versioning 1023 1023 1025 1025 1026 1030 1030 1030 1031 1031 Synapt...

Страница 25: ...echnical specifications Load cycle Thermal considerations Downloads Installation guide Wiring instructions Power and brake Encoders and IO Analog input specification Temperature sensor Battery for Mul...

Страница 26: ...le Thermal considerations Downloads Hardware diagrams Wiring instructions Power and brake Encoders and IO Connector types and mating parts numbers Mounting instructions On site installation guide UL L...

Страница 27: ...al I O Cable Adapter ABI BiSS Encoder Cable Adapter Samples Legacy Products Note Please note that these products are no longer sold or updated Circulo Sample B 1 Synapticon Documentation 2021 Synaptic...

Страница 28: ...on LED signals Safety functions STO SBC Specifications of the safety functions Safety connectors Wiring the safety inputs Using the safety functions Examples for realising safety functions Emergency s...

Страница 29: ...gnals Safety functions STO SBC Specifications of the safety functions Wiring the safety inputs Using the safety functions Commissioning and maintenance SOMANET Node D 3 D 4 Overview Node D 3 4 Technic...

Страница 30: ...are diagrams Installation guide Wiring instructions Connector pinouts Grounding and connecting a brake Mounting instructions LED signals Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26...

Страница 31: ...ch solder joints pins or exposed printed circuitry Do not leave the device where others can handle and possibly damage the device While the device is still in its anti static bag touch it to an unpain...

Страница 32: ...n the encoder ring and for example a magnetic brake being magnetic When storing supplying and picking parts make sure the encoder rings are not transported or stored with other magnets This includes p...

Страница 33: ...hermal considerations Downloads Installation guide Wiring instructions Power and brake Encoders and IO Analog input specification Temperature sensor Battery for Multi Turn EtherCAT STO Cable Maximum c...

Страница 34: ...ntenance Changelog of the safety related documentation Note Please note that previously released samples of SOMANET Circulo were available which differed in several aspects such as pin out and dimensi...

Страница 35: ...oviding a pin brake and safe motion option specifically designed for collaborative robot cobot joints and smart actuators Attention When dealing with electronic devices always consider these handling...

Страница 36: ...Technical specifications Load cycle Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 36 1031...

Страница 37: ...Thermal considerations Downloads Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 37 1031...

Страница 38: ...e defintions for supply voltage Maximum continuous values can be reached when thethermal mounting guidelines have been considered Please refer tothe load cycle RMS RMS RMS RMS RMS RMS 1 2 1 1 2 Genera...

Страница 39: ...60 C ambient air inside the enclosure 0 70 C on the mounting surface typically B side bearing flange of the motor Max installation altitude 2000 m Storage temperature 35 to 85 C Humidity Max 90 rH Sen...

Страница 40: ...has its own temperature protection object which is set to 100 C by default this hardware protection will not be triggered Fast ABI is supported from firmware 5 0 on Using a PT100 is not recommended C...

Страница 41: ...the wiring section Circulo 7 Encoder Specifications Position 1 inner Position 2 outer Operating principle Off axis magnetic field scanning Scanning principle 2 arrays of Hall sensors for 2 magnetic t...

Страница 42: ...ted encoders Circulo 7 Accuracy repeatability Position 1 inner Position 2 outer Accuracy 90 0 025 72 0 02 Repeatability 14 0 0039 25 0 0069 Circulo 9 Accuracy repeatability Position 1 inner Position 2...

Страница 43: ...Configuration 1 velocity commutation Configuration 2 1 2 1 1 3 1 2 Magnetic data Parameter Magnetic field strength at the surface of the chip 15 100 kA m Operating magnetic field frequency max 7 kHz...

Страница 44: ...ECAN Single Encoder Position 2 outer CR7 48 24 ECBN SOMANET Circulo 7 CR7 48 24 ECBN Dual Encoder CR7 48 24 ECDN SOMANET Circulo 7 CR7 48 24 ECDN SOMANET Circulo 9 Standard CR9 48 60 ECNN SOMANET Cir...

Страница 45: ...urrent does not exceed the allowable continuous current I sub cont max In the example of the current consisting of pulses with I I and idle phases of I 0 between them the maximum allowable duty cycle...

Страница 46: ...unting structure must be made of metal preferably aluminum have a surface quality of Rz16 or better can be the robot or machine structure the motor housing or other parts 3 Mounting of Circulo must be...

Страница 47: ...mance specifications as shown in the figure below Operation with mounting temperature hotter than specified is possible in a limited extent However the maximum continuous current and related performan...

Страница 48: ...ed temperature current range is at your own risk All tests qualifications and certifications are done up to nominal mounting temperature only Your own extensive testing and qualification inside your s...

Страница 49: ...ed that motors can reach significantly higher temperatures if continuously being operated at their max continuous current In such a case the full continuous torque spec of the motor cannot be used con...

Страница 50: ...E SOMANET CIRCULO STO SBC FUNCTIONALITY STATEMENT SOMANET CIRCULO MECHANICAL IMMUNITY SHOCK AND VIBRATION TESTS 1 2 1 4 2 CAD Files STEP MODEL OF CIRCULO 7 STEP MODEL OF CIRCULO 9 CIRCULO 7 MECHANICAL...

Страница 51: ...for Multi Turn EtherCAT STO Cable Maximum cable lengths Mating parts Mechanical integration Mounting Example Dimensions Mounting encoder rings Thermal Mounting Considerations Encoder calibration Enco...

Страница 52: ...1 2 2 1 Wiring instructions Overview of connectors Circulo 7 Circulo 9 Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 52 1031...

Страница 53: ...n Specification Temperature sensor Battery for Multi Turn EtherCAT STO Cable Maximum cable lengths Mating parts Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documen...

Страница 54: ...2 2 1 1 Power and brake 1 2 2 1 1 1 Supply and phases Circulo 7 Circulo 9 Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 54 10...

Страница 55: ...riately dissipate generated heat Note Use a protected extra low voltage PELV power supply 1 2 2 1 1 1 1 Warning about using contactors behind the power supply Attention Our servo drives are designed f...

Страница 56: ...m side of the heatsink has a flat conductive surface and can be used as a connection for Functional Earth FE For a better EMI shielding around the electronic boards it is necessary to electrically con...

Страница 57: ...ould be twisted together or at least be paired to have a minimum area between them Note This brake integrates Safe Brake Control functionality SBC Attention The brake output is not short circuit prote...

Страница 58: ...Circulo 7 Circulo 9 Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 58 1031...

Страница 59: ...der has to be mounted on the motor side for commutation purpose An encoder on a gear out side can not be used for commutation Circulo 7 Circulo 9 Synapticon Documentation 2021 Synapticon GmbH Daimlers...

Страница 60: ...Analog signals can be found in our system integration guideline Connecting and configuring analog inputs Circulo 7 Circulo 9 Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch...

Страница 61: ...not connected The supply is protected against short to ground and keeps the current below 400 mA in a continuous short The current capacity of 5 V output is shared between all connectors and the tota...

Страница 62: ...ed encoder 2 is used only Hall can be configured as external encoder 2 on port 2 Please refer to the following image for details 1 2 2 1 2 3 1 Encoder port 1 Circulo 7 Synapticon Documentation 2021 Sy...

Страница 63: ...urn For selecting a suitable battery please check these notes Protocol Function Multi turn battery supply BiSS Diff SSI Diff Encoder Type Integrated Encoder 1 External Encoder on port 1 External Encod...

Страница 64: ...7 V_BAT The current capacity of 5 V output is shared between all connectors and the total consumption is limited to 250 mA 1 2 2 1 2 3 2 Encoder port 2 Circulo 7 Synapticon Documentation 2021 Synaptic...

Страница 65: ...ound 5 A A SLO Data H3 C 6 A SLO Data 7 B B H2 B 8 B 9 I I H1 A 10 I Fast ABI is supported from firmware 5 0 on The current capacity of 5 V output is shared between all connectors and the total consum...

Страница 66: ...lo 9 Pin GPIO REM14 16MT BiSS LVTTL SSI LVTTL SPI 1 3 3 V OUT 2 Digital I O 1 Fast Push Pull SCK SLO Data SCK Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documenta...

Страница 67: ...Sink and source The current capacity of 5 V output is shared between all connectors and the total consumption is limited to 250 mA The supply is protected against short to ground and keeps the curren...

Страница 68: ...V min 2 4 V 4 44 V V max 0 4 V 0 5 V IH IL OH OL 1 2 2 1 2 5 EtherCAT STO SBC IN OUT Note This connector features both pins for EtherCAT as well as for STO SBC to facilitate true daisy chaining Detail...

Страница 69: ...lo 7 Circulo 9 Pin 1 STO SBC In 1 2 STO SBC In 2 3 Safety GND 4 RX_N 5 RX_P Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 69...

Страница 70: ...V logic Type 1 V 15 V to 24 V V 0 V to 5 V Attention When not using the STO SBC feature please attach a 24 V supply to Pin 1 and 2 and Ground to Pin 3 It s possible to daisy chain these signals to oth...

Страница 71: ...Circulo 9 Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 71 1031...

Страница 72: ...Wiring diagrams for the safety digital inputs Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 72 1031...

Страница 73: ...1V 2 5V 5V The common mode voltage Any voltage out of this range causes saturation and inaccuracy in the measurements V 15V 15V The tolerable voltage between the positive input pin and GND Any voltage...

Страница 74: ...saturation to min max ADC value V 0 5V 6V The tolerable input voltage between the input and GND Any voltage out of this range damages the analog input s circuitry R 100k Internal input resistance Erro...

Страница 75: ...pically about 1 mA please refer to the manufacturer data sheet The pull up resistor has to be selected according to the RTDs data sheet to ensure that the current is not higher or lower than required...

Страница 76: ...n the servo drive need to be activated This is done internally with a multiplexer The desired value can be selected via software through object 0x2038 subindex 3 Attention The ADC value is scaled to 1...

Страница 77: ...Analog Input Scaling For details about using temperature sensors please check our System integration guide 1 2 2 1 4 1 Specification for the single ended temperature sensor input Symbol Min typical M...

Страница 78: ...g input s circuitry R 1M Internal input resistance Error 1 1 Error in ticks Attention The temperature sensor input should only be used for measuring temperatures with RTD in lim i Synapticon Documenta...

Страница 79: ...utput voltage stability and operating life up to 25 years The self discharge per year is typically in the range of 1 Form Factor Description 1 2 AA A cylindrical cell with 25 2 mm length and 14 5 mm d...

Страница 80: ...e encoder is rotated the chip will be switched from standby to operational In this case the current consumption will be 800 A This could be negligible in most of the battery life time calculations If...

Страница 81: ...ables that are considered A Y Splitter cable that connects the first servo drive with the master It has two terminals A standard RJ45 connector for the Ethernet communication with the master A three s...

Страница 82: ...litter cable and on both sides of the Drive to Drive cable Pin Wire Function Color 1 STO SBC1 Red 2 STO SBC2 Black 3 Safety GND White 4 RX_N Green 5 RX_P Green White 6 TX_N Orange 7 TX_P Orange White...

Страница 83: ...e On the Y Splitter cable these wires are open strands at the master side 1 2 2 1 6 2 3 EtherCAT Connection Pin Function Color 1 TX_P Orange White 2 TX_N Orange 3 RX_P Green White Synapticon Documenta...

Страница 84: ...ires must be secured protected with a shrink tube that is lined with adhesive This prevents the shrink tube from sliding off All the wires should be of the same length or as much as possible of the sa...

Страница 85: ...tails Connector Manufacturer Connector Part Number Cable Thickness Cable Flexibility JST GHR 08V S As thin as possible while conforming to specs As thin as possible while conforming to specs Synaptico...

Страница 86: ...air 7 TX_P 28 8 PE 28 shield According to EtherCAT standards 1 2 2 1 6 3 2 3 Connectorization Both sides must be provided with this connector GHR 08V S from manufacturer JST 1 2 2 1 6 3 3 Y Splitter C...

Страница 87: ...lexibility STO Cable JST GHR 08V S As thin as possible while conforming to specs As thin as possible while conforming to specs EtherCAT Cable any RJ45 According to LINK5 Synapticon Documentation 2021...

Страница 88: ...2 TX_N 2 6 28 orange 2 Twisted pair 3 TX_P 1 7 28 orange white 2 PE shield 8 28 shield 1 2 3 Exemplary used by Synapticon According to TIA EIA 568B According to EtherCAT standards 1 2 2 1 6 3 3 3 Con...

Страница 89: ...um voltage of 100V wire to wire and wire to shield 1 2 2 1 6 3 3 5 Cable Thickness and Flexibility The cable must be as thin and as flexible as possible Synapticon Documentation 2021 Synapticon GmbH D...

Страница 90: ...cable length Main supply cable 30 m Ethercat cable 30 m Motor cable 3 m Brake cable 3 m Encoder cable 3 m Digital I O cable 3 m Analog inputs cable 3 m Temperature sensor cable 3 m Synapticon Document...

Страница 91: ...AWG Temperature Sensor JST GHR 02V S SSHL 002T P0 2 1 28 AWG EtherCAT STO SBC In Out JST GHR 08V S Customized cable 28 32 AWG Brake Connector JST ZER 02V S SZE 002T P0 3 2 28 AWG 24V 48V Supply TE Co...

Страница 92: ...4 520447 2 4 10 12 AWG 24V 48V Supply piggyback 6 Molex 0190130033 3 10 12 AWG Motor Phases Molex 0190070040 3 0190070041 4 10 12 AWG 1 2 3 4 5 6 Crimped cable from JST Sales America can be used Parts...

Страница 93: ...2 Mechanical integration Mounting Example Dimensions Mounting encoder rings Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 93...

Страница 94: ...tite 243 If the Circulo internal encoder is used it is mandatory to use two 3 mm ISO 8734 dowel pins for aligning the Circulo internal encoder read heads with the actuator Circulo is designed to induc...

Страница 95: ...e for gluing the hub to the shaft tested with Loctite 648 and a G6 h7 fit for the inner and H7 g6 for the outer encoder disc These aluminum adapters are connected to the appropriate shaft by a press f...

Страница 96: ...If it is not supported properly this might result in poor performance or even failure of the corresponding position encoder Note The bearing adapter must be designed individually according to each ap...

Страница 97: ...motor phase cables It is recommended to use these cutouts so that the outer diameter of the actuator is minimized and to shorten the cable lengths to avoid unnecessary cable tangle Synapticon Document...

Страница 98: ...Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 98 1031...

Страница 99: ...ase ensure sufficient contact to heat conducting materials and use thermal paste if necessary Attention Servo drives should not be mounted in direct sunlight 1 2 2 2 2 1 Dimensions Circulo 7 Synaptico...

Страница 100: ...Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 100 1031...

Страница 101: ...Circulo 9 Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 101 1031...

Страница 102: ...Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 102 1031...

Страница 103: ...621 g Circulo 9 23 402 g 30 949 g Inertia Inner Ring Outer Ring Circulo 7 0 025 Kg cm 0 087 Kg cm Circulo 9 0 130 Kg cm 0 2981Kg cm 1 2 2 2 2 3 Drilling patterns Circulo 7 Synapticon Documentation 20...

Страница 104: ...Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 104 1031...

Страница 105: ...Circulo 9 Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 105 1031...

Страница 106: ...bearing is required it can be fitted into the dowel holes and tightened with screws Circulo 7 Circulo 9 Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation...

Страница 107: ...1 2 2 2 2 5 Side view with phase connectors Circulo 7 Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 107 1031...

Страница 108: ...Circulo 9 Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 108 1031...

Страница 109: ...distance between an encoder ring and an encoder read head Air gap B is the distance between the top side of an encoder ring and the mounting surface of Circulo C is the distance between the bottom sid...

Страница 110: ...gth and recommends the next action Circulo 9 Value Inner Ring Outer Ring A mm 0 4 0 20 0 75 0 20 B mm 0 66 0 14 0 31 0 14 C mm 2 84 0 13 3 19 0 13 Note that dimension A and the respective tolerance ar...

Страница 111: ...se the narrow angle error amplitude This can be compensated by calibration Moving the chip closer to the center of the ring will have the most effect due to a direct influence on the main positioning...

Страница 112: ...system It has a direct effect on the encoder system in terms of performance and robustness Hence it should be as minimal as possible Please refer to our encoder calibration guide for more information...

Страница 113: ...nd higher Note A special firmware is required for performing the calibration routine which is marked with v0 x y calibration You will find it in the list of firmwares in OBLAC Drives on the calibratio...

Страница 114: ...of the dynamic trajectories The total angle measurement error non linearity of the encoder system is composed of 2 parts Wide angle errors installation dependent non linearity Non linearity caused by...

Страница 115: ...nalogue signals errors and magnetic target magnetization errors It s not possible to clearly distinguish the contribution of each error type but the total system specific non linearity is specified in...

Страница 116: ...or or position encoding device It can be an optical disk magnetic ring or a capacitive system Very accurate magnetic rings are expensive and further accuracy improvements result in exponential product...

Страница 117: ...ly important to produce encoder relevant mechanical parts with the highest precision possible to achieve good encoder accuracy 1 2 2 3 1 3 Detecting the encoder non linearity To inspect the effect of...

Страница 118: ...le on Circulos that are part of an assembly e g a robot joint that is delivered preconfigured and calibrated by a joint manufacturer 1 2 2 3 2 2 Performing the procedure Note If you turn off the Circu...

Страница 119: ...nfiguration of the motor shaft encoder and open the Encoder Calibration tab The calibration requires mechanical rotation of the motor with an attached encoder see table below The encoder will perform...

Страница 120: ...he Limited Range Calibration has a minimum possible motion range Encoder Minimum motion range Circulo 7 Internal encoder 1 Inner ring 7 gear ratio 360 degrees Circulo 7 Internal encoder 2 Outer ring 7...

Страница 121: ...lly with the production firmware For details please refer to Commutation Offset Detection On a dual encoder system the calibration has to be repeated for the second encoder ring Internal encoder 1 sim...

Страница 122: ...likely to cause an error If the phase reserve is 0 then the encoder system will not provide a reliable absolute position Check the troubleshooting section Note The calibration procedure might change...

Страница 123: ...b 1 2 2 3 2 3 Troubleshooting If the Encoder Calibration Procedure has failed during recording please check the error description and go through the hints in this troubleshooting section If the calibr...

Страница 124: ...e Nominal air gap for each encoder ring If the ring is further away than specified the following pattern will appear in the calibration results irregular high oscillations and isolated points outliers...

Страница 125: ...can be used for diagnostics Note that even a magnetic tip of the screwdriver can disrupt the magnetization pattern Attention Please observe the general handling guidelines for magnetic rings to preve...

Страница 126: ...U number Revision 1 Don t have any marks on it ACC 002X 01 Revision 2 Printed text on the outer diameter that includes production week and year SKU number Can have some text on top of the rubber mater...

Страница 127: ...ource during the ring mounting process mechanical design should take a priority Note The releases of the OBLAC Drives at version v21 1 0 beta 4 and before display the estimated air gap based on outdat...

Страница 128: ...the goal Attention The feature currently needs to perform a full revolution and does not respect the software position limits 1 2 2 3 2 4 3 Check encoder errors This command establishes a direct comm...

Страница 129: ...d Circulo 7 12000 RPM or Circulo 9 6000 RPM FRQ_ABZ Encoder maximum speed was exceeded Encoder maximum speed was exceeded Circulo 7 12000 RPM or Circulo 9 6000 RPM NON_CTR Internal Encoder calibration...

Страница 130: ...e EEPROM memory of the chip is distorted Power Cycle the drive If this can t be reset there might be a hardware problem Please contact support Synapticon Documentation 2021 Synapticon GmbH Daimlerstra...

Страница 131: ...antly luminous Single flashes 1 pulse per second Slow blinking 3 pulses per second Fast blinking 10 pulses per second Two colored behavior One part of the LED is constantly luminous the other is blink...

Страница 132: ...overview of the firmware state at a glance to quickly see whether a drive is operating nominally 1 2 3 2 1 Firmware CiA 402 State Not Ready to Switch On Switch on Disabled Ready to Switch On Switched...

Страница 133: ...1 2 3 3 EtherCAT LED Signals on the EtherCAT LED are required for EtherCAT conformity LED 1 Port 1 In ACT LED 2 Port 2 Out ACT LED 3 RUN RUN is constantly showing a green light if there is a cable co...

Страница 134: ...hen the command has been released e g manually resetting the emergency stop device the currents are allowed to be carried to the motor and to the brake The safety system must be designed to meet the r...

Страница 135: ...s Safety parameters IEC 61508 2010 Probability of dangerous failure per hour PFH 1 59 10 hour Probability of dangerous failure on demand PFD 1 39 10 Safe Failure Fraction SFF 99 95 Hardware Fault Tole...

Страница 136: ...olled location which does not contain conductive contamination or by using IP54 enclosure according to IEC 60529 1989 A1 1999 A2 2013 Safe digital inputs STO SBC input Number of digital inputs 2 dual...

Страница 137: ...ive main power supply 48 VDC Min output voltage 0 V Max current 1 A Max peak current 4 A Note This PWM controlled brake is configured by the same object as the regular brake Synapticon Documentation 2...

Страница 138: ...into the EtherCAT connector Please refer to the EtherCAT pinout table for details Mating parts can be found here under EtherCAT STO SBC Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D...

Страница 139: ...cted fixed and protected against external damage e g by cable ducting armouring OR separate multicore cables OR installation within an electrical enclosure OR individually shielded with earth connecti...

Страница 140: ...to SIL 3 PL e cat 3 Note Safety GND functions as a secondary line when a PLC with Plus Minus output is used Attention In case of multiple drive connection ensure that the output driver has sufficient...

Страница 141: ...tiple drive connection ensure that the output driver has sufficient current driving capability 1 2 4 3 3 Connection diagram for the brake Now you are ready to use the feature Safety functions Synaptic...

Страница 142: ...e activated if a brake is connected it will be engaged To prevent damaging the brake a Safe Stop Category 1 SS1 is recommended 1 2 4 4 1 Timing diagrams 1 2 4 4 1 1 Timing diagram for STO function wit...

Страница 143: ...1 2 4 4 1 2 Timing diagram for STO function with SBC function Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 143 1031...

Страница 144: ...Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 144 1031...

Страница 145: ...ation of the STO SBC function the servo drive verifies that the two channels of the module are internally operating correctly In case an internal fault is detected the servo drive will stop the motor...

Страница 146: ...elay with an external safety logic device such as a safety timer This way an equivalent of SS1 with time monitoring is implemented Attention The STO function does not provide electrical isolation from...

Страница 147: ...and hazard analysis is required for each application to find necessary safety functionalities and the requirements for the safety functions Emergency stop Stop category 1 emergency stop Safe stop 1 P...

Страница 148: ...C emergency stop switch Please read the section about theworking principle of the Safety circuit All cases above requires correct behaviour from the controlling PLC After releasing the emergency stop...

Страница 149: ...mediately the signal to the Master PLC IPC Digital Input When the Digital Input is logical 0 the Master PLC IPC shall request quick stop via EtherCAT Controlword 0x6040 K3 K4 are triggered after a con...

Страница 150: ...stop viaEtherCAT Controlword 0x6040 Delay time in Safety relay Configure the time according to your application The delay time should be longer than the maximum deceleration time of the application R...

Страница 151: ...rify that the PFD PFHd is sufficiently low for the desired safety level You can find the values for SOMANET Circulo here Commissioning Test and validate the safety functions before taking the system i...

Страница 152: ...14118 A lockable safety switch for activating the STO SBC function is required The function Prevention of unexpected start up can be used for system maintenance activities e g Repairing cleaning acti...

Страница 153: ...d stored who what when 2 Define maintenance routines according to the need see chapter maintenance 1 2 4 6 2 Maintenance IEC 61800 5 2 2017 requires to have a maintenance test for STO SBC function The...

Страница 154: ...al Safety Module Documentation 2020 12 09 4 5 5 Update Add Safety parameters 2021 01 19 4 5 9 Update Correct Safety details 2021 01 27 4 5 10 Update Correct Safety details and remove SELV 2021 02 01 S...

Страница 155: ...erations Downloads Hardware diagrams Installation guide Wiring instructions Power and brake Encoders and IO Connector types and mating parts numbers Mounting instructions On site installation guide UL...

Страница 156: ...always consider these handling instructions Technical specifications Load cycle Thermal considerations Downloads Hardware diagrams Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 711...

Страница 157: ...S Maximum Efficiency 98 Maximum continuous values can be reached when the thermal mounting guidelines have been considered Please consider these defintions for supply voltage Please refer tothe load c...

Страница 158: ...4 6 2013 IEC 61000 4 3 2020 IEC 61000 4 2 2008 IEC 61000 4 8 2009 IEC 61800 5 1 2007 IEC 60204 1 2016 Compliance with European directives CE EMC Directive 2014 30 EU Certificates UL listed Node 400 N...

Страница 159: ...lease contact sales synapticon com Upon Request Two Digital IO can be configured as 5 0 V CMOS logic Upon request only please contact sales synapticon com Depends on the firmware used Value given for...

Страница 160: ...e wave load cycle alternating between 0 and max current a duty cycle of 10 is achievable The value can be higher for optimized system setups e g 25 when using a SOMANET Node variant with directly sold...

Страница 161: ...ures are typically too complex to reflect them here a simple geometry rectangular aluminum plate of 250 x 250 x 20 mm was selected The drive is bolted to the center of a metal plate of such geometry u...

Страница 162: ...Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 162 1031...

Страница 163: ...ETY EC TYPE EXAMINATION SOMANET NODE SAFETY CERTIFICATE SOMANET NODE SAFETY 1 3 1 4 2 CAD Files STEP MODEL SOMANET NODE STEP MODEL SOMANET NODE SAFETY Synapticon Documentation 2021 Synapticon GmbH Dai...

Страница 164: ...ot be exposed to external magnetic fields see our mounting instructions for details Wiring instructions Power and brake Encoders and IO Connector types and mating parts numbers Mounting instructions O...

Страница 165: ...2 1 1 Overview of connectors Power and brake Encoders and IO Connector types and mating parts numbers Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v...

Страница 166: ...reasons Attention No reverse polarity protection Always ensure that the power cables are connected correctly otherwise the Drive may be damaged beyond repair Terminal 1 Phase A 2 Phase B 3 Phase C 4...

Страница 167: ...t efficient servo drives available The heat generation is not linear which makes it actually more noticeable at idle or low power Please ensure by design of your mounting situation that the heat inter...

Страница 168: ...the transient voltage suppression diodes could get damaged due to the power up voltage increase Surge This is likely to happen when the power up occurs fast and can lead to complete failure of your s...

Страница 169: ...efault Logic Supply is deactivated it is therefore recommended to use Logic Ground pin 7 of the Main Supply Connector for the brake If Logic Supply is active Ground of the brake can be connected to th...

Страница 170: ...make sure the servo drive is properly grounded You can connect the heatsink to ground Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 202...

Страница 171: ...LO Data 7 B 8 B 9 I 10 I This is a differential line according to RS422 RS485 standards This is a 5 V supply that can provide up to 250 mA for external use The supply is protected against short to gro...

Страница 172: ...his is a differential line according to RS422 RS485 standards This is a single ended TTL line with 1 kOhm pull up resistors This is a 5 V supply that can provide up to 250 mA for external use The supp...

Страница 173: ...inst short to ground and keeps the current below 400mA in a continuous short Can be configured as 5 0 V CMOS logic Upon request only please contact sales synapticon com This is a 5 V supply that can p...

Страница 174: ...10 V Analog input 2 0x2402 7 5 V 8 10 V 9 Analog Input 3 Differential 5 V Analog input 3 0x2403 10 Analog Input 3 Differential 5 V Analog input 3 0x2403 11 Analog Input 4 Differential 5 V Analog inpu...

Страница 175: ...Differential Symbol Min typical Max Description Impact V 10V 10V The input voltage between the positive and negative input pins Any voltage out of this range causes saturation to min max ADC value V 1...

Страница 176: ...tolerable input voltage between the input and GND Any voltage out of this range damages the analog input s circuitry R 20 4k Internal input resistance Error 1 1 Error in ticks in lim i 1 3 2 1 3 4 2...

Страница 177: ...e implemented externally For details about using temperature sensors please check our System integration guide 1 3 2 1 3 4 3 Attaching a voltage divider A voltage divider is needed when the Analog In...

Страница 178: ...e single ended analog input is 20 4 k and it is connected in parallel to the RTD sensor i 1 3 2 1 3 5 EtherCAT port Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Doc...

Страница 179: ...air negative line Pin 1 is on left 1 3 2 1 3 5 2 EtherCAT OUT Port Pin Name Function 1 TX Differential transmit pair positive line 2 TX Differential transmit pair negative line 3 Shield 4 RX Different...

Страница 180: ...2 26 30 AWG Power Terminal Block Phoenix Contact N A 5859 WH005 Alpha Wire EtherCAT IN OUT Molex 510210500 500588000 28 32 AWG Crimped cable from JST Sales America can be used Parts number AGHGH28K305...

Страница 181: ...eat conducting surface made of a suitable material such as aluminum Ensure that the servo drive is screwed properly to the heat conducting surface to facilitate the heat transfer 1 3 2 2 2 Dimensions...

Страница 182: ...ch of the available thread length as possible for tightening the Node to prevent damage to the thread Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4...

Страница 183: ...on Please also consider the magnetic fields that emanate from the brake These are the preferred arrangements 1 At any position but shielded with a Faraday s cage 2 Behind the motor 3 Beside the motor...

Страница 184: ...lass T Fuse rated min 160Vdc 50A 20kA JDDZ 7 E81895 Temperature rating of field installed conductors 85 N A 1 3 2 3 1 Branch fuse required SOMANET servo drives don t have a fuse on board so a branch f...

Страница 185: ...branch circuit protection Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes Attention CSA For Canada Integral solid state short...

Страница 186: ...stallation et de fonctionnement fournies dans le manuel d installation utilisation pr vu pour ce produit Cette information est disponible en ligne sur www doc synapticon com et peut tre t l charg e so...

Страница 187: ...icate errors 1 3 3 1 1 Legend Symbol Explanation Off Constantly luminous Single flashes 1 pulse per second Slow blinking 3 pulses per second Fast blinking 10 pulses per second Synapticon Documentation...

Страница 188: ...to indicate internal status and errors It provides an overview of the firmware state at a glance to quickly see whether a drive is operating nominally 1 3 3 2 1 Firmware CiA 402 State Not Ready to Sw...

Страница 189: ...the LED fading in rainbow colors indicating that the bootloader is active 1 3 3 3 Drive LED The four LEDs on the Drive module show Hardware Errors LED 1 Red LED 2 Red LED 3 Red LED 4 Green Explanation...

Страница 190: ...herCAT conformity LED 1 OUT ACT LED 2 OUT LINK LED 3 IN ACT LED 4 IN LINK LINK is constantly showing a green light if there is a cable connected to either OUT or IN ACT is blinking when there are tran...

Страница 191: ...nd to a brake when STO SBC command has been given e g from an emergency stop device When the command has been released e g manually resetting the emergency stop device the currents are allowed to be c...

Страница 192: ...Changelog of the safety related documentation 1 3 4 1 Dimensions Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 192 1031...

Страница 193: ...ation level SIL according to IEC 61508 2010 SIL 3 Performance Level PL according to ISO 13849 1 2015 PL e cat 3 Safe Failure Fraction SFF 99 99 Probability of dangerous failure per hour PFH 1 07 10 ho...

Страница 194: ...ive is out of operation PD2 environment can be reached for example with environmentally controlled location which does not contain conductive contamination or by using IP54 enclosure according to IEC...

Страница 195: ...pply 48 VDC Min output voltage 0 V Max current 1 A Max peak current 4 A Note This PWM controlled brake is configured by the same object as the regular brake 1 3 4 2 3 Block diagram Simplified block di...

Страница 196: ...rs according to ISO 13849 2 2012 between signals STO SBC 1 and STO SBC 2 permanently connected fixed and protected against external damage e g by cable ducting armouring OR separate multicore cables O...

Страница 197: ...2 IN1 STO SBC input 1 Input 1 for STO SBC 3 IN1 STO SBC input 1 Extra Pin for Input 1 4 IN2 STO SBC input 2 Input 2 for STO SBC 5 GND Safety GND Must be isolated from main Ground 6 BY Bypass Connect t...

Страница 198: ...using plus plus logic must be connected to both inputs for redundancy PLCs using plus minus logic are only connected to the input 1 which must be bridged to input 2 The redundant channel in this case...

Страница 199: ...ple drive connection ensure that the output driver has sufficient current driving capability 1 3 4 3 1 2 3 Safety PLC plus plus output Allows safety functions up to SIL 3 PL e cat 3 For example Safety...

Страница 200: ...for connecting a brake when Node Safety is used use the safety brake connector of the safety circuit SBC out instead of phase D of the drive circuit ensure to connect the brake GND signal to the Brake...

Страница 201: ...gnation Function 1 Brake 2 Brake Note The safe brake is PWM based and can be configured with the regular brake object Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich D...

Страница 202: ...ST ZER 02V S SZE 002T P0 3 0 08 0 21 mm 28 24 AWG Safe digital I O port JST GHR 06V S SSHL 002T P0 2 0 05 0 13mm AWG 30 26 Please observe the maximum allowed cable lengths Connection Maximum wire leng...

Страница 203: ...e activated if a brake is connected it will be engaged To prevent damaging the brake a Safe Stop Category 1 SS1 is recommended 1 3 4 4 1 Timing diagrams 1 3 4 4 1 1 Timing diagram for STO function wit...

Страница 204: ...1 3 4 4 1 2 Timing diagram for STO function with SBC function Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 204 1031...

Страница 205: ...Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 205 1031...

Страница 206: ...ted the servo drive will enter Fault state and indicate a fault SfeDilvd in the Error Report object During the activation of the STO SBC function the servo drive verifies that the two channels of the...

Страница 207: ...Subindex 1 Bit 1 STO status is the first bit of byte 2 Bit 2 SBC status is the first bit of byte STO SBC status 0 is not active 1 is active 0x2611 Safety Digital Input Subindex 1 Input 1 2 Input 2 Inp...

Страница 208: ...al changes need to be carried out on the system e g modifying the motor cabling the servo drive shall be completely isolated from mains supply with a mechanical switch Synapticon Documentation 2021 Sy...

Страница 209: ...3 4 5 2 Stop category 0 STO The STO and SBC functions can be used for implementing the category 0 emergency stop function according to IEC 60204 1 2016 The Emergency stop function can be realized Wit...

Страница 210: ...he signal to the Master PLC IPC Digital Input When the Digital Input is logical 0 the Master PLC IPC shall request quick stop via EtherCAT Controlword 0x6040 K3 K4 are triggered after a configurable t...

Страница 211: ...stop viaEtherCAT Controlword 0x6040 Delay time in Safety relay Configure the time according to your application The delay time should be longer than the maximum deceleration time of the application R...

Страница 212: ...hat the PFD PFH of the safety function is sufficiently low for the desired safety level You can find the values for SOMANET Node Safety here Commissioning Test and validate the safety functions before...

Страница 213: ...ted and stored who what when 2 Define maintenance routines according to the need see chapter maintenance 1 3 4 6 2 Maintenance IEC 61800 5 2 2017 requires to have a maintenance test for STO SBC functi...

Страница 214: ...pdate Update safety specs and wiring diagrams Add supported motors 2019 12 17 2 4 5 5 Update Update safety specs 2019 12 19 2 4 5 6 Update Add Common Cause Failure 2020 01 09 3 0 0 Update Add Example...

Страница 215: ...g with electronic devices always consider these handling instructions SOMANET Braking Chopper 48V 500W Sin Cos Encoder Cable Adapter Industrial I O Cable Adapter ABI BiSS Encoder Cable Adapter Synapti...

Страница 216: ...ling is provided When the motor is used for actively decelerating a load electrical power will be regenerated If the drives are supplied by a standard power supply with no recuperation function such r...

Страница 217: ...n the DC bus may increase up to 5 Volts above the threshold voltage as long as the regenerated power is below 430 W for a short period of time Please consider this when designing your system The Braki...

Страница 218: ...o the GND plane in the PCB the isolation will break when a conductive Spacer is used between the mounting holes on the PCB and chassis This can violate an existing earthing system and if a SELV power...

Страница 219: ...X X 57 V Either OFF or ON 1 4 1 4 Connecting the Board to DC BUS 1 4 1 4 1 Suitable cables 1 1857 BK005 black and 1857 RD005 red from Alpha Wire Stranded 18 AWG 7 26 2 781801 BK005 black and 781801 R...

Страница 220: ...uick stop strategies etc There is no universal rule of thumb indicating how many SOMANET Chopper 500 boards are required for a certain number of motors Developers should compute the regenerative power...

Страница 221: ...r deactivates itself due to thermal protection or it is just not able to drain the amount of current that it would need to drain in order to keep the DC bus voltage constant In either of these two cas...

Страница 222: ...1 4 1 8 Dimensions DOWNLOAD STEP MODEL Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 222 1031...

Страница 223: ...used to convert Sin Cos encoder signals to BiSS Protocol This feature can be used by any board that supports BiSS for exampleSOMANET Node rev D 4 E 1 or SOMANET Circulo 1 4 2 2 Block Diagram Synaptic...

Страница 224: ...1 5 V Output max 100 mA 2 SIN Input 3 COS Input 4 ZERO Input If used with SOMANET Node this 5 V supply that can provide up to 100 mA for external use Synapticon Documentation 2021 Synapticon GmbH Daim...

Страница 225: ...Input 2 COS Input 3 SIN Input 4 GND 5 V return 1 4 2 3 3 Interface Connector The interface connector comes with a cable which will be connected to the encoder port that features BiSS For connecting pl...

Страница 226: ...turn 4 MA Input 5 SLO Output 6 SLO Output 1 4 2 4 Mounting remarks The PCB can be shrinked to a shrink tube with a diameter of 20 mm Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71...

Страница 227: ...a cable There is the possibility to place a CAP and a resistor between PE and GND In Standard version this is not placed If not needed the strain reliever part can be broken off then the module is sho...

Страница 228: ...ndard industrial isolated 24 V I Os It converts 4 GPIOs to two digital inputs and outputs The main purpose of the adapter is to enable connection of 24 V I O industrial devices to SOMANET servo drives...

Страница 229: ...m 1 x 18mm x 12mm Operating temperature 25 60 C Storage temperature 40 85 C Digital Inputs 24V Number of inputs 2 0 input signal voltage 3 5 V Type 1 3 according to EN 61131 2 1 input signal voltage 1...

Страница 230: ...r cross section AWG min 30 Conductor cross section AWG max 26 Mating part for Housing GHR 08V S Crimping Contact SSHL 002T P0 2 J2 and J3 Connectors Manufacturer Phoenix Contact Part number 1771059 Sy...

Страница 231: ...s well as ferrules Note The PCB can be shrinked to a shrink tube with a diameter of 20 mm 1 4 3 5 Strain relief The board will be delivered with a strain relief A cable tie can be used as a strain rel...

Страница 232: ...apter Due to its small size the adapter isn t equipped with a specific hole for screwing it to a structure If it has been fitted into a shrink tube it can be treated like a cable It s also possible to...

Страница 233: ...convert signals of high resolution differential ABI encoders to BiSS Protocol This adapter can be used by any board that supports BiSS for example SOMANET Node or SOMANET Circulo 1 4 4 2 Block Diagra...

Страница 234: ...ent 1 5 V Output max 100 mA 2 A Input 3 B Input 4 I Input If used with SOMANET Node this 5 V supply that can provide up to 100 mA for external use Synapticon Documentation 2021 Synapticon GmbH Daimler...

Страница 235: ...Input 2 B Input 3 A Input 4 0V 5 V return 1 4 4 3 3 Interface Connector The interface connector comes with a cable which will be connected to the encoder port that features BiSS For connecting please...

Страница 236: ...turn 4 MA Input 5 SLO Output 6 SLO Output 1 4 4 4 Mounting remarks The PCB can be shrinked to a shrink tube with a diameter of 20 mm Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71...

Страница 237: ...e possibility to place a CAP and a resistor between PE and GND In Standard version this is not placed If not needed the strain reliever part can be broken off then the module is shorter 1 4 4 6 Solder...

Страница 238: ...ngs Mounting a bearing Encoder accuracy Encoder Calibration LED signals Safety functions STO SBC Specifications of the safety functions Safety connectors Wiring the safety inputs Using the safety func...

Страница 239: ...gnals Safety functions STO SBC Specifications of the safety functions Wiring the safety inputs Using the safety functions Commissioning and maintenance SOMANET Node D 3 D 4 Overview Node D 3 4 Technic...

Страница 240: ...re diagrams Installation guide Wiring instructions Connector pinouts Grounding and connecting a brake Mounting instructions LED signals Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D...

Страница 241: ...y designed for collaborative robot cobot joints and smart actuators Note This is the documentation for Sample A 2 These samples are no longer sold Pleaserefer to our production version Attention When...

Страница 242: ...imensions and mechanical mounting Mounting encoder rings Encoder accuracy LED signals Safety functions STO SBC Specifications of the safety functions Wiring the safety inputs Using the safety function...

Страница 243: ...otors BLDC PMSM Integrated safety functions STO SBC according to SIL3 Pl e Integrated Encoder 1 yes optional 20bit absolute multi turn with battery Integrated Encoder 2 yes optional 20bit absolute Sup...

Страница 244: ...grated brake Yes optional phase DC MOSFET core 1 5 1 1 3 Optional Integrated Encoders SOMANET Circulo is available in different versions With one additional encoder ring in two positions which is moun...

Страница 245: ...f Hall sensors for 2 magnetic tracks Interface BiSS Encoder resolution 19 bit 20 bit Absolute position On both encoders Multiturn resolution 18 bit battery based Maximum speed 12000 RPM 6000 RPM Synap...

Страница 246: ...curacy and repeatability after encoder calibration 1 5 1 1 3 1 1 Functions Encoder 1 inner Mounted on Configuration 1 joint Configuration 2 motor Functions Configuration 1 position Configuration 2 pos...

Страница 247: ...ing magnetic field frequency max 7 kHz External magnetic field max 20 mT 1 5 1 1 4 Optional Integrated Brake Brake specifications Type Solenoid latch Detailed specifications TBD Synapticon Documentati...

Страница 248: ...d to external magnetic fields Wiring instructions Power supply and motor brake Encoders and IO Temperature sensor Mating parts and encoder battery Dimensions and mechanical mounting Mounting encoder r...

Страница 249: ...Pinouts and details for each connector Power supply and motor brake Encoders and IO Temperature sensor Mating parts and encoder battery Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D...

Страница 250: ...2 1 2 1 Power Terminal 1 5 1 2 1 2 2 Motor phases Important The motor and power cables must be twisted for EMC reasons Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich...

Страница 251: ...ted heat Note Use a protected extra low voltage PELV power supply 1 5 1 2 1 2 2 1 Warning about using contactors behind the power supply Attention Our servo drives are designed for voltages between 24...

Страница 252: ...e If your system has an attached brake please connect the brake cables to the brake connector These two threads should be twisted together or at least be paired to have a minimum area between them Not...

Страница 253: ...Important Please make sure the servo drive is properly grounded Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 253 1031...

Страница 254: ...Analog Input Note Details about measuring Analog signals can be found in our system integration guideline Connecting and configuring analog inputs Synapticon Documentation 2021 Synapticon GmbH Daimler...

Страница 255: ...to ground and keeps the current below 400mA in a continuous short This is a 10 V supply that can provide up to 25 mA for external use The supply is protected against short to ground and keeps the curr...

Страница 256: ...fferential ALL Only 2 out of the 3 Encoders can be used at the same time Pin ABI Differential ABI Single Ended BiSS Differential SSI Differential Half Duplex A Format Differential HALL 1 MA Clock SD A...

Страница 257: ...3 3 V or 5 V MOSI MOSI 6 Digital output 4 Configurable as 3 3 V or 5 V SS SS 7 5 V 5 V 5 V 5 V 5 V 5 V 8 Digital IO 5 Configurable as 3 3 V or 5 V 9 Digital IO 6 Configurable as 3 3 V or 5 V 10 Digit...

Страница 258: ...V or 5 V This configuration is done in object 0x2214 GPIO global options Note Each Digital IO needs to be configured as a Digital Input or Output via object 0x2210 GPIO The object can also be used to...

Страница 259: ...Attention When not using the STO SBC feature the function must be bypassed by bridging the jumpers 1 5 1 2 1 3 6 Encoder Battery for multi turn Pin Signal Synapticon Documentation 2021 Synapticon GmbH...

Страница 260: ...ble battery please checkthese notes 1 5 1 2 1 3 7 EtherCAT In Out Pin Signal 1 RX 2 RX 3 Shield PE 4 TX 5 TX Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentat...

Страница 261: ...istors in the servo drive need to be activated This is done internally with a multiplexer The desired value can be selected via software through object 0x2038 subindex 3 Details are described in Analo...

Страница 262: ...ales America Inc GHR 06V S SSHL 002T P0 2 1 28 AWG Temperature Sensor JST Sales America Inc GHR 03V S SSHL 002T P0 2 1 28 AWG Battery Connector JST Sales America Inc GHR 02V S SSHL 002T P0 2 1 28 AWG...

Страница 263: ...2 500588000 28 32 AWG Brake Connector JST Sales America Inc ZER 02V S SSHL 002T P0 2 3 26 AWG STO SBC Jumper Harwin Inc M50 2020005 N A N A 24V 48V Supply TE Connectivity 3 520408 2 14 16 AWG Motor Ph...

Страница 264: ...4 5 mm diameter Nominal capacities up to 1 2 Ah are available 1 6 D A flat wafer cell comparable to a coin cell Diameter 32 9 mm height 10 2 mm Nominal capacities up to 1 7 Ah are available 1 10 D A f...

Страница 265: ...1 Please ensure sufficient contact to heat conducting materials and use thermal paste if necessary Attention Servo drives should not be mounted in direct sunlight 1 5 1 2 2 1 Dimensions Circulo 7 Syna...

Страница 266: ...Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 266 1031...

Страница 267: ...Circulo 9 Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 267 1031...

Страница 268: ...1 5 1 2 2 2 Drilling patterns for mounting Circulo 7 Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 268 1031...

Страница 269: ...Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 269 1031...

Страница 270: ...Circulo 9 Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 270 1031...

Страница 271: ...d properly to the heat conducting surface to facilitate the heat transfer That s it The next step is commissioning and tuning your drive Commissioning and tuning with OBLAC Drives 1 5 1 2 2 3 1 Downlo...

Страница 272: ...0 4 mm 0 1 Mounting the chip closer than 0 3 mm will result in noise distortion that can not be removed by analogue calibration or by a filter Mounting the chip further than 0 5 mm will result in a d...

Страница 273: ...Circulo 7 Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 273 1031...

Страница 274: ...Circulo 9 Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 274 1031...

Страница 275: ...sed more than specified values the chip might fail sensing the magnetic field and throw an error 1 5 1 2 3 2 2 Tangential displacement t This displacement is along the direction of disc rotation It is...

Страница 276: ...ible The best way to cope with it is to perform a calibration with a high accuracy reference encoder The built in auto calibration procedure usually can t fully remove this error If this error is not...

Страница 277: ...A precise encoder allows to achieve faster reaction time sharper position and velocity loops tuning better tracking of the dynamic trajectories In this section the main encoder error types will be co...

Страница 278: ...of this frequency indicates the origin of the error 1 x RPS Eccentricity of the magnetic ring axis 2 x RPS Ovality of the magnetic ring 3 8 x RPS mounting of the magnetic ring for example amount of th...

Страница 279: ...occuring errors are also reflected in the Error Report Object For your reference the position of the LED with the heatsink removed is given in the picture below 1 5 1 3 1 1 Legend Symbol Explanation O...

Страница 280: ...ed by the firmware to indicate internal status and errors It provides an overview of the firmware state at a glance to quickly see whether a drive is operating nominally 1 5 1 3 2 1 Firmware CiA 402 S...

Страница 281: ...the LED fading in rainbow colors indicating that the bootloader is active 1 5 1 3 3 Drive LED The four LEDs on the Drive module show Hardware Errors LED 1 Red LED 2 Red LED 3 Red LED 4 Green Explanati...

Страница 282: ...or EtherCAT conformity LED 1 RUN LED 2 ACT 0 LED 3 ACT 1 LINK is constantly showing a green light if there is a cable connected to either OUT or IN ACT is blinking when there are transmissions on eith...

Страница 283: ...o the motor and to a brake when STO SBC command has been given e g from an emergency stop device When the command has been released e g manually resetting the emergency stop device the currents are al...

Страница 284: ...g TBD Hardware Fault Tolerance HFT 1 Reaction time 20 ms Category cat 3 Mean Time to Failure MTTFd TBD Diagnostic coverage DCavg TBD HW type Type A Max installation altitude 2000 m Safe digital inputs...

Страница 285: ...tput STO SBC diagnostic output Galvanic isolation 2 kV Isolation voltage Max current 100 mA Max continuous voltage across the output 27 V Max peak voltage across the output 35 V Reverse voltage protec...

Страница 286: ...1 5 1 4 1 3 Block diagram Simplified block diagram of the safety logic Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 286 1031...

Страница 287: ...SBC 2 permanently connected fixed and protected against external damage e g by cable ducting armouring OR separate multicore cables OR within an electrical enclosure OR individually shielded with eart...

Страница 288: ...fety functions up to SIL 1 PL c cat 1 1 5 1 4 2 1 3 Manual switch multiple drives Allows safety functions up to SIL 3 PL e cat 3 Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101...

Страница 289: ...Minus output drive Allows safety functions up to SIL 3 PL e cat 3 For example Safety PLC digital output Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v...

Страница 290: ...nctions up to SIL 3 PL e cat 3 Attention In case of multiple drive connection ensure that the output driver has sufficient current driving capability Synapticon Documentation 2021 Synapticon GmbH Daim...

Страница 291: ...ety PLC output or safety sensors e g Safety light curtain safety scanner etc 1 5 1 4 2 1 7 Safety PLC PP Plus Plus output multiple drives Allows safety functions up to SIL 3 PL e cat 3 Synapticon Docu...

Страница 292: ...ety diagnostic purposes Feedback to emergency stop relay See Use cases Feedback to safety PLC Maintenance test See section Maintenance The STO SBC feedback can be used as an indication of safe state o...

Страница 293: ...ory for reaching SIL 3 or PL e safety levels 1 5 1 4 2 2 1 High side driver 1 5 1 4 2 2 2 Low side driver Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation...

Страница 294: ...a safe brake ensure to connect the safe brake GND to Brake instead of a general GND Now you are ready to use the feature Safety functions Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26...

Страница 295: ...functions 1 5 1 4 3 1 Timing diagrams 1 5 1 4 3 1 1 Timing diagram for STO function without SBC Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0...

Страница 296: ...1 5 1 4 3 1 2 Timing diagram for STO function with SBC function Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 296 1031...

Страница 297: ...cted the servo drive will stop the motor and indicate a fault SfeDilvd in the Error Report object During the activation of the STO SBC function the servo drive verifies that the two channels of the mo...

Страница 298: ...e running the motor may damage the brake due to mechanical stress During normal operation it is recommended to activate STO SBC after the motor has come to a halt e g by introducing a delay with an ex...

Страница 299: ...g principle of the safety functions All cases above require correct behaviour from the controlling PLC can be a non safety PLC After resetting the emergency stop function a separate and deliberate act...

Страница 300: ...nce routines according to the need see chapter maintenance 1 5 1 4 4 2 Maintenance IEC 61800 5 2 2017 requires to have a maintenance test for STO SBC function The frequency of testing depends on the r...

Страница 301: ...y designed for collaborative robot cobot joints and smart actuators Note This is the documentation for Sample B 1 These samples are no longer sold Pleaserefer to our production version Attention When...

Страница 302: ...Technical specifications Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 302 1031...

Страница 303: ...r accuracy Encoder calibration LED signals Safety functions STO SBC Safety specifications Safety connectors Wiring the safety inputs Using the safety functions Examples for realising safety functions...

Страница 304: ...ent can be applied as all of the following criteria are fulfilled 1 Duration of one peak doesn t exceed 10 seconds 2 Mounting temperature and ambient temperature within operating range 3 Over any peri...

Страница 305: ...mensions see also dimension drawings Inner diameter 20 mm Outer diameter 72 2 mm Height 21 3 mm Inner diameter 40 mm Outer diameter 92 2 mm Height 22 3 mm Weight without encoder rings 92 g 133 g Opera...

Страница 306: ...nded Click here for details about temperature sensors 1 5 2 1 3 Optional Integrated Encoders SOMANET Circulo is available in different versions With one additional encoder ring in two positions which...

Страница 307: ...the wiring section Circulo 7 Encoder Specifications Encoder Position 1 Encoder Position 2 Operating principle Off axis magnetic field scanning Scanning principle 2 arrays of Hall sensors for 2 magneti...

Страница 308: ...n 18 bit battery based Maximum speed 6000 RPM 1 5 2 1 3 1 Accuracy and repeatability of the integrated encoders Circulo 7 Accuracy repeatability Encoder Position 1 Encoder Position 2 Accuracy 90 0 025...

Страница 309: ...2 1 3 1 1 Functions Encoder Position 1 Mounted on Configuration 1 joint Configuration 2 motor Functions Configuration 1 position Configuration 2 position velocity commutation Encoder Position 2 Mounte...

Страница 310: ...ion Option MPN Product Catalog Name SOMANET Circulo 7 Standard CR7 48 24 ECNN SOMANET Circulo 7 CR7 48 24 ECNN Single Encoder Position 1 CR7 48 24 ECAN SOMANET Circulo 7 CR7 48 24 ECAN Single Encoder...

Страница 311: ...N SOMANET Circulo 9 CR9 48 60 ECNN this name will appear in your order confirmation and invoice Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0...

Страница 312: ...s and IO Temperature sensor EtherCAT STO Cable Mating parts Dimensions and mechanical mounting Mounting encoder rings Mounting a bearing Encoder accuracy Encoder calibration After you have successfull...

Страница 313: ...5 2 2 1 Wiring instructions Overview of connectors Circulo 7 Circulo 9 Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 313 103...

Страница 314: ...and brake Encoders and IO Temperature sensor EtherCAT STO Cable Mating parts Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 31...

Страница 315: ...2 2 1 1 Power and brake 1 5 2 2 1 1 1 Supply and phases Circulo 7 Circulo 9 Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 315...

Страница 316: ...heat conducting structure The servo drives power stages and control algorithms were optimized for efficiency at high power output and actually make them one of the most efficient servo drives availab...

Страница 317: ...to complete failure of your servo drive If contactors behind the power supply are used it s necessary toinclude an uni directional TVS diode type 1 5KE62A E3 54 between Main Power Supply and Ground of...

Страница 318: ...better EMI shielding around the electronic boards it is necessary to electrically connect the conductive surfaces marked blue in the following picture to the chassis of the motor or the robot Importa...

Страница 319: ...tor These two threads should be twisted together or at least be paired to have a minimum area between them Note This brake integrates Safe Brake Control functionality SBC Circulo 7 Circulo 9 Synaptico...

Страница 320: ...Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 320 1031...

Страница 321: ...2 2 1 2 Encoders and IO 1 5 2 2 1 2 1 Encoder overview Circulo 7 Circulo 9 Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 321...

Страница 322: ...Analog signals can be found in our system integration guideline Connecting and configuring analog inputs Circulo 7 Circulo 9 Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch...

Страница 323: ...ply is protected against short to ground and keeps the current below 400mA in a continuous short V 5 V Common mode voltage V 1 5V The supply is protected against short to ground and keeps the current...

Страница 324: ...1 5 2 2 1 2 2 1 2 Single ended 1 5 2 2 1 2 3 External Encoder Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 324 1031...

Страница 325: ...ntegrated encoder 1 can not be used External encoder 2 can be used with ABI or HALL only when the integrated encoder 2 is used Please refer to the following image for details 1 5 2 2 1 2 3 1 External...

Страница 326: ...ed encoder 1 is used with Multi Turn For selecting a suitable battery please check these notes Attention If the integrated encoder 1 is used the external encoder 1 can not be used Synapticon Documenta...

Страница 327: ...l Encoder 1 External Encoder 1 Pin Config 1 Config 2 Config 3 1 5 V 2 MA Clock 3 MA Clock 4 Ground 5 SLO Data 6 SLO Data 7 V_BAT 1 5 2 2 1 2 3 2 External Encoder 2 Circulo 7 Synapticon Documentation 2...

Страница 328: ...L Single Ended 1 5 V 2 MA Clock SD A 3 MA Clock SD B 4 Ground 5 A A SLO Data H3 C 6 A SLO Data 7 B B H2 B 8 B 9 I I H1 A 10 I Fast ABI is supported from firmware 5 0 on Synapticon Documentation 2021 S...

Страница 329: ...e internal encoder 2 at the same time Attention Simultaneously the integrated encoder 2 and the external encoder 2 can only be used with HALL or ABI Single Ended or Differential but not Fast ABI 1 5 2...

Страница 330: ...Slow Bi Directional 9 Digital I O 6 Slow Bi Directional 10 Ground 11 Digital Input 7 Slow 24 V This is a 3 3 V supply that can provide up to 250 mA for external use The supply is protected against sho...

Страница 331: ...O needs to be configured as a Digital Input or Output viaobject 0x2210 GPIO The object can also be used to activate a pull down resistor Changes may require to powercycle the servo drive 1 5 2 2 1 2 5...

Страница 332: ...culo 7 Circulo 9 Pin 1 STO SBC1 2 STO SBC2 3 Safety Ground 4 RX_N 5 RX_P Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 332 10...

Страница 333: ...not using the STO SBC feature please attach a 24 V supply to Pin 1 and 2 and Ground to Pin 3 It s possible to daisy chain these signals to other servo drives Circulo 7 Circulo 9 Synapticon Documentat...

Страница 334: ...Wiring diagrams for the safety digital inputs Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 334 1031...

Страница 335: ...In case you want to use other sensors such as NTC please contact support synapticon com Circulo 7 Circulo 9 Depending on the type of temperature sensor different resistors in the servo drive need to...

Страница 336: ...Details are described in Analog Input Scaling Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 336 1031...

Страница 337: ...als A standard RJ45 connector for the Ethernet communication with the master A three strand wire that needs to be connected to your safety output STO SBC In 1 STO SBC In 2 and Safety Ground A Drive to...

Страница 338: ...on the drive side of the Y Splitter cable and on both sides of the Drive to Drive cable Pin Wire Function 1 STO SBC1 2 STO SBC2 3 Safety Ground 4 RX_N 5 RX_P 6 TX_N 7 TX_P 8 PE Synapticon Documentati...

Страница 339: ...ster side 1 5 2 2 1 4 2 3 EtherCAT Connection Note The Pins in the table below are the standard pins of a RJ45 while the red numbers in the image indicate the reference pins of the hybrid connector Pi...

Страница 340: ...wires must be secured protected with a shrink tube that is lined with adhesive This prevents the shrink tube from sliding off All the wires should be of the same length or as much as possible of the...

Страница 341: ...details Connector Manufacturer Connector Part Number Cable Thickness Cable Flexibility JST GHR 08V S As thin as possible while conforming to specs As thin as possible while conforming to specs Synapti...

Страница 342: ...air 7 TX_P 28 8 PE 28 shield According to EtherCAT standards 1 5 2 2 1 4 3 2 3 Connectorization Both sides must be provided with this connector GHR 08V S from manufacturer JST 1 5 2 2 1 4 3 3 Y Splitt...

Страница 343: ...lity STO Cable JST GHR 08V S As thin as possible while conforming to specs As thin as possible while conforming to specs EtherCAT Cable any RJ45 According to EtherCAT standards Synapticon Documentatio...

Страница 344: ...e 2 TX_N 2 6 28 orange 2 Twisted pair 3 TX_P 1 7 28 orange white 2 PE shield 8 28 shield 1 2 3 Exemplary used by Synapticon According to TIA EIA 568B According to EtherCAT standards 1 5 2 2 1 4 3 3 3...

Страница 345: ...m voltage of 100V wire to wire and wire to shield 1 5 2 2 1 4 3 3 5 Cable Thickness and Flexibility The cable must be as thin and as flexible as possible Synapticon Documentation 2021 Synapticon GmbH...

Страница 346: ...0 2 1 28 AWG Temperature Sensor JST Sales America GHR 02V S SSHL 002T P0 2 1 28 AWG EtherCAT STO SBC In Out JST Sales America GHR 08V S Customized cable 28 32 AWG Brake Connector JST Sales America ZER...

Страница 347: ...AWG 24V 48V Supply TE Connectivity 4 520448 2 3 4 520447 2 4 10 12 AWG 24V 48V Supply piggyback 6 Molex 0190130033 3 10 12 AWG Motor Phases Molex 0190070040 3 0190070041 4 10 12 AWG 1 2 3 4 5 6 Crimpe...

Страница 348: ...1 Please ensure sufficient contact to heat conducting materials and use thermal paste if necessary Attention Servo drives should not be mounted in direct sunlight 1 5 2 2 2 1 Dimensions Circulo 7 Syna...

Страница 349: ...Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 349 1031...

Страница 350: ...Circulo 9 Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 350 1031...

Страница 351: ...1 5 2 2 2 2 Drilling patterns for mounting Circulo 7 Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 351 1031...

Страница 352: ...Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 352 1031...

Страница 353: ...Circulo 9 Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 353 1031...

Страница 354: ...ve is screwed properly to the heat conducting surface to facilitate the heat transfer That s it The next step is commissioning and tuning your drive Commissioning and tuning with OBLAC Drives 1 5 2 2...

Страница 355: ...on control performance For optimal performance please mount the encoder at a distance of 0 5 mm 0 1 mm Mounting the chip closer than 0 4 mm will result in noise distortion that can not be removed by a...

Страница 356: ...eded the maximum values in the table below Mounting tolerances can be used Attention Before they can be used the encodersneed to be calibrated Synapticon Documentation 2021 Synapticon GmbH Daimlerstra...

Страница 357: ...n specified values the chip might fail sensing the magnetic field and throw an error 1 5 2 2 3 2 2 Tangential displacement t This displacement is along the direction of the disc rotation It is typical...

Страница 358: ...e battery for Multi Turn must be placed separately there is no dedicated space for it in Circulo The pins for the battery are incorporated into the connector of Encoder 1 1 5 2 2 3 3 1 Suitable batter...

Страница 359: ...inal capacities up to 1 0 Ah are available 2450 A flat wafer cell comparable to a coin cell Diameter 24 5 mm height 5 8 mm Nominal capacities up to 0 55 Ah are available ER22G75 BEL Wafer A flat wafer...

Страница 360: ...bearing is required it can be fitted into the dowel holes and tightened with screws Circulo 7 Circulo 9 Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation...

Страница 361: ...Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 361 1031...

Страница 362: ...A precise encoder allows to achieve faster reaction time sharper position and velocity loops tuning better tracking of the dynamic trajectories In this section the main encoder error types will be co...

Страница 363: ...of this frequency indicates the origin of the error 1 x RPS Eccentricity of the magnetic ring axis 2 x RPS Ovality of the magnetic ring 3 8 x RPS mounting of the magnetic ring for example amount of th...

Страница 364: ...e the Encoder calibration can only be performed in versions 20 2 6 and higher Note A special firmware is required for performing the calibration routine Make sure you always use the latest release of...

Страница 365: ...eature estimates the distance between the encoder chip and the magnetic target at the current position The provided values should be used as an additional information source not as primary mounting in...

Страница 366: ...track A magnetic ring is too close to the encoder chip Check the mechanical assembly Signal error poor level master track A magnetic ring is too far from the encoder chip Check the mechanical assembl...

Страница 367: ...nning some slow motion profile 3 Use the CHECK ENCODER SYSTEM button to verify the current state of the encoder system The calibration requires mechanical rotation of the motor with an attached encode...

Страница 368: ...t Perform Velocity Tuning or Position Tuning depending on the application Attention The calibration procedure must be repeated when the mechanical position of the magnetic ring has changed This can al...

Страница 369: ...nstantly luminous Single flashes 1 pulse per second Slow blinking 3 pulses per second Fast blinking 10 pulses per second Two colored behavior One part of the LED is constantly luminous the other is bl...

Страница 370: ...overview of the firmware state at a glance to quickly see whether a drive is operating nominally 1 5 2 3 2 1 Firmware CiA 402 State Not Ready to Switch On Switch on Disabled Ready to Switch On Switche...

Страница 371: ...1 5 2 3 3 EtherCAT LED Signals on the EtherCAT LED are required for EtherCAT conformity LED 1 Port 1 In ACT LED 2 Port 2 Out ACT LED 3 RUN RUN is constantly showing a green light if there is a cable...

Страница 372: ...and has been given e g from an emergency stop device When the command has been released e g manually resetting the emergency stop device the currents are allowed to be carried to the motor and to the...

Страница 373: ...fe Failure Fraction SFF TBD Probability of dangerous failure per hour PFH TBD Probability of dangerous failure on demand PFD TBD Common Cause Failure CCF TBD Hardware Fault Tolerance HFT 1 Reaction ti...

Страница 374: ...or activating STO SBC function Digital input type according to IEC61131 2 2007 Type 1 Voltage range 0 60 VDC Max transient input voltage 80 VDC Input voltage logic 1 15 60 V Input voltage logic 0 0 5...

Страница 375: ...is PWM controlled brake is configured by the same object as the regular brake Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 3...

Страница 376: ...into the EtherCAT connector Please refer to the EtherCAT pinout table for details Mating parts can be found here under EtherCAT STO SBC Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26...

Страница 377: ...ternal damage e g by cable ducting armouring OR separate multicore cables OR within an electrical enclosure OR individually shielded with earth connection 1 5 2 4 3 1 Cabling lenghts Please observe th...

Страница 378: ...up to SIL 3 PL e cat 3 Note Safety GND functions as a secondary line when a PLC with Plus Minus output is used Attention In case of multiple drive connection ensure that the output driver has sufficie...

Страница 379: ...t driver has sufficient current driving capability 1 5 2 4 3 3 Connection diagram for the brake Attention When using a safe brake ensure to connect the safe brake GND to Brake instead of a general GND...

Страница 380: ...Safety functions Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 380 1031...

Страница 381: ...functions 1 5 2 4 4 1 Timing diagrams 1 5 2 4 4 1 1 Timing diagram for STO function without SBC Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0...

Страница 382: ...1 5 2 4 4 1 2 Timing diagram for STO function with SBC function Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 382 1031...

Страница 383: ...cted the servo drive will stop the motor and indicate a fault SfeDilvd in the Error Report object During the activation of the STO SBC function the servo drive verifies that the two channels of the mo...

Страница 384: ...e running the motor may damage the brake due to mechanical stress During normal operation it is recommended to activate STO SBC after the motor has come to a halt e g by introducing a delay with an ex...

Страница 385: ...k and hazard analysis is required for each application to find necessary safety functionalities and the requirements for the safety functions Emergency stop Stop category 1 emergency stop Safe stop 1...

Страница 386: ...LC emergency stop switch Please read the section about theworking principle of the Safety circuit All cases above require correct behaviour from the controlling PLC After releasing the emergency stop...

Страница 387: ...mediately the signal to the Master PLC IPC Digital Input When the Digital Input is logical 0 the Master PLC IPC shall request quick stop via EtherCAT Controlword 0x6040 K3 K4 are triggered after a con...

Страница 388: ...ck stop viaEtherCAT Controlword 0x6040 Delay time in Safety relay Configure the time according to your application The delay time should be longer than the maximum deceleration time of the application...

Страница 389: ...erify that the PFD PFHd is sufficiently low for the desired safety level You can find the values for SOMANET Circulo here Commissioning Test and validate the safety functions before taking the system...

Страница 390: ...O 14118 A lockable safety switch for activating the STO SBC function is required The function Prevention of unexpected start up can be used for system maintenance activities e g Repairing cleaning act...

Страница 391: ...nd stored who what when 2 Define maintenance routines according to the need see chapter maintenance 1 5 2 4 6 2 Maintenance IEC 61800 5 2 2017 requires to have a maintenance test for STO SBC function...

Страница 392: ...tion Version Reason Details Date released 4 3 3 Initial release Circulo B1 Safety Original Safety Documentation 2020 12 09 Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch na...

Страница 393: ...instructions Technical specifications Hardware diagrams Installation guide Wiring instructions Connector pinouts Grounding and connecting a brake Mounting instructions LED signals Synapticon Documenta...

Страница 394: ...tput 0 48 V PWM Phase D 1 5 3 1 2 General specifications General specifications Supported Communication Standard EtherCAT Number of Phases 4 Supported Motors 1 x 3 phase BLDC Motor and 1 active brake...

Страница 395: ...e DC BUS current Phase Voltage Phase current two phases measured one computed Temperature 1 2 3 4 5 Currently not supported by our standard software Can be developed upon request please contact sales...

Страница 396: ...lar nature of SOMANET Node the hardware diagrams of each module are listed separately 1 5 3 2 1 EtherCAT module Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documen...

Страница 397: ...1 5 3 2 2 Processor module Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 397 1031...

Страница 398: ...1 5 3 2 3 Drive module Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 398 1031...

Страница 399: ...be exposed to external magnetic fields see our mounting instructions for details Wiring instructions Connector pinouts Grounding and connecting a brake Mounting instructions LED signals After you hav...

Страница 400: ...ection Always ensure that the power cables are connected correctly otherwise the Drive may be damaged beyond repair 1 5 3 3 2 1 Warning about using contactors behind the power supply Attention Our ser...

Страница 401: ...uni directional TVS diode on each drive because of the inductances of the wiring Now proceed to connecting your motor and encoders Connector Pinouts Synapticon Documentation 2021 Synapticon GmbH Daiml...

Страница 402: ...taching cables please check these guidelines Wiring instructions 1 5 3 3 3 1 Power Terminal Terminal Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4...

Страница 403: ...can be found here not connected by default Upon request only please contact sales synapticon com Grounding and attaching power and brake cables 1 5 3 3 3 2 Encoder Port 1 Pin ABI ABZ RS422 ABI ABZ TTL...

Страница 404: ...e versions of this drive please use connector 2 instead for current development This is a 5 V supply that can provide up to 250 mA for external use The supply is protected against short to ground and...

Страница 405: ...otected against short to ground and keeps the current below 400 mA in a continuous short 1 5 3 3 3 4 Encoder Port 3 Digital IO Pin GPIO REM 14 16MT BiSS LVTTL SSI LVTTL 1 3 3 V 3 3 V 3 3 V 3 3 V 2 Dig...

Страница 406: ...se The supply is protected against short to ground and keeps the current below 400mA in a continuous short Note Each Digital IO needs to be configured as a Digital Input or Output via object 0x2210 GP...

Страница 407: ...ed to Ground when the Analog Input is set to Single Ended Mode It is recommended to use a separate ground cable for each single ended analog signal cable and twist or tie them together This is a 5 V s...

Страница 408: ...ive line Pin 1 is on left 1 5 3 3 3 6 2 EtherCAT OUT Port Pin Name Function 1 TX Differential transmit pair positive line 2 TX Differential transmit pair negative line 3 Shield 4 RX Differential recei...

Страница 409: ...Digital IO JST Sales America Inc SM08B GHS TB GHR 08V S SSHL 002T P0 2 26 30 AWG Power Terminal Block Phoenix Contact 1935831 N A 5859 WH005 Alpha Wire EtherCAT IN OUT Molex 53261 0571 510210500 50058...

Страница 410: ...em has an attached brake please connect the brake cables to Phase D and Ground These two threads should be twisted together or at least be paired to have a minimum area between them By default Logic S...

Страница 411: ...or it can be connected together with the Ground of the 48V supply to the pin 5 of the Main Supply connector if they fit in there For mounting please refer to our mounting instructions Mounting instruc...

Страница 412: ...installed on a sufficiantly dimensioned heat conducting surface made of a suitable material such as aluminum Ensure that the servo drive is screwed properly to the heat conducting surface to facilita...

Страница 413: ...n It has become evident that the motor s magnetic field has an impact on the drive s performance These are the preferred arrangements 1 At any position but shielded with a Faraday s cage 2 Behind the...

Страница 414: ...step is commissioning and tuning your drive Commissioning and tuning with OBLAC Drives Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 20...

Страница 415: ...dicate errors 1 5 3 4 1 1 Legend Symbol Explanation Off Constantly luminous Single flashes 1 pulse per second Slow blinking 3 pulses per second Fast blinking 10 pulses per second Synapticon Documentat...

Страница 416: ...to indicate internal status and errors It provides an overview of the firmware state at a glance to quickly see whether a drive is operating nominally 1 5 3 4 2 1 Firmware CiA 402 State Not Ready to...

Страница 417: ...are shown when the Bootloader is active Bootloader State No Fault firmware exists Fault no firmware exists Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentatio...

Страница 418: ...structions Technical specifications Hardware diagrams Installation guide Wiring instructions Connector pinouts Grounding and connecting a brake Mounting instructions LED signals Synapticon Documentati...

Страница 419: ...12 48 V DC Maximum Supply Voltage 60 V DC Minimum Supply Voltage 8 V DC Maximum Input Current DC 24A DC Maximum Phase Current RMS 33 A RMS Efficiency at Maximum Power 98 Brake control power output 0...

Страница 420: ...e functions Integrated Shunt Circuitry Dimensions 70 x 40 x 22 mm Weight 80 g Operating temperature 0 to 50 C Max installation altitude 2000 m Storage Temperature 35 to 85 C Humidity 5 85 rH Sensors o...

Страница 421: ...software Can be developed upon request please contact sales synapticon com External shunt resistor is needed Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documenta...

Страница 422: ...lar nature of SOMANET Node the hardware diagrams of each module are listed separately 1 5 4 2 1 EtherCAT module Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documen...

Страница 423: ...1 5 4 2 2 Processor module Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 423 1031...

Страница 424: ...1 5 4 2 3 Drive module Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 424 1031...

Страница 425: ...vo drive must not be exposed to external magnetic fields see our mounting instructions for details Wiring instructions Connector pinouts Grounding and connecting a brake Mounting instructions After yo...

Страница 426: ...ection Always ensure that the power cables are connected correctly otherwise the Drive may be damaged beyond repair 1 5 4 3 1 1 Warning about using contactors behind the power supply Attention Our ser...

Страница 427: ...uni directional TVS diode on each drive because of the inductances of the wiring Now proceed to connecting your motor and encoders Connector Pinouts Synapticon Documentation 2021 Synapticon GmbH Daiml...

Страница 428: ...e attaching cables please check these guidelines Wiring instructions 1 5 4 3 2 1 EtherCAT IN OUT Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0...

Страница 429: ...ower Supply 24 48 V 3 Phase A 4 Phase B 5 Phase C 6 Phase D 7 Shunt Res 8 Shunt Res Grounding and attaching power and brake cables Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 7110...

Страница 430: ...und 4 5 W C A A 6 A 7 V B B B 8 B 9 U A I I 10 I To use ABI ABZ with TTL please ensure that your Encoder is capable to sink 5 mA to GND when the output of the encoder is 0 Synapticon Documentation 202...

Страница 431: ...our Encoder is capable to sink 5 mA to GND when the output of the encoder is 0 Attention Our upcoming version Drive 400 1000 2000 E1 will support Half Duplex A Format communication on this connector i...

Страница 432: ...MA Clock 4 Ground Ground Ground Ground 5 Digital IO 3 MISO 6 Digital IO 4 MOSI 7 5 V 5 V 5 V 5 V 8 9 Digital IO 5 10 Digital IO 6 11 12 All Digital IOs are 3 3 V LVTTL CMOS logic and can be used for d...

Страница 433: ...setting 1 2 Analog Input 4 Single ended 0 5 V 3 Analog Input 3 Single ended 0 5 V 4 Ground 5 Analog Input 2 Single ended 0 5 V 6 Analog Input 1 Single ended 0 5 V 7 5 V 8 10 V All Analog Inputs can b...

Страница 434: ...Differential transmit output 2 TX O Differential transmit output 3 GND P Ground 4 RX I Differential receive input 5 RX I Differential receive input Pin 1 is on left Synapticon Documentation 2021 Syna...

Страница 435: ...ivity 1 338068 0 1 215083 0 N A Flat Cable 28 AWG P1 27 Port 3 Digital IO JST Sales America Inc SM12B GHS TB GHR 12V S SSHL 002T P0 2 26 30 AWG Power Terminal Block Phoenix Contact 1935831 N A 5859 WH...

Страница 436: ...Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 436 1031...

Страница 437: ...n attached brake please connect the brake cables to Phase D and Ground These two threads should be twisted together or at least be paired to have a minimum area between them For mounting please refer...

Страница 438: ...nsioned heat conducting surface made of a suitable material such as aluminum Ensure that the servo drive is screwed properly to the heat conducting surface to facilitate the heat transfer 1 5 4 3 4 2...

Страница 439: ...motor s magnetic field has an impact on the drive s performance These are the preferred arrangements 1 At any position but shielded with a Faraday s cage 2 Behind the motor 3 Beside the motor but shi...

Страница 440: ...dicate errors 1 5 4 4 1 1 Legend Symbol Explanation Off Constantly luminous Single flashes 1 pulse per second Slow blinking 3 pulses per second Fast blinking 10 pulses per second Synapticon Documentat...

Страница 441: ...to indicate internal status and errors It provides an overview of the firmware state at a glance to quickly see whether a drive is operating nominally 1 5 4 4 2 1 Firmware CiA 402 State Not Ready to...

Страница 442: ...are shown when the Bootloader is active Bootloader State No Fault firmware exists Fault no firmware exists Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentatio...

Страница 443: ...ates gain values for the cascaded position controller Velocity auto tuning Automatically generates gain values for the velocity controller Manual tuning Description of steps required for manually tuni...

Страница 444: ...achine that comes preinstalled with Linux OS and runs OBLAC Drives OBLAC Drives Virtual Machine comes preinstalled with OBLAC Drives It can be run on Windows Linux and macOS Synapticon Documentation 2...

Страница 445: ...sing OBLAC Drives Box please refer to ourOBLAC Drives virtual machine installation guide OBLAC Drives Box OBLAC Drives Box 2 Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch...

Страница 446: ...nux OS and runs OBLAC Drives and the related services It supports access over WiFi or local area network 2 1 1 1 Connectors OBLAC Drives Box Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e...

Страница 447: ...ower connector the box will automatically boot OBLAC Drives Box Note The power supply has an output rating of 12 V 3000 mA DC Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch...

Страница 448: ...that the LAN ports are used correctly The servo drives have to be connected to the EtherCAT LAN port If the ports are mixed up no communication to the drives and no connection to the box via LAN is po...

Страница 449: ...ection are possible In each case the drives have to be connected to the EtherCAT port of the box Some important device specific information is written on the sticker placed on the box Synapticon Docum...

Страница 450: ...ely you can enter the URL given on the label of the box The OBLAC drives dashboard will appear You can now operate connected drives with OBLAC drives To be able to do any updates a connection to the i...

Страница 451: ...DHCP is configured and a DHCP server is required to give the box an IP address Attention In some companies unknown devices will not get an IP address from the server out of security reasons In this c...

Страница 452: ...Switch and connection to a network with DHCP server If the box and the PC are connected to a LAN that includes a DHCP server regularly by connecting to a switch the box and the PC port will get an IP...

Страница 453: ...and the LAN port of the OBLAC box But in addition ICS Internet Connection Sharing has to be enabled on the PC Go to Windows Settings Network Internet Right click on the Ethernet Port you are connecte...

Страница 454: ...label on your box The first time after activating the ICS it might take up to one minute till the bridging is done and you can connect to OBLAC drives The ICS is not working if the IP address is manu...

Страница 455: ...tps bundles synapticon com There are two types of OBLAC Bundles 1 Release bundle This bundle includes an OBLAC Drives release e g v21 0 0 and all of its supported firmwares Install it using the Bundle...

Страница 456: ...on the sticker Please check in your browser that the Drive is connected 2 1 1 5 Update OBLAC Drives Before using OBLAC Drives you need to install the latest version of OBLAC Drives with ourOBLAC Driv...

Страница 457: ...running OBLAC Drives Virtual Machine Note OBLAC Drives is an application that runs in a Web Browser We recommend the latest version of Google Chrome 2 1 2 2 Getting started 1 Download the OBLAC Drive...

Страница 458: ...ick Retry and it will run You may also check Do not show this message again 5 Go to Virtual Machine Settings and check if two network adapters are available one set to NAT and one set to Bridged Autom...

Страница 459: ...e in VMware Fusion Note If you get a warning that the import failed just click Retry and it will run You may also check Do not show this message again 4 Edit the Virtual Machine Settings and set the f...

Страница 460: ...2 Check the Enable hypervisor application option The network adapters should be set to Private to my Mac Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation...

Страница 461: ...re Player Note If you get a warning that the import failed just click Retry and it will run You may also check Do not show this message again 5 Go to Virtual Machine Settings and check if two network...

Страница 462: ...cted to The network adapter has to be an Ethernet connection so it likely starts with eth Save changes 7 Power up and connect the slaves To connect your host PC with the servo drive simply plug the Et...

Страница 463: ...ware Player Run sudo gedit etc vmware config Add prefvmx minVmMemPct 100 at the end of the file and save Restart the VMware Player 2 1 2 3 Connecting to OBLAC Drives Once your virtual machine is power...

Страница 464: ...le to the servo drive For tuning you may connect several servo drives via EtherCAT and tune one by one Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v...

Страница 465: ...Please check in you browser that the Drive is connected Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 465 1031...

Страница 466: ...n your SOMANET servo drive Set up your drive system How to set the parameters for your motor and sensors correctly 2 1 2 4 Troubleshooting 1 Always give OBLAC Drives up to a minute to detect the avail...

Страница 467: ...e please try switching the order of the network adapters in the VMware setting for that virtual machine 1 Bridged Automatic 2 NAT There are more issues listed in our Troubleshooting Guide Synapticon D...

Страница 468: ...OBLAC Drives you will be forwarded to the OBLAC Update Service and see a list of all current releases Use this list also to select between different versions of OBLAC Drives Note Please ensure that t...

Страница 469: ...is change will be lost after power cycling the device unless it is saved to the device manually 2 2 2 2 Update Firmware When this button is clicked a box appears listing the most recent firmwares avai...

Страница 470: ...onfiguration file from your computer and load it onto drive effectively replacing the current parameter values with the ones in the file 2 2 2 6 Save Configuration File Download your configuration if...

Страница 471: ...d any keyword typed in will reveal the parameter that matches best The search input can search parameters by name index in format 0x1000 specialized editors prefixed with for example filtering You can...

Страница 472: ...e latest version of the firmware at the top of the list Once you clicked on the Update button please wait until a notification pops up telling you that the installation is done Note Please make sure t...

Страница 473: ...and selectInstall Firmware Click on the Launch Setup Wizard link to open the setup wizard It will first ask you to give a name to your drive Synapticon Documentation 2021 Synapticon GmbH Daimlerstra...

Страница 474: ...to determine if you have an attached brake If you have a brake insert the parameters Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022...

Страница 475: ...perform the behavior for shaking free as described in the brake release feature So if you have a pin style brake please ensure that no heavy load is attached to the motor After clicking on Next you wi...

Страница 476: ...coder click onto details and set the parameters as you wish If you want to use this encoder as a motion control sensor you will be able to test if it is properly configured in the testing area Synapti...

Страница 477: ...ich should yield good results Note When using a power supply that can t provide the rated motor phase currents set the slider to a lower value This may be indicated by the error Undervoltage Synaptico...

Страница 478: ...st the basic functionality of your new SOMANET drive setup Now you should tune the controller gains for precise motion NEXT STEP Motion control tuning Synapticon Documentation 2021 Synapticon GmbH Dai...

Страница 479: ...of steps required for manually tuning the controller gains Manual Tuning of the current controller The generated torque is directly proportional to the current Manual Tuning of the velocity control l...

Страница 480: ...4 Save the values to the drives Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 480 1031...

Страница 481: ...to tuning is performed in two steps System identification Identifying the physical properties of the object to build a mathematical model of the target system Depending on the application either posit...

Страница 482: ...For details see PID Controllers Theory Design and Tuning 2 4 2 3 Goal of Velocity Auto tuning The Velocity Auto tuning process calculates the gains for the velocity controller automatically Synaptico...

Страница 483: ...ce versa Note Using a Chopper Board is strongly recommended to prevent hardware damage 2 4 2 4 2 Limitations 1 The procedure should be used carefully if the system has strict mechanical limitations To...

Страница 484: ...allow users to change the frequency response test signal Torque excitation signal amplitude specifies a max percentage of the rated torque applied during the identification Torque amplitude increases...

Страница 485: ...al from 2 Hz to the specified value How to use this slider It is recommended to use the default value Adjust the slider if a known resonance should be included into the model Low values will result in...

Страница 486: ...g Tune the velocity loop with Velocity Auto Tuning for Cyclic Synchronous Velocity mode 2 4 2 4 4 F A Q Can I define other velocity torque units in the custom firmware The system identification is pos...

Страница 487: ...the torque controller works correctly Lower the torque excitation signal amplitude Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02...

Страница 488: ...d properly and calibrated 2 4 2 5 2 Limitations 1 The procedure uses a linear mathematical model of the system If there are strong nonlinearities there will be a difference between the actual and the...

Страница 489: ...ins calculation has an optimization loop inside and may take a few seconds 3 After the initial tuning is done it is possible to tune the control loop more precisely by changing the gains while executi...

Страница 490: ...e in ms needed to settle the step response within 2 of the reference value The auto tuning procedure will try to find gains to ensure the specified settling time given the identified model Synapticon...

Страница 491: ...y influences overshoot and rise time Practically the damping ratio effect depends on the controller type Values 1 can be used for removing overshoot but at cost of slower settling time it may also lea...

Страница 492: ...be used to achieve a sharper response and a better bandwidth at a cost of overshoot Damping ratio is minimal Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentat...

Страница 493: ...e velocity signal used in system identification might have multiple zeros that may result in incorrect model Do I have to repeat system identification and tuning after I attached a load to the system...

Страница 494: ...r and its cutoff frequency It is recommended to perform a system identification and tuning after filters were configured Be careful filters severely reduce stability due to phase delay Synapticon Docu...

Страница 495: ...s The procedure uses a linear mathematical model of the system If there are strong nonlinearities there will be a difference between the actual and the requested performance Max bandwidth of 100 Hz is...

Страница 496: ...andwidth also called 3 dB bandwidth is a characteristic of a control loop that characterizes sharpness of the control loop It is a frequency the system may follow while keeping 71 of the amplitude Exa...

Страница 497: ...velocity control loop 10 Hz sine wave tracking with a requested bandwidth of 80 Hz Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 0...

Страница 498: ...tuning after I attached a load to the system It is better to repeat both procedures If it is not possible to repeat the system identification auto tuning still can be used But the resulting settling t...

Страница 499: ...l system However all controller gains can also be adjusted manually Manual Tuning of the current controller Manual Tuning of the velocity control loop Manual Tuning of the position control loop Synapt...

Страница 500: ...r wants to improve the tuning of current loop controllers the following steps are suggested Set Ki 0 and Kp 2 500 Enable the controller in CST mode and evaluate the torque or current controller step r...

Страница 501: ...t in the system This vibration means that the system is close to its instability margine At this point reduce the kp by 30 Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch na...

Страница 502: ...how to carry out this iterative process As a general rule of thumb on which parameter to change next the following is helpful If the behavior of the system at low frequencies shall be improved the In...

Страница 503: ...elocity loop is used the gain for the position integrator should be set to 0 This configuration is refered to as P PI These initial parameters can be used as a starting point for cascaded position con...

Страница 504: ...o enter a reference torque Important Applying a constant torque means that the motor shaft will start moving and not stop before you manually set it back to a lower value If anything is attached to yo...

Страница 505: ...ler that can be configured and adapted to your surrounding mechanical system automatically Enter a target position in the units of encoder increments ticks and see how the motor moves there Depending...

Страница 506: ...the overshoot response times or bandwidth of your entire control loop suit your application If you encounter any problems make sure they are sorted out before you continue Reviewing the above mention...

Страница 507: ...ist of releases click INSTALL on the release of your choice 3 After installation click OPEN to return to OBLAC Drives Note When you have downgraded to a version older than 19 0 0 you wont find the Lin...

Страница 508: ...d by strictly following the instructions 2 7 1 Virtualization not activated If your computer does not have the virtualization technology activated OBLAC Drives will most likely not work correctly To f...

Страница 509: ...achine To fix this issue follow the commands given here 2 7 3 Runtime Issues One of the most common issues appears directly after installing OLAC Drives The browser will be opened and the following sc...

Страница 510: ...is occupying the Ethernet port If possible stop or uninstall this software or try it with a fresh PC Not all network adapters are able to perform the real time requirements for OBLAC drives In our exp...

Страница 511: ...different more powerful PC Note If you couldn t find a solution to your problem please contact us atsupport synapticon com Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch n...

Страница 512: ...tal I O Digital GPIO Encoder configuration Commutation with Hall and ABI combined Input counter Protection Errors and warnings Errors thrown by the firmware Error report object Remedies for protection...

Страница 513: ...erload protection i2t Velocity feed forward Torque offset Velocity offset Filtering Command smoothing and Interpolation Control supervision Distributed clocks DC clocks OS Command Object dictionary Al...

Страница 514: ...y the firmware Error report object Remedies for protection errors Logging Motion control Control Loops Current and Torque Control Loop Velocity Control Loop Position Control Loop Dual Loop Cascaded Po...

Страница 515: ...ring Command smoothing and Interpolation Control supervision Distributed clocks DC clocks Object dictionary All objects Communication area Manufacturer specific area Profile specific area Process Data...

Страница 516: ...own by the firmware Error report object Logging Motion control Control Loops Current and Torque Control Loop Velocity Control Loop Position Control Loop Dual Loop Cascaded Postion Control Modes of ope...

Страница 517: ...Filtering Control supervision Distributed clocks DC clocks Object dictionary All objects Communication area Manufacturer specific area Profile specific area Process Data Objects Standard RxPDO mapped...

Страница 518: ...nded control functionalities Cogging compensation Field weakening Anti windup control Gain scheduling Motor overload protection i2t Torque offset for feed forward control Velocity offset for feed forw...

Страница 519: ...CSP Switching the modes Extended control functionalities Cogging compensation Field weakening Anti windup control Torque offset for feed forward control Object dictionary All objects Communication ar...

Страница 520: ...rol Power limit Limits the mechanical output power of the motor Encoders and I O Description of analog and digial inputs and outputs and encoder configuration Analog In How to set up analog encoders d...

Страница 521: ...drive sends a target torque to the motor Homing modes Quick stop Stops the motor quickly in a controlled way Diagnostics opmode Used for triggering diagnostic OS commands Switching the modes Describes...

Страница 522: ...800 7 201 All objects A list of the entire Object Dictionary Communication area Objects needed for communication Manufacturer specific area Complementary objects for enhanced performance and additiona...

Страница 523: ...is possible via File over EtherCAT FoE Multiple concurrent encoders for example BiSS C SSI Incremental Digital Halls are supported An object dictionary according to CiA 402 is available complemented...

Страница 524: ...rs Encoders configuration for all ports BiSS C Hall ABI QEI ABZ Encoder SSI A Format Access to Analog Inputs and Digital IO Digital I Os can be configured to timestamp inputs and outputs on rising edg...

Страница 525: ...If you are using TwinCAT as your controller you will need to import the SOMANET CiA 402 ESI EtherCAT Slave Information XML file to your project SOMANET CIA 402 ESI 3 1 2 1 Drive State Machine CiA 402...

Страница 526: ...essed by the master e g PLC Motion Controller at any desired frequency For more information about PDO refer to ETG1000 5 and ETG1000 6 3 1 2 3 PDO Configuration SOMANET supports EtherCAT PDO Configura...

Страница 527: ...e configured to enable correct operation of the drive system Motor and Gear settings Generic brake output voltage Brake release User defined velocity units Commutation Offset Detection Power limit Syn...

Страница 528: ...ture This number can be found in the motor s datasheet Attention If the number given in the datasheet is not designated as Pole pairs but Poles it must be converted Number of pole pairs Number of pole...

Страница 529: ...n equals to Phase resistance Phase resistance equivalent star configuration motor datasheet 3 1 3 1 1 3 2 Phase to phase resistance of delta winding motors If the value for phase to phase resistance a...

Страница 530: ...f the parameters phase resistance or phase inductance will affect the quality of the current loop controllers narrower bandwidth less stability margins Note Internal algorithms prevent degradation of...

Страница 531: ...r switching frequencies 3 1 3 1 3 Gear Ratio A gear ratio between motor and driving shafts can be configured This ratio defines the relationship between the motor shaft and driving output shaft The po...

Страница 532: ...tude of generated torque at the rated motor phase currents 0x6080 Max motor speed The maximum possible speed of the Motor according to the data sheet 0x2010 Torque controller Values Damping Ration and...

Страница 533: ...r SOMANET Circulo is used but not controlled safely 3 1 3 2 2 Usage Connect the device to the dedicated brake output of the drive and to Ground GND Set object Brake options Release strategy subitem 0x...

Страница 534: ...feature only in low precision applications e g load dependant speed of a fan 3 1 3 2 3 1 Parameters 0x2004 Brake Release Release strategy can be used to activate the voltage on the brake output Brake...

Страница 535: ...designated as Brake pull time After this time period the second voltage level Brake hold voltage will be applied to the brake terminals permanently The brake hold voltage can be set to a lower value...

Страница 536: ...in type brake the motor must move slightly so that the pin can slide out This is mainly required with hanging loads e g robot arm where gravity is producing a torque pressing the wheel notch against t...

Страница 537: ...After the release delay the brake voltage is driven to Brake hold voltage and Op Mode display is set to Op Mode The controller is then enabled To use the pin brake mode please select the correct Rele...

Страница 538: ...nter the value 2 for 64 kHz 3 1 3 3 1 3 Custom brake modes It is also possible to implement custom brake modes For information please refer toGeneric brake output voltage 3 1 3 3 1 4 Parameters 0x2004...

Страница 539: ...anged all related objects and subitems also use the chosen unit and must be scaled accordingly Unexpected behavior and accidents can occur if the chosen unit is not taken into account For more informa...

Страница 540: ...according to the new precision see section below for details Click on save to device to keep the configuration 3 1 3 4 3 Objects affected 0x606B Velocity demand value 0x606C Velocity actual value 0x6...

Страница 541: ...0A9 SI unit velocity through SDO The terminal of OBLAC Drives can be used for this operation with the following code line ethercat download p0 0x60A9 4256450304 2 OBLAC Drives will automatically scale...

Страница 542: ...ward velocity as input to the velocity controller 0x60FA Control effort Provides a measure of the control effort the output of the position control loop 0x60FF Target velocity Sets the target velocity...

Страница 543: ...the motor electrical angle rotor magnetic field angle and the motor position sensor feedback 1 The motor phase configuration NORMAL or INVERTED 0x2003 5 Normally both rotor angle and sensor angle sho...

Страница 544: ...easing decreasing simultaneously Fig 2 Rotor angle and position sensor angle are not increasing decreasing in the same direction Inverted motor phases Synapticon Documentation 2021 Synapticon GmbH Dai...

Страница 545: ...he brake should be configured correctly and work properly during the routine so that it doesn t block the system The power supply used should be able to provide the voltage current required by the rou...

Страница 546: ...has the following characteristics It needs no tuning It is able to hold the load The offset can be precisely measured It will rotate the rotor up to 100 of a pole pair range 3 1 3 5 4 2 Method 1 Atte...

Страница 547: ...e procedure of offset detection method 2 It can take up to 250 milliseconds The precision of method 2 is not as high as methods 0 or 1 Note This method can cause audible noise when it s executed 3 1 3...

Страница 548: ...ion Note that the method has less detection accuracy thus the commutation efficiency can be less In this case it s recommended to redo Offset Detection when the setup is allowed to move 3 1 3 5 4 4 2...

Страница 549: ...art automatically Trigger the following OS commands to carry out offset detection Command 6 Open phase detection Command 8 Phase resistance measurement Command 9 Phase inductance measurement Command 7...

Страница 550: ...ails for your motor specification 0x2009 Commutation offset Subitem 0x2009 1 shows the state of the commutation offset Subitem 0x2009 2 defines the amount of torque that is applied during the offset d...

Страница 551: ...0x6040 Controlword Sets the status of the drive Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 551 1031...

Страница 552: ...e real generated mechanical torque of the motor It calculates the rotational speed of the motor with values from the position sensor at the motor shaft DC DC 3 1 3 6 2 Requirements This feature works...

Страница 553: ...peak output power As a result this object will only be effective if its value is less than 110 of Drive s maximum peak output power 3 1 3 6 4 Parameters 0x200B Max power Sets the limit in Watt 0x203F...

Страница 554: ...ed by differential or single ended connections Analog Input Scaling Allows to do a nonlinear conversion of an analog voltage using a 5th order polynomial function Digital I O Digital I Os can be confi...

Страница 555: ...1 1 Using single ended sensors on differential inputs A single ended encoder can be attached to the differential ports if the voltage range fits only to the differential inputs The signal must be con...

Страница 556: ...ors that output a resistance as measurement value Use case Temperature sensor Applications include converting the output of a temperature sensor directly into degrees Celsius Fahrenheit or any other u...

Страница 557: ...g Input 3 4 Analog Input 4 0 Internal ADC if supported for example SOMANET Circulo 7 9 The unscaled raw analog input values are filtered through a first order low pass filter before they are scaled Th...

Страница 558: ...t can also be tweaked to further fine tune the unscaled analog input before feeding it to the scaling algorithm cc p th in 3 1 4 2 2 3 Thresholds Upper and lower level thresholds can be configured in...

Страница 559: ...Constant a1 of the polynomial 1st order coefficient 0x2038 6 Constant a2 Constant a2 of the polynomial 2nd order coefficient 0x2038 7 Constant a3 Constant a3 of the polynomial 3rd order coefficient 0x...

Страница 560: ...lt 1 Input without pull down 2 Input active high a pull down resistor will be activated 3 Output 3 1 4 3 2 Using Digital I Os for input actions or output events It s possible to use the Digital Inputs...

Страница 561: ...d for Homing Edge Triggered Latch for Error NegLmAct 9 IN Negative Limit Switch Active Low Level Triggered for Homing Edge Triggered Latch for Error NegLmAct 10 IN Interlock Disable Operation Active L...

Страница 562: ...Mimics Warning w Bit of Statusword 3 1 4 4 2 Usage You can access the features in OBLAC Drives Enter Feedback IO Digital IO Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch n...

Страница 563: ...pt for General Purpose Input and General Purpose Output 3 1 4 4 2 1 1 Description of features 3 1 4 4 2 2 General purpose In and Output GPIO General Purpose Input 2 The high and low logic voltage leve...

Страница 564: ...Act 6 Active and inactive state of the Positive limit switch will be reflected as 1 and 0 respectively at the selected digital input Positive Limit Switch Active Low Level Triggered for Homing Edge Tr...

Страница 565: ...will be executed Driving out of the limit switch is only possible in the opposite direction the concrete behavior is mode dependant Modes CSP PP PV CSV CST and PT If a target is commanded which would...

Страница 566: ...selected digital input is low This will cause the drive to transition into Operation disable state Interlock will remain active as long as the configured GPIO remains low and transitioning into OP Ena...

Страница 567: ...2211 GPIO output events is the Timestamp at which the GPIO should trigger The unit is in 10 ns The value in 0x2211 1 can be used for setting this timestamp But the unit must be converted to 10 of ns N...

Страница 568: ...iate within 0 34 s If another encoder type is selected the response will be slower within 62 5 s Object 0x2213 allows further configuration of this output event by setting the following parameters Pul...

Страница 569: ...bit is high the selected digital output will be high Mimics Warning w Bit of Statusword 25 The value of the selected Digital Output mimics bit 7 of the Statusword w When the w bit is high the selecte...

Страница 570: ...on For correct function it is necessary to provide the resolution of the encoder this value is given in Inc Revolution please refer to your encoder s data sheet Important Please keep in mind that manu...

Страница 571: ...0x2111 Encoder 1 feedback Provides the position or velocity value read at Encoder 1 0x2112 Encoder 2 configuration Configuration object for Encoder 2 0x2113 Encoder 2 feedback Provides the position or...

Страница 572: ...ervo drive s documentation The ABI commutation offset has to be found before this feature starts working 3 1 4 6 3 Usage To configure the HALL ABI feature the incremental encoder needs to be configure...

Страница 573: ...rror Detection Cable errors can lead to problems if only one Hall sensor is disconnected or damaged or if the phase signals are reversed the problem will not be detected Running the motor with Hall se...

Страница 574: ...ors and the Hall sensors are not sampled again As soon as the incremental encoder passes the index the service realigns the electrical angle to the formerly saved precise value Synapticon Documentatio...

Страница 575: ...nfigured Pulses are counted at pin 7 Encoder connector 2 has an SSI encoder configured Pulses are counted at pin 7 and 8 SOMANET Circulo 7 and 9 rev B 1 Digital IO connector is not used for anything e...

Страница 576: ...meters 0x2040 Input counter The value of the counter will be written to this object Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 0...

Страница 577: ...value a warning is triggered in the Error Report Object When the measured temperature reaches the limit an error is triggered and the drive is stopped 3 1 5 2 Usage To set the value for user defined...

Страница 578: ...as specified in CiA 402 Error Report Object Each occurring error is described in the Error Report Object Remedies for protection errors How to resolve issues with over current over voltage under volt...

Страница 579: ...AGE 0x3331 FIELD_CIRCUIT_INTERRUPTED 0x4210 EXCESS_TEMPERATURE_DEVICE 0x4310 EXCESS_TEMPERATURE_DRIVE 0x5300 OPERATING_UNIT 0x6010 SOFTWARE_RESET_WATCHDOG 0x6320 PARAMETER_ERROR 0x7121 MOTOR_BLOCKED 0...

Страница 580: ...on Explanation Error code from object 0x603F Remedy NoFault No fault Default value of the object which means no fault is to be reported This error code indicates that there s no error reported thus th...

Страница 581: ...n User defined Over voltage Indicates that the DC bus voltage is measured exceeding the user defined threshold 0x2006 2 Protection Overvoltage setpoint 0x3210 As the threshold is user defined please f...

Страница 582: ...not received on time by the hardware protection thus the drive is not working properly 0x5300 Please note down the information regarding the occurence of the error and reach Synapticon technical supp...

Страница 583: ...ne signal of the dual channel input is read at a different interval than the other signal The signals must have the same state within 100 ms 0x5300 The cause of the fault usually directs to misuse of...

Страница 584: ...tive value This fault indicate that the drive receives the warning bit being active 0x7303 0x7304 BisAcBit BiSS Acknowledge Bit not received The BiSS slave is not acknowledging the request to communic...

Страница 585: ...ensor configuration causes an issue related to the BiSS frame This error is currently raised only if the BiSS frame size is higher than 64 bits 0x7303 0x7304 Please check the sensor configuration acco...

Страница 586: ...his case the fault can sometimes be reset but would occur under certain circumstances Please check the signals received by the drive with an oscilloscope under operation for better investigation The c...

Страница 587: ...the SSI frame Currently our drives can be configured to read a parity bit from compatible SSI encoders This error means the parity bit computed by the firmware is different than the one sent by the S...

Страница 588: ...ow 0x7303 0x7304 R16FtCfg REM16 Filter Configuration error Filter configuration error 0x7303 0x7304 R16FtSOF REM16 Filter Speed Overflow error Filter speed overflow error 0x7303 0x7304 R16UnCmd REM16...

Страница 589: ...nsult the encoder manufacturer for advices 2b Inconsistency in signal transfer Please check the signals received by the drive with an oscilloscope under operation for better investigation The cause ca...

Страница 590: ...r manufacturer for advices 2 Inconsistency in signal transfer Please check the signals received by the drive with an oscilloscope under operation for better investigation The cause can be that the sig...

Страница 591: ...imeout The A Format encoder didn t start communication after sending a request 0x7303 0x7304 Please check the wiring and make sure that the signals are transfered with good consistency Use a oscillosc...

Страница 592: ...ion for better understanding the meaning of the Over Speed Alarm The usual case is that the rotation speed exceeds the speed limit of the encoder AftMemEr A Format MEMERR status The encoder is raising...

Страница 593: ...eric Sensor Faults SnsrAngl Sensor Angle error 1 The electrical angle was not completeting a whole revolution during offset detection 2 The calculated commutation angle is out of bounds A singleturn r...

Страница 594: ...digital IO settings making sure that the setting is supported by your hardware according to the documentation IvldGpio Invalid Gpio configuration The GPIO related configuration chosen is not available...

Страница 595: ...Generic Setup Faults SwLimOut Software Limit Out Target position is outside of the 0x607D Software position limit defined by the user 0x5300 0x6320 Please check object 0x607D Software position limit a...

Страница 596: ...se to 0x6079 DC link circuit voltage Pay attention that the actual voltage supplied to the drive would be slightly lower than the voltage output by the power supply because of attenuation Check the co...

Страница 597: ...ion OpnFetBH Open high FET at phase B One of the power electronic switches of Drive is damaged not conducting The damaged FET is located in leg B of the inverter and it is the high side FET of this le...

Страница 598: ...ested opmode is not supported Set a valid value in 0x6060 Modes of operation 0x6320 Please check our documentation for the available operation modes Please check 0x6060 Modes of operation and make sur...

Страница 599: ...e error is expected Do Fault reset to clear the fault after the communication is reestablished Otherwise the occurrence of the error indicates that there exists unknown issues in the communication cha...

Страница 600: ...is moves back into the valid range of motion 0x5300 Ensure that the homing switches remain active after the mechanics hit them Increasing the homing acceleration 0x609A may help prevent overshoot afte...

Страница 601: ...too low 0x2015 2 Velocity feed forward Cutoff frequency is lower than the minimum limit 0x6320 Please check 0x2015 2 Velocity feed forward Cutoff frequency and make sure that the cutoff frequency is c...

Страница 602: ...lead to equipment damage It can also result in irregular clock timing 0x4210 Disable the drive until the temperature is reduced or use external cooling to bring down the over all temperature TmpDrive...

Страница 603: ...asurement Upper level threshold 0x2038 12 External scaled measurement Lower level threshold 0x7300 Please make sure that the upper and lower level threshold values are suitable for the sensor you have...

Страница 604: ...e a problem in the commutation angle calculation Check the feedback value of the sensor and perform the offset detection again an inappropriate power supply is used a voltage too high or too low would...

Страница 605: ...ird is different there may be a big voltage drop in the supply circuit due to factors such as cable resistance If the error occurs during motion the voltage output of the power supply drops when the m...

Страница 606: ...log so that the latest 9kb of logging history can always be retrieved By concatenation of log_curr log and log_prev log between 9kb and 18 kb of logging history can be retrieved 3 1 7 2 Types Logs ar...

Страница 607: ...characters the message is truncated and a character is placed in the 105th position The time initially starts at 00 00 00 000 and is thus the time since last boot Synapticon Documentation 2021 Synapt...

Страница 608: ...target torque to the motor Homing modes Quick stop Diagnostics opmode Used for triggering diagnostic OS commands Switching the modes Describes how the modes can be selected Extended control functional...

Страница 609: ...hing and Interpolation Successive setpoints can be smoothed so that low command resolution and jitter have a reduced effect on the control Control supervision Allows to supervise the work of the contr...

Страница 610: ...nd Torque Control Loop Velocity Control Loop Position Control Loop Dual Loop Cascaded Postion Control Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4...

Страница 611: ...ent and Torque Control Loop 3 1 8 1 1 1 Torque control loop General View Detail View Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022...

Страница 612: ...rque control loop is executed at a frequency of 16 kHz as of firmware v4 2 0 3 1 8 1 1 1 2 Reference Torque Generation The reference torque can be updated in every execution step In cyclic synchronous...

Страница 613: ...0x2010 10 Damping ratio subitem 0x2010 11 Settling time is entered in s the default value 1000 s Damping ratio is entered in per mill the default value is 2000 Example For a damping ratio of 0 7 the...

Страница 614: ...2 Parameters 0x2010 Torque Controller Values Kp Ki and Kd for Torque Controller Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01...

Страница 615: ...3 1 8 1 2 Velocity Control Loop General View Detail View Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 615 1031...

Страница 616: ...rol performance This dynamically changeable torque value will be added to the torque value generated by the velocity PI controller Although the cascaded position control loop also includes a velocity...

Страница 617: ...Ki and Kd for Torque Controller 0x2011 Velocity Controller Values Kp Ki Kd and Controller Integral Limit for Velocity Controller Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101...

Страница 618: ...ailable for position control Cascaded PID controller Simple PID controller 3 1 8 1 3 1 Cascaded PID Controller General View Detail View Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D...

Страница 619: ...ly none of the D gains should be used in the cascaded controller and the two I gains should be used only alternatively not together This means that the control structure is simplified to a combination...

Страница 620: ...y 3 1 8 1 3 2 Simple PID Controller General View Detail View The cascaded PID controller is generally preferable over the simple PID controller It is activated by default and apart from academic purpo...

Страница 621: ...8 1 3 2 1 Parameters 0x2010 Torque Controller Values Kp Ki and Kd for Torque Controller 0x2012 Position Controller Values Kp Ki and Kd for Simple PID Controller Only subitems 1 4 Synapticon Documenta...

Страница 622: ...uracy when only the shaft is controlled A second encoder can be attached to the output shaft after the gear for an optimized position control General View Detail View Synapticon Documentation 2021 Syn...

Страница 623: ...8 1 4 3 Parameters 0x6091 Gear Ratio Object for indicating the revolutions of motor and shaft 0x2010 Torque Controller Values Kp Ki and Kd for Torque Controller 0x2012 Position Controller Values Kp K...

Страница 624: ...ous position control CSP In position control modes the master sends desired positions to the drive Profile modes In profile modes the trajectory is computed on the slave Profile position mode In profi...

Страница 625: ...to the drive In cyclic synchronous modes reference values are sent and updated with each EtherCAT communication frame so a reference signal has to be sent with up to 4 kHz As an example to rotate the...

Страница 626: ...emand value input torque capture torque control function with appropriate input and output signals limitation of torque demand The figure above shows the inputs and outputs of the torque control funct...

Страница 627: ...t is set if the actual torque stays in the window of target torque torque window value for a duration of torque window time Target torque ignored This bit is set ifTarget torque 0x6071 is equal to Tor...

Страница 628: ...wing sub functions demand value input velocity capture using position sensor velocity control function with appropriate input and output signals The behavior of the control function is influenced by c...

Страница 629: ...12 11 10 9 8 7 0 N A Target velocity ignored Internal limit active Target reached N A basic Internal limit active Max motor speed 0x6080 limits Target Velocity 0x60FF and Velocity Offset 0x60B1 Target...

Страница 630: ...1 Velocity Controller Values Kp Ki Kd and Controller Integral Limit for Velocity Controller 0x60FF Target velocity Use this object to directly select a Target velocity Synapticon Documentation 2021 Sy...

Страница 631: ...d forward control Especially in a cascaded control structure where a position control is followed by a velocity or torque control the output of the position control loop is used as an input for furthe...

Страница 632: ...ue 0x606B and Profile velocity 0x6081 Software position limit 0x607D limits Position demand value 0x6062 Target reached the bit is set to 1 if the actual position stays in the window of the target pos...

Страница 633: ...and Velocity 0x607A Target position Use this object to directly select a Target position 0x60B1 Velocity offset Sets a feed forward velocity as input to the velocity controller 0x60B2 Torque offset S...

Страница 634: ...ctory to a target point is generated on the drive Profile velocity mode In profile velocity mode the motor will rotate at a target velocity Profile torque mode In profile torque mode the drive sends a...

Страница 635: ...depending on the configured speed starting acceleration and braking deceleration 3 1 8 2 2 1 1 Objects configuration The following objects need to be configured for the position profile Profile Veloci...

Страница 636: ...it 0x607D as well as the Polarity 0x607E Note Target position is limited by the Objects Position range limit 0x607B Software position limit 0x607D The output of the trajectory generator is the positio...

Страница 637: ...value 1 0001h must be entered in object Modes of operation 0x6060 The object Op mode display 0x6061 can be used to check if the op mode has been set correctly Synapticon Documentation 2021 Synapticon...

Страница 638: ...new set points In order to execute the new set point new target value bit 4 new set point of the controlword needs to be changed from 0 to 1 the profile reacts on the rising edge of the bit The drive...

Страница 639: ...t basic New set point On the rising edge the drive will acknowledge the value of target position as a new set point Change set immediately Our drive supports only a single set point method of handling...

Страница 640: ...wledge Internal limit active Target reached N A basic Internal limit active Max motor speed 0x6080 limits Velocity demand value 0x606B and Profile velocity 0x6081 Software position limit 0x607D limits...

Страница 641: ...ral cycles The motor will start rotating immediately Note Setting the bits 4 and 5 of the controlword has to be done in the same order shown above or simultaneously 3 1 8 2 2 1 6 Parameters Profile Ve...

Страница 642: ...or timeout 0x6066 Following error actual value 0x60F4 Position window 0x6067 Position window time 0x6068 Velocity demand value 0x606B Position demand value 0x6062 Synapticon Documentation 2021 Synapti...

Страница 643: ...need to be configured for the velocity profile Target velocity 0x60FF Profile acceleration 0x6083 Profile deceleration 0x6084 Quick stop deceleration 0x6085 Polarity 0x607E Max motor speed 0x6080 Thes...

Страница 644: ...start turning immediately 3 1 8 2 2 2 2 Enable Profile velocity mode To enable the mode the value 3 0003h must be entered in object 0x6060 The Op mode display 0x6061 can be used to check if the op mo...

Страница 645: ...081 Max torque 0x6072 limits Torque demand 0x6074 Target reached The bit is set if the actual velocity stays in the window of target velocity velocity window for a duration of Velocity window time Spe...

Страница 646: ...eed 0x6080 Velocity window 0x606D Velocity window time 0x606E velocity threshold 0x606F velocity threshold time 0x6070 Max motor speed 0x6080 Velocity demand value 0x606B Profile velocity 0x6081 Max t...

Страница 647: ...alue 0x6074 which is processed by the torque controller 3 1 8 2 2 3 1 Objects configuration The following objects need to be configured for the torque profile Target torque 0x6071 Torque slope 0x6087...

Страница 648: ...t can be toggled by writing 010Fh and 000Fh to controlword object 0x6040 3 1 8 2 2 3 4 Operation Mode dependent Bits of Status and Controlword 3 1 8 2 2 3 4 1 Controlword The torque position mode uses...

Страница 649: ...rget reached the bit is set if the actual torque stays in the window of target torque torque window value for a duration of torque window time Objects related to the bit 10 of the statusword Torque wi...

Страница 650: ...t 9 Homing on an opposite home switch active and index pulse with positive initial direction Reverse if positive limit switch is hit 10 Homing on an opposite home switch inactive and index pulse with...

Страница 651: ...x Pulse The initial direction of movement shall be leftward if the negative limit switch is inactive The home position is the first index to the right when the negative limit switch changes state 3 1...

Страница 652: ...h changes state home switch active 3 1 8 2 3 2 1 4 Homing Method 5 6 Homing on a Negative Home Switch and Index Pulse The initial direction of movement is dependent on the state of the home switch lef...

Страница 653: ...home switch is initially active then the direction of movement depends on the homing method The direction will be reversed when encountering the positive limit switch 3 1 8 2 3 2 1 6 Homing Method 11...

Страница 654: ...on of movement depends on the homing method 3 1 8 2 3 2 2 Homing method 33 34 move to next or previous single turn position or index pulse Methods 33 and 34 can be used to center on the sensor s refer...

Страница 655: ...urrent position as home Use case Relative position command The current position can be taken as the reference point Use case Homing on current position When the motor is moved to the desired positioni...

Страница 656: ...but without index pulse Homing is done at switch transition 23 to 30 Similar to method 7 to 14 but without index pulse Homing is done at switch transition 33 Homing on negative index pulse 34 Homing...

Страница 657: ...active low For example If Pin 3 is configured as Active High Limit Switch then configuring any other pin as Limit Switch Active High or Active Low will raise the error IvldGpio Invalid GPIO error in t...

Страница 658: ...bit is reset to 0 the motion continues 3 1 8 2 3 4 2 Status of the homing process Bits 10 12 13 of the Statusword 0x6041 are used to indicate the current state of the homing process Bit 13 Homing erro...

Страница 659: ...fic purposes which are indicated in yellow The figure shows the structure of the controlword For the general structure and usage please refer to our Application note on Status and Controlword 15 9 8 7...

Страница 660: ...ring homing 0x6040 Controlword Set bit 8 to 0 and bit 4 to 1 to start homing 0x6041 Statusword Indicates the current state of the homing process 0x60FD Digital inputs Indicates the current state of th...

Страница 661: ...d motor Note At the end of the quick stop procedure the brake gets engaged when the drive is in SWITCH_ON_DISABLED mode 2 When the drive stays in QUICK_STOP_ACTIVE mode 6 the brake is not engaged by d...

Страница 662: ...quick stop is triggered 3 1 8 2 4 2 1 1 Option code 0 Disable the drive Attention In this case the drive does not perform the quick stop deceleration ramp and is instead immediately disabled 3 1 8 2 4...

Страница 663: ...es not use a profile Instead the drive commands 0 torque from the start of the quick stop procedure The steps vary depending on the quick stop option code and when quick stop is triggered 3 1 8 2 4 2...

Страница 664: ...the drive s transition into a different state Use this object to monitor the drive s behavior 0x60A9 SI unit velocity This object defines the velocity value 0x60FC Position demand internal value Prov...

Страница 665: ...d state When no OS command is running the motor control is disabled Attention Always ensure that the brake is engaged or disengaged depending on the command that is executed Command 4 rotates the roto...

Страница 666: ...Torque profile mode 6 Homing mode 8 Cyclic Syncronous Position Mode 9 Cyclic Syncronous Velocity Mode 10 Cyclic Syncronous Torque Mode 3 1 8 2 6 1 Dynamic Op Mode switching The modes can be switched w...

Страница 667: ...se the velocity of the robot s reaction the target position signal can bypass the osition controller Torque Offset A desired offset torque can be added to the reference torque Velocity Offset An addit...

Страница 668: ...nd in OBLAC Drives When cogging torque compensation is activated an additional torque component is generated actively by the motor in order to compensate for the cogging torque The compensation featur...

Страница 669: ...ast 20 30 of the drive s rated current For executing the cogging torque recording the motor must not be mechanically blocked and ideally must have no load attached The motor is fully functional and th...

Страница 670: ...table Once the recording is finished the values are stored on the Drive In the OBLAC Drives GUI the feature is disabled and can now be tested manually 1 Slide the switch to TESTING ENABLED 2 Turn the...

Страница 671: ...g torque compensation screen and check the Skip auto tuning checkbox 7 After the recording is finished test the obtained compensation table Use switch TESTING DISABLED in the cogging torque compensati...

Страница 672: ...ensation subindex 2 cogging torque compensation enabled must be set to 1 By enabling the cogging torque compensation algorithm the table communicated to the torque controller is added as a set of valu...

Страница 673: ...f the device it is checked if the cogging table exists in the flash memory and if it exists the table is communicated to a torque controller The state is generated accordingly 0 no table exists 5 tabl...

Страница 674: ...shown in Fig 2 the user should set 3 parameters for this feature 1 Field Weakening Starting Speed 2 Field Weakening Ending Speed 3 Percentage of Field Weakening f Once the motor speed hits Field Weake...

Страница 675: ...eakening to achieve velocities that correspond to more than 80 Volts of peak back EMF voltage Otherwise the drive may start burning Avoid switching off the drive while in motion especially at high vel...

Страница 676: ...limit the integrator output The Anti windup control algorithm is implemented with the following approach with control deviation Output of the integral part Sample time Integral gain Integrator limit...

Страница 677: ...locity Controller Values Kp Ki Kd and Integrator Limit for Velocity Controller 0x2012 Position Controller Values Kp Ki Kd and Integrator Limit for Cascaded Position Controller Both loops Position and...

Страница 678: ...eed This technique can be used within the cascaded position controller to compensate for nonlinear effects especially stiction friction in the mechanics For velocities in rpm below a user defined valu...

Страница 679: ...heduling feature is only available in Cascaded PID mode which is selected in object 0x2002 0x2002 Position control strategy Selects the control structure used for position control 0x2013 Gain Scheduli...

Страница 680: ...e motor If the motor is overheated more than the allowed limit this feature will limit the RMS value of phase currents to protect the motor from being overheated beyond the permitted limits Note This...

Страница 681: ...ed that is above the nominal current the tracking variable will rise If the overcurrent is less then the maximal value the peak time is extended accordingly Once the tracking variable reaches 100 the...

Страница 682: ...and diminish the influence of target position quantization 3 1 8 3 6 1 Usage Default value of gain is 0 This means Velocity feed forward is off The gain is given in per mil 1 A value of 1000 is a good...

Страница 683: ...low cut off frequency 5 10 Hz Alternatively a master generated feed forward velocity can be sent to the slave via the velocity offset object 3 1 8 3 6 2 Using a velocity offset additionally Additiona...

Страница 684: ...ed by the velocity PI controller This applies to the simple PID position controller to the cascaded position controller and to the velocity controller The offset torque can be updated at full EtherCAT...

Страница 685: ...namically with continuously updated values it is not accessible in OBLAC Drives but through the EtherCAT parameter 0x60B1 0x2010 Torque Controller Values Kp Ki and Kd for Torque Controller 0x2012 Posi...

Страница 686: ...rted Loop shaping filter Suppress excitation of resonance frequencies in the output of the motion control loop or in the input of the torque control loop A 2nd order notch filter is supported Any sign...

Страница 687: ...The position feedback filter can also be used with a simple PID loop General View Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02...

Страница 688: ...cy of the Notch filter defined in Radians s 1 f Full width of the rejection band of the Notch filter f f 2 f f 2 defined in Radians s 1 damping ratio 1 Radians are used for internal calculation user i...

Страница 689: ...n was used to design the torque loop input shaping filter 3 1 8 3 9 3 Application Guide Position and Velocity Feedback Low pass filters Torque loop input shaping filter Synapticon Documentation 2021 S...

Страница 690: ...dback filter 0x2022 Position feedback filter Cut off frequency of position feedback filter 0x2023 Notch filter Center frequency and bandwidth of notch filter Synapticon Documentation 2021 Synapticon G...

Страница 691: ...frequency of 1 dominant 2 and 4 motor speed revolutions per seconds 1 The specified frequencies are just initial values that will not interrupt the motion control Lower values should be found and set...

Страница 692: ...e as little as possible Thus the filter cutoff frequency should be approximately one decade higher Bw 10 3 Examine the spectral density plot of the target signal and determine the frequency range that...

Страница 693: ...s only for high frequency resonances The frequency depends on both the central frequency and the rejection width Generally it should be higher than 50 Hz A practical guide to notch filter design 1 Fin...

Страница 694: ...The bigger the width of the rejection band the smoother is amplitude transition around the central frequency Additionally the attenuation is bigger This happens due to the second order of the filter w...

Страница 695: ...he previous to the current target smoothing out the input and preventing spikes in the derivative around the target changes This feature can be used in all position and velocity control modes Cyclic s...

Страница 696: ...ects 3 1 8 3 10 3 2 Jerk limiting When the input trajectory contains undesirable discontinuous or aggressive motion the performance of the mechanical system can be unsatisfactory Fixing the input traj...

Страница 697: ...ange to the input command This creates a discontinuity that is twice the magnitude of the normal command steps Set the filter to an order similar to what should be chosen for input interpolation 3 1 8...

Страница 698: ...e SOMANET slave The filter order is defined in multiples of 250 s e g 3 for a master with a 1 ms cycle 3 is the default value that suits applications with 1 kHz EtherCAT masters perfectly This number...

Страница 699: ...der is allowed between 0 no action and 31 The filter is enabled by default with an order of 3 The order reflects the amount of steps the algorithm looks back 3 1 8 3 10 4 3 Parameters 0x2027 Control i...

Страница 700: ...tatusword Target reached function Raises a flag in the Statusword 3 1 8 3 11 1 Timing diagram of the supervision objects Two communication cycles after the master sends a target value to the slave pos...

Страница 701: ...Profile Position CSP Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 701 1031...

Страница 702: ...d the slave computes the intermediate positions itself directly at the trajectory generator Therefore the objects sent back from the slave to the master are different than in CSP Synapticon Documentat...

Страница 703: ...value Velocity actual value Alternatively the object Following error actual value 0x60F4 can be used to monitor the position control loop This object is also used for the Following Error Window featu...

Страница 704: ...ndow a following error occurs If the value of the following error window is FFFF FFFF h the following control is switched off default Following error timeout 0x6066 ms Use this object to indicate the...

Страница 705: ...position velocity or torque can be defined with a margin at each side If the actual value is inside of the accepted position range for a configured period of time the user is informed that the target...

Страница 706: ...onsidered to be inside the window The unit is given in ms 3 1 8 3 11 4 3 Configuring the velocity window CSV Note The accepted velocity range is calculated as two times the velocity window Enter the v...

Страница 707: ...0x60fc Provides the output of the trajectory generator in profile position mode The units are in increments of the position encoder Position value 0x6064 Provides the actual value of the position enc...

Страница 708: ...rror is triggered 0x6067 Position window Half of the accepted position range 0x6068 Position window time Time required for the position sensor to remain within the position window 0x606D Velocity wind...

Страница 709: ...que demand Provides the output value of the torque trajectory generator 0x6077 Torque value Provides the actual value of the torque 0x60FA Control effort Output of the controller for the selected mode...

Страница 710: ...f possible Ensure that your master supports it 3 1 8 3 12 2 Distributed Clock configuration SOMANET supports 2 DC modes Slave mode Master device will be used as a reference clock All the slaves in the...

Страница 711: ...ers 0x20F3 DC synchronization The status of the selected network synchronization mechanism Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built...

Страница 712: ...and 4 Motor phase order detection Command 5 Commutation offset detection Command 6 Open phase detection Command 7 Pole pair detection Command 8 Phase resistance measurement Command 9 Phase inductance...

Страница 713: ...atus as written in subindex 2 Note To calculate the progress please subtract 100 from the value of 0x1023 2 Subindex Description Data Type Value 1 Command OCTET_STRING Byte 0 OS command ID Byte 1 7 Se...

Страница 714: ...mapping of Receive Process Data Objects Standard TxPDO mapped Objects The Standard mapping of Transmit Process Data Objects Manufacturer Specific Area A list of all Manufacturer Specific Objects Prof...

Страница 715: ...s disabled 0x1011 4 Restore manufacturer default parameters 0x1016 Consumer heartbeat time 0x1016 1 Consumer heartbeat time 0x1017 Producer heartbeat time 0x1018 Identity object 0x1018 1 Vendor ID 0x1...

Страница 716: ...COB ID used by PDO 0x1801 2 Transmission type 0x1801 3 Inhibit time 0x1801 4 reserved 0x1801 5 Event timer 0x1802 Transmit PDO3 parameter 0x1802 1 COB ID used by PDO 0x1802 2 Transmission type 0x1802...

Страница 717: ...x1600 7 0x2701 Tuning command 0x1601 Receive PDO2 mapping 0x1601 1 0x60FE Physical outputs 0x1601 2 0x60FE Bit mask 0x1602 Receive PDO3 mapping 0x1602 1 0x2703 User MOSI 0x1602 2 0x60B1 Velocity offse...

Страница 718: ...rs 0x2003 2 Torque constant 0x2003 3 Phase resistance 0x2003 4 Phase inductance 0x2003 5 Motor phases inverted 0x2004 Brake options 0x2004 1 Pull voltage 0x2004 2 Hold voltage 0x2004 3 Pull time 0x200...

Страница 719: ...rcentage 0x2010 6 Field weakening starting speed 0x2010 7 Field weakening ending speed 0x2010 8 Commutation angle measurement delay 0x2010 9 Switching frequency 0x2010 10 Settling time 0x2010 11 Dampi...

Страница 720: ...14 Position loop Kd 1 0x2013 15 Position loop integral limit 1 0x2013 16 Velocity loop Kp 1 0x2013 17 Velocity loop Ki 1 0x2013 18 Velocity loop Kd 1 0x2013 19 Velocity loop integral limit 1 0x2014 To...

Страница 721: ...hreshold 0x2038 12 Lower error threshold 0x203F Error report 0x203F 1 Description 0x2040 Input counter 0x20E1 High resolution data 0x20E1 1 Data 1 0x20E1 2 Data 2 0x20E1 3 Data 3 0x20E1 4 Data 4 0x20F...

Страница 722: ...al output voltage 0x2110 27 Filter 0x2111 Encoder 1 feedback 0x2111 1 Raw position 0x2111 2 Adjusted position 0x2111 3 Velocity 0x2112 Encoder 2 configuration 0x2112 1 Sensor port 0x2112 2 Type 0x2112...

Страница 723: ...0x2210 2 Pin 2 0x2210 3 Pin 3 0x2210 4 Pin 4 0x2210 5 Pin 5 0x2210 6 Pin 6 0x2210 7 Pin 7 0x2211 GPIO output events 0x2211 1 Timestamp setpoint 0x2212 GPIO input actions 0x2212 1 Timestamp on rising...

Страница 724: ...ty demand value 0x606C Velocity actual value 0x606D Velocity window 0x606E Velocity window time 0x606F Velocity threshold 0x6070 Velocity threshold time 0x6071 Target Torque 0x6072 Max torque 0x6073 M...

Страница 725: ...during search for switch 0x6099 2 Speed during search for zero 0x609A Homing acceleration 0x60A9 SI unit velocity 0x60B1 Velocity offset 0x60B2 Torque offset 0x60F4 Following error actual value 0x60FA...

Страница 726: ...Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Device type 0x1000 0 UDINT 32 131474 readonly default Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 7...

Страница 727: ...rofile specific 6 O reserved always 0 7 O manufacturer specific If a specific error occurs the corresponding bit shall be set to 1 The generic error bit shall be supported The other bits may be suppor...

Страница 728: ...b Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping COB ID SYNC 0x1005 0 DINT 32 128 readwrite Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Docum...

Страница 729: ...b Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Communication cycle period 0x1006 0 DINT 32 100 readwrite Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101...

Страница 730: ...by the manufacturer Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Manufacturer device name 0x1008 0 STRING 50 400 0 readonly default Synapticon Documentation 2021...

Страница 731: ...sion description Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Manufacturer software version 0x100A 0 STRING 50 400 0 readonly default Synapticon Documentation 20...

Страница 732: ...ub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Guard time 0x100C 0 UINT 16 0 readwrite Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documen...

Страница 733: ...ub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Life time factor 0x100D 0 USINT 8 0 readwrite Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich D...

Страница 734: ...e save procedure save all parameters this will save the current configuration to permanent storage Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Save all paramete...

Страница 735: ...ore all default parameters 0x1011 1 UDINT 32 0 readwrite Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Restore communication default parameters disabled 0x1011 2...

Страница 736: ...b Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Consumer heartbeat time 0x1016 1 DINT 32 100 readwrite Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch...

Страница 737: ...b Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Producer heartbeat time 0x1017 0 UINT 16 1000 readwrite Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sc...

Страница 738: ...ss PDO Mapping Product Code 0x1018 2 UDINT 32 513 readonly default Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Revision number 0x1018 3 UDINT 32 167772162 reado...

Страница 739: ...b Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Synchronous counter overflow value 0x1019 0 USINT 8 100 readwrite Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26...

Страница 740: ...eply there 2 last command completed error no reply 3 last command completed error reply there 100 200 indicates how much of the command has been executed in 100 0 200 100 255 command is executing if t...

Страница 741: ...epresents the most recent command of an application program specific queue Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping OS command mode 0x1024 0 USINT 8 0 writeo...

Страница 742: ...Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Transmission type 0x1400 2 USINT 8 1 readwrite A number is stored in this subindex that defines the time at which the re...

Страница 743: ...Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Transmission type 0x1401 2 USINT 8 1 readwrite A number is stored in this subindex that defines the time at which the re...

Страница 744: ...Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Transmission type 0x1402 2 USINT 8 1 readwrite A number is stored in this subindex that defines the time at which the re...

Страница 745: ...Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Transmission type 0x1403 2 USINT 8 1 readwrite A number is stored in this subindex that defines the time at which the re...

Страница 746: ...Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Target position 0x1600 4 UDINT 32 1618608160 readwrite Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO...

Страница 747: ...ng Physical outputs 0x1601 1 UDINT 32 1627259168 readwrite Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Bit mask 0x1601 2 UDINT 32 1627259424 readwrite Synaptico...

Страница 748: ...ing User MOSI 0x1602 1 UDINT 32 654508064 readwrite Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Velocity offset 0x1602 2 UDINT 32 1622212640 readwrite Synaptico...

Страница 749: ...3 1 9 1 24 0x1603 Receive PDO4 mapping Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 749 1031...

Страница 750: ...d when this is to be sent Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Inhibit time 0x1800 3 UINT 16 1000 readwrite This subindex contains a time lock in ms This...

Страница 751: ...d when this is to be sent Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Inhibit time 0x1801 3 UINT 16 1000 readwrite This subindex contains a time lock in ms This...

Страница 752: ...e and when this is to be sent Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Inhibit time 0x1802 3 UINT 16 1000 readwrite This subindex contains a time lock in ms...

Страница 753: ...e and when this is to be sent Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Inhibit time 0x1803 3 UINT 16 1000 readwrite This subindex contains a time lock in ms...

Страница 754: ...Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Position actual value 0x1A00 3 UDINT 32 1617166368 readwrite Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PD...

Страница 755: ...ub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Analog input 3 0x1A01 3 UDINT 32 604176400 readwrite Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO...

Страница 756: ...b Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Digital inputs 0x1A02 1 UDINT 32 1627193376 readwrite Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch...

Страница 757: ...in Data Max Data Default Data Unit Access PDO Mapping Position demand internal value 0x1A03 3 UDINT 32 1627127840 readwrite Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO...

Страница 758: ...ping SyncMan 1 0x1C00 2 USINT 8 2 readonly default Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping SyncMan 2 0x1C00 3 USINT 8 3 readonly default Name Index Sub Type...

Страница 759: ...3 1 9 1 34 0x1C10 SM 0 Assignment Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 759 1031...

Страница 760: ...3 1 9 1 35 0x1C11 SM 1 Assignment Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 760 1031...

Страница 761: ...Mapping SubIndex 002 0x1C12 2 UINT 16 5633 readwrite Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping SubIndex 003 0x1C12 3 UINT 16 5634 readwrite Name Index Sub Typ...

Страница 762: ...Mapping SubIndex 002 0x1C13 2 UINT 16 6657 readwrite Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping SubIndex 003 0x1C13 3 UINT 16 6658 readwrite Name Index Sub Typ...

Страница 763: ...ian format in the object 0x1010 subindex 1 Loading of the configuration loads the default configuration from the flash memory It is performed during initialization of the slave by entering the value l...

Страница 764: ...ct electrical angle of rotor This object represents the required shift for positoin sensor output Its range is between 0 4095 and corresponds to 0 360 electrical degrees inside the software Name Index...

Страница 765: ...ID controller that generates the reference value for an underlying velocity controller while that velocity controller generates the reference value for the torque controller _offset _ref Name Index Su...

Страница 766: ...Access PDO Mapping Phase resistance 0x2003 3 DINT 32 1 readwrite The resistance between motor terminal and motor neutral point It is equal to half of phase to phase resistance or line to line resista...

Страница 767: ...ake CAUTION Before setting this parameter contact your brake manufacturer to ensure reliable operation It is ignored in manual mode Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Acc...

Страница 768: ...output voltage is controlled by bit 0 ofDigital Output Object 0x60FE Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Minimum displacement pin brake 0x2004 8 UDINT...

Страница 769: ...ng Switching frequency 0x2004 11 USINT 8 16 kHz 0 32 kHz 1 64 kHz 2 readwrite Select the switching frequency for the 4th phase D Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101...

Страница 770: ...eadwrite Custom value for undervoltage protection Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Overvoltage setpoint 0x2006 2 DINT 32 1000 V readwrite Custom valu...

Страница 771: ...Type Bit Size Options Unit Access PDO Mapping State 0x2008 1 INT 16 NO DATA 0 IN PROGRESS 1 SAVING 2 DATA EXISTS 3 readonly default State of the cogging compensation procedure and data Possible value...

Страница 772: ...ensor Offset Detection is currently in progress OFFSET VALID 2 The offset has been found and is valid The torque controller can now be used Name Index Sub Type Bit Size Min Data Max Data Default Data...

Страница 773: ...any movement on motor shaft The reliability of method 2 is a function of motor design structure As a result for high reliabilty applications it is always recommended to use method 0 or method 1 If Me...

Страница 774: ...ata Max Data Default Data Unit Access PDO Mapping Phasing controller Kd 0x2009 6 REAL 32 0 0 readwrite Derivative constant Kd in PID phasing controller This controller is used to hold the position dur...

Страница 775: ...0 readonly default This is an index of your motor over heat status It changes between 0 and 250 At 0 the motor is not over heated When this value reaches 100 the motor is at its maximum allowed over h...

Страница 776: ...ach Drive is internally limited to 110 of its Maximum Peak Output Power value As a result this object will only be effective if its value is less than 110 of the drive s Maximum Peak Output Power Name...

Страница 777: ...x Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Controller Ki disabled 0x2010 2 REAL 32 0 1193033728 readwrite The unit of this gain is 0 16 uV Second Amp_rms The default va...

Страница 778: ...10 then 10 of rated current will be injected in motor phases to weaken the rotor field WARNING Based on motor type values more than 25 can lead to instability of torque control service While tuning pr...

Страница 779: ...ta Max Data Default Data Unit Access PDO Mapping Damping ratio 0x2010 11 UINT 16 100 10000 2000 readwrite Damping ratio of current loop controllers This value should be entered in per mill As an examp...

Страница 780: ...sured speed is around 70 of the reference speed As a suggestion start with K_p equal to 0 1 and in each step increase K_p with a factor of 2 Step 4 From this step forth step response of the system sho...

Страница 781: ...up Technique used is clamping and it prevents the integral term from accumulating above or below pre determined bounds Initially set to MAX 2 147 483 647 Integral limit DEACTIVATED please set the maxi...

Страница 782: ...ef 3 1 9 1 50 1 3 Control Basics Cascaded controller is usually used in PI P form i e inner loop velocity control loop is only using the proportional part of its PID controller and the outer loop posi...

Страница 783: ...until the following two conditions are met at the same time the steady state error is eliminated in a short enough period of time the overshoot is in its acceptable range In the following section the...

Страница 784: ...i step by step until the following two conditions are met at the same time the steady state error is eliminated in a short enough period of time the overshoot is in its acceptable range Name Index Sub...

Страница 785: ...x2012 6 REAL 32 0 65535 0 readwrite The I gain of the PID Velocity Controller mNm rpm s Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Velocity loop Kd 0x2012 7 RE...

Страница 786: ...rol Loop of area 0 low velocity below threshold velocity 0 rpm inc s Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Position loop Kd 0 0x2013 5 REAL 32 0 65535 0 r...

Страница 787: ...ermined bounds Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Threshold velocity 1 0x2013 11 UDINT 32 0 0 rpm readwrite Velocity that determines the upper threshol...

Страница 788: ...in Data Max Data Default Data Unit Access PDO Mapping Velocity loop Ki 1 0x2013 17 REAL 32 0 65535 0 readwrite The I gain of the Velocity Control Loop of area 1 high velocity above threshold velocity...

Страница 789: ...as having been reached The value shall be given per thousand of rated torque If the value of the torque window is 0xFFFF torque window monitoring will be switched off Name Index Sub Type Bit Size Min...

Страница 790: ...a Unit Access PDO Mapping Gain 0x2015 1 INT 16 0 5000 0 readwrite Setting the gain to 0 disables the feedforward feature Any other value configures the end gain and enables the feature The value is gi...

Страница 791: ...1 T 1 z 1 The filter is enabled by setting the filter type parameter to 1 and disabled by setting it to 0 Parameter cutoff frequency is set in Hz Name Index Sub Type Bit Size Options Unit Access PDO M...

Страница 792: ...1 T 1 z 1 The filter is enabled by setting the filter type parameter to 1 and disabled by setting it to 0 Parameter cutoff frequency is set in Hz Name Index Sub Type Bit Size Options Unit Access PDO M...

Страница 793: ...andwidth expressed relative to the sampling frequency where f BW 0 0 5 Name Index Sub Type Bit Size Options Unit Access PDO Mapping Enabled 0x2023 1 BOOL 1 Disabled 0 Enabled 1 readwrite Name Index Su...

Страница 794: ...see documentation The default value is suited for masters operating at 1 kHz Name Index Sub Type Bit Size Options Unit Access PDO Mapping Enabled 0x2027 1 BOOL 1 Disabled 0 Enabled 1 readwrite Set to...

Страница 795: ...ata Unit Access PDO Mapping Measured temperature 0x2030 1 DINT 32 0 m C readonly default Transmit PDO Inputs Describes the temperature measured on the Core board Synapticon Documentation 2021 Synaptic...

Страница 796: ...Data Unit Access PDO Mapping Measured temperature 0x2031 1 DINT 32 0 m C readonly default Transmit PDO Inputs Describes the temperature measured near the inverter Synapticon Documentation 2021 Synapti...

Страница 797: ...cted analog input In case there is no pull up resistor 0 should be selected In that case the polynomial would be applied to the ADC count directly range 0 4095 Otherwise it will be assume the user con...

Страница 798: ...Size Min Data Max Data Default Data Unit Access PDO Mapping Upper error threshold 0x2038 11 REAL 32 1199570688 readwrite Upper error threshold for the external scaled measurements When the scaled meas...

Страница 799: ...tion Explanation Error code from object 0x603F Remedy NoFault No fault Default value of the object which means no fault is to be reported This error code indicates that there s no error reported thus...

Страница 800: ...n User defined Over voltage Indicates that the DC bus voltage is measured exceeding the user defined threshold 0x2006 2 Protection Overvoltage setpoint 0x3210 As the threshold is user defined please f...

Страница 801: ...not received on time by the hardware protection thus the drive is not working properly 0x5300 Please note down the information regarding the occurence of the error and reach Synapticon technical supp...

Страница 802: ...ne signal of the dual channel input is read at a different interval than the other signal The signals must have the same state within 100 ms 0x5300 The cause of the fault usually directs to misuse of...

Страница 803: ...tive value This fault indicate that the drive receives the warning bit being active 0x7303 0x7304 BisAcBit BiSS Acknowledge Bit not received The BiSS slave is not acknowledging the request to communic...

Страница 804: ...ensor configuration causes an issue related to the BiSS frame This error is currently raised only if the BiSS frame size is higher than 64 bits 0x7303 0x7304 Please check the sensor configuration acco...

Страница 805: ...his case the fault can sometimes be reset but would occur under certain circumstances Please check the signals received by the drive with an oscilloscope under operation for better investigation The c...

Страница 806: ...the SSI frame Currently our drives can be configured to read a parity bit from compatible SSI encoders This error means the parity bit computed by the firmware is different than the one sent by the S...

Страница 807: ...ow 0x7303 0x7304 R16FtCfg REM16 Filter Configuration error Filter configuration error 0x7303 0x7304 R16FtSOF REM16 Filter Speed Overflow error Filter speed overflow error 0x7303 0x7304 R16UnCmd REM16...

Страница 808: ...nsult the encoder manufacturer for advices 2b Inconsistency in signal transfer Please check the signals received by the drive with an oscilloscope under operation for better investigation The cause ca...

Страница 809: ...r manufacturer for advices 2 Inconsistency in signal transfer Please check the signals received by the drive with an oscilloscope under operation for better investigation The cause can be that the sig...

Страница 810: ...imeout The A Format encoder didn t start communication after sending a request 0x7303 0x7304 Please check the wiring and make sure that the signals are transfered with good consistency Use a oscillosc...

Страница 811: ...ion for better understanding the meaning of the Over Speed Alarm The usual case is that the rotation speed exceeds the speed limit of the encoder AftMemEr A Format MEMERR status The encoder is raising...

Страница 812: ...eric Sensor Faults SnsrAngl Sensor Angle error 1 The electrical angle was not completeting a whole revolution during offset detection 2 The calculated commutation angle is out of bounds A singleturn r...

Страница 813: ...digital IO settings making sure that the setting is supported by your hardware according to the documentation IvldGpio Invalid Gpio configuration The GPIO related configuration chosen is not available...

Страница 814: ...Generic Setup Faults SwLimOut Software Limit Out Target position is outside of the 0x607D Software position limit defined by the user 0x5300 0x6320 Please check object 0x607D Software position limit a...

Страница 815: ...se to 0x6079 DC link circuit voltage Pay attention that the actual voltage supplied to the drive would be slightly lower than the voltage output by the power supply because of attenuation Check the co...

Страница 816: ...ion OpnFetBH Open high FET at phase B One of the power electronic switches of Drive is damaged not conducting The damaged FET is located in leg B of the inverter and it is the high side FET of this le...

Страница 817: ...ested opmode is not supported Set a valid value in 0x6060 Modes of operation 0x6320 Please check our documentation for the available operation modes Please check 0x6060 Modes of operation and make sur...

Страница 818: ...e error is expected Do Fault reset to clear the fault after the communication is reestablished Otherwise the occurrence of the error indicates that there exists unknown issues in the communication cha...

Страница 819: ...is moves back into the valid range of motion 0x5300 Ensure that the homing switches remain active after the mechanics hit them Increasing the homing acceleration 0x609A may help prevent overshoot afte...

Страница 820: ...too low 0x2015 2 Velocity feed forward Cutoff frequency is lower than the minimum limit 0x6320 Please check 0x2015 2 Velocity feed forward Cutoff frequency and make sure that the cutoff frequency is c...

Страница 821: ...lead to equipment damage It can also result in irregular clock timing 0x4210 Disable the drive until the temperature is reduced or use external cooling to bring down the over all temperature TmpDrive...

Страница 822: ...asurement Upper level threshold 0x2038 12 External scaled measurement Lower level threshold 0x7300 Please make sure that the upper and lower level threshold values are suitable for the sensor you have...

Страница 823: ...s Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Input counter 0x2040 0 UDINT 32 0 Inc readonly default Transmit PDO Inputs Synapticon Documentation 2021 Synaptico...

Страница 824: ...on 1 32 bit signed int 8 11 Position 2 32 bit signed int 12 15 Position 3 32 bit signed int 16 19 Position 4 32 bit signed int 20 23 Velocity 1 32 bit signed int 24 27 Velocity 2 32 bit signed int 28...

Страница 825: ...ta Default Data Unit Access PDO Mapping Data 3 0x20E1 3 OCTET_STRING 25 200 0 readonly default Transmit PDO Inputs Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping D...

Страница 826: ...72 2 32 1 100 s Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Timestamp 0x20F0 0 UDINT 32 0 4294967295 0 s readonly default Transmit PDO Inputs Synapticon Documen...

Страница 827: ...eference it is not used by the firmware Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Assigned name 0x20F2 0 STRING 50 400 readwrite Synapticon Documentation 2021...

Страница 828: ...Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping DC pulse time 0x20F3 1 UDINT 32 0 readwrite The time when the last DC pulse happened in clock ticks 10 ns Synapticon Docu...

Страница 829: ...port 4 4 Sensor port 5 5 readwrite 3 1 9 1 67 1 All encoders The sensor port on which this encoder is connected Name Index Sub Type Bit Size Options Unit Access PDO Mapping Type 0x2110 2 USINT 8 None...

Страница 830: ...bindex 12 Singleturn bits 3 1 9 1 67 4 Incremental encoder Total number of quadrature edges per revolution Resolution Cycles per Revolution 4 3 1 9 1 67 5 Hall sensor Nikon A Format REM16MT SinCos mod...

Страница 831: ...Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Singleturn offset 0x2110 6 UDINT 32 0 Inc readwrite 3 1 9 1 67 8 Absolute encoders BiSS SSI Nikon A format REM 16MT This value...

Страница 832: ...equency that will be used you can round up the result of 25000 Clock frequency Then divide 25000 by the rounded value obtained before For example when setting 4000 KHz the real frequency will be 3571...

Страница 833: ...r and warning bits in this order Variable length CRC Timeout This parameter specifies the number of bits transmited as Payload 3 1 9 1 67 13 SSI This parameter specifies the number of bits transmited...

Страница 834: ...17 Nikon A format Number of singleturn bits to read from the encoder The only possible values are 17 20 22 and 24 Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Si...

Страница 835: ...t Size Min Data Max Data Default Data Unit Access PDO Mapping Maximum tbusy 0x2110 16 USINT 8 20 s readwrite 3 1 9 1 67 21 BiSS This value defines the maximum time to wait for the Start bit once the A...

Страница 836: ...16 0 s readwrite 3 1 9 1 67 24 SSI Delay after first clock edge This is compatible only with some encoders will be specified in the encoder datasheet If your encoder supports this function it s normal...

Страница 837: ...Cos module Define if the connected encoder has an index or not For SinCos encoders the index is often called reference Incremental encoders without index are often called AB encoders while incremental...

Страница 838: ...Mapping Sinewave cycles per revolution 0x2110 24 UINT 16 1 1 readwrite 3 1 9 1 67 29 SinCos module Number of sinewaves cycles in one motor revolution This value is going to be used to calculate the si...

Страница 839: ...to 0 1 Vpp 12 up to 0 12 Vpp 11 up to 0 14 Vpp 10 up to 0 15 Vpp 9 up to 0 2 Vpp 8 up to 0 28 Vpp 7 up to 0 4 Vpp 6 up to 0 5 Vpp 5 up to 0 6 Vpp 4 up to 0 75 Vpp 3 up to 1 Vpp 2 up to 1 2 Vpp 1 up to...

Страница 840: ...rength 7 7 Filter strength 8 8 Filter strength 9 strongest 9 readwrite 3 1 9 1 67 32 REM 16MT The filter with strength F of the sensor The estimated step response time of the filter is Ts 2 F Ts is th...

Страница 841: ...ax Data Default Data Unit Access PDO Mapping Adjusted position 0x2111 2 DINT 32 0 readonly default Transmit PDO Inputs The position value after applying the Singleturn offset and the Sensor polarity a...

Страница 842: ...port 4 4 Sensor port 5 5 readwrite 3 1 9 1 69 1 All encoders The sensor port on which this encoder is connected Name Index Sub Type Bit Size Options Unit Access PDO Mapping Type 0x2112 2 USINT 8 None...

Страница 843: ...bindex 12 Singleturn bits 3 1 9 1 69 4 Incremental encoder Total number of quadrature edges per revolution Resolution Cycles per Revolution 4 3 1 9 1 69 5 Hall sensor Nikon A Format REM16MT SinCos mod...

Страница 844: ...Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Singleturn offset 0x2112 6 UDINT 32 0 Inc readwrite 3 1 9 1 69 8 Absolute encoders BiSS SSI Nikon A format REM 16MT This value...

Страница 845: ...equency that will be used you can round up the result of 25000 Clock frequency Then divide 25000 by the rounded value obtained before For example when setting 4000 KHz the real frequency will be 3571...

Страница 846: ...r and warning bits in this order Variable length CRC Timeout This parameter specifies the number of bits transmited as Payload 3 1 9 1 69 13 SSI This parameter specifies the number of bits transmited...

Страница 847: ...17 Nikon A format Number of singleturn bits to read from the encoder The only possible values are 17 20 22 and 24 Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Si...

Страница 848: ...t Size Min Data Max Data Default Data Unit Access PDO Mapping Maximum tbusy 0x2112 16 USINT 8 20 s readwrite 3 1 9 1 69 21 BiSS This value defines the maximum time to wait for the Start bit once the A...

Страница 849: ...16 0 s readwrite 3 1 9 1 69 24 SSI Delay after first clock edge This is compatible only with some encoders will be specified in the encoder datasheet If your encoder supports this function it s normal...

Страница 850: ...Cos module Define if the connected encoder has an index or not For SinCos encoders the index is often called reference Incremental encoders without index are often called AB encoders while incremental...

Страница 851: ...Mapping Sinewave cycles per revolution 0x2112 24 UINT 16 1 1 readwrite 3 1 9 1 69 29 SinCos module Number of sinewaves cycles in one motor revolution This value is going to be used to calculate the si...

Страница 852: ...to 0 1 Vpp 12 up to 0 12 Vpp 11 up to 0 14 Vpp 10 up to 0 15 Vpp 9 up to 0 2 Vpp 8 up to 0 28 Vpp 7 up to 0 4 Vpp 6 up to 0 5 Vpp 5 up to 0 6 Vpp 4 up to 0 75 Vpp 3 up to 1 Vpp 2 up to 1 2 Vpp 1 up to...

Страница 853: ...rength 7 7 Filter strength 8 8 Filter strength 9 strongest 9 readwrite 3 1 9 1 69 32 REM 16MT The filter with strength F of the sensor The estimated step response time of the filter is Ts 2 F Ts is th...

Страница 854: ...Data Default Data Unit Access PDO Mapping Adjusted position 0x2113 2 DINT 32 0 Inc readonly default Transmit PDO Inputs The position value after applying the Singleturn offset and the Sensor polarity...

Страница 855: ...mAct 9 IN Negative Limit Switch Active Low Level Triggered for Homing Edge Triggered Latch for Error NegLmAct 10 IN Interlock Disable Operation Active Low Level Triggered 11 IN Fault Reset Edge Trigge...

Страница 856: ...tch Active Low 5 IN Limit Switch Positive Active High 6 IN Limit Switch Positive Active Low 7 IN Limit Switch Negative Active High 8 IN Limit Switch Negative Active Low 9 IN Interlock Disable Operatio...

Страница 857: ...dex Sub Type Bit Size Options Unit Access PDO Mapping Pin 2 0x2210 2 USINT 8 Disabled 0 IN General Purpose 2 OUT General Purpose 3 IN Home Switch Active High 4 IN Home Switch Active Low 5 IN Limit Swi...

Страница 858: ...e 17 OUT Fault 18 OUT Switched On 19 OUT Ready to Switch On 20 OUT Operation Enabled 21 OUT Voltage Enabled 22 OUT Switch On Disabled 23 OUT Quick Stop 24 OUT Warning 25 Pin 2 DIO With Pull Down Resis...

Страница 859: ...0 IN Fault Reset Active High 11 IN Interlock Fault Reaction Active Low 12 IN Timestamped Rising Edge Active High 13 OUT Target Reached 14 OUT Internal limit Active 15 OUT Timestamped Triggered Output...

Страница 860: ...4 IN Home Switch Active Low 5 IN Limit Switch Positive Active High 6 IN Limit Switch Positive Active Low 7 IN Limit Switch Negative Active High 8 IN Limit Switch Negative Active Low 9 IN Interlock Dis...

Страница 861: ...T Warning 25 Pin 4 DIO With Pull Down Resistor For Circulo Only DO Name Index Sub Type Bit Size Options Unit Access PDO Mapping Pin 5 0x2210 5 USINT 8 Disabled 0 IN General Purpose 2 OUT General Purpo...

Страница 862: ...mestamped Triggered Output 16 OUT Position Triggered Output Pulse 17 OUT Fault 18 OUT Switched On 19 OUT Ready to Switch On 20 OUT Operation Enabled 21 OUT Voltage Enabled 22 OUT Switch On Disabled 23...

Страница 863: ...ve Active Low 9 IN Interlock Disable Operation Active Low 10 IN Fault Reset Active High 11 IN Interlock Fault Reaction Active Low 12 IN Timestamped Rising Edge Active High 13 OUT Target Reached 14 OUT...

Страница 864: ...UT General Purpose 3 IN Home Switch Active High 4 IN Home Switch Active Low 5 IN Limit Switch Positive Active High 6 IN Limit Switch Positive Active Low 7 IN Limit Switch Negative Active High 8 IN Lim...

Страница 865: ...ered Output Pulse 17 OUT Fault 18 OUT Switched On 19 OUT Ready to Switch On 20 OUT Operation Enabled 21 OUT Voltage Enabled 22 OUT Switch On Disabled 23 OUT Quick Stop 24 OUT Warning 25 Pin 7 DI With...

Страница 866: ...mics bit 10 tr of the Statusword Internal limit active Output when internal limit is active This mimics bit 11 ila of the Statusword Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Ac...

Страница 867: ...p Clear bit 2 qs of controlword when the selected GPIO is high Fault reset Set bit 7 fr of controlword when the selected GPIO is high Name Index Sub Type Bit Size Min Data Max Data Default Data Unit A...

Страница 868: ...PIO should be triggered Name Index Sub Type Bit Size Options Unit Access PDO Mapping Target encoder 0x2213 2 USINT 8 No encoder selected 0 Encoder 1 1 Encoder 2 2 readwrite Encoder whose position is u...

Страница 869: ...ze Options Unit Access PDO Mapping Voltage level 0x2214 1 USINT 8 3 3 volts 1 5 0 volts 2 readwrite Select the global voltage level of GPIO ports Synapticon Documentation 2021 Synapticon GmbH Daimlers...

Страница 870: ...ame Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Analog input 1 0x2401 0 UINT 16 0 readonly default Transmit PDO Inputs Synapticon Documentation 2021 Synapticon GmbH...

Страница 871: ...ame Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Analog input 2 0x2402 0 UINT 16 0 readonly default Transmit PDO Inputs Synapticon Documentation 2021 Synapticon GmbH...

Страница 872: ...ame Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Analog input 3 0x2403 0 UINT 16 0 readonly default Transmit PDO Inputs Synapticon Documentation 2021 Synapticon GmbH...

Страница 873: ...ame Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Analog input 4 0x2404 0 UINT 16 0 readonly default Transmit PDO Inputs Synapticon Documentation 2021 Synapticon GmbH...

Страница 874: ...lt Data Unit Access PDO Mapping Input 1 0x2611 1 BOOL 1 1 0 readonly default Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Input 2 0x2611 2 BOOL 1 1 0 readonly de...

Страница 875: ...fault values is recommended for expert users only Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Tuning command 0x2701 0 UDINT 32 0 readwrite Receive PDO Outputs S...

Страница 876: ...x Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Tuning status 0x2702 0 UDINT 32 0 readwrite Transmit PDO Inputs Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 2...

Страница 877: ...Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping User MOSI 0x2703 0 UDINT 32 0 readwrite Receive PDO Outputs Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71...

Страница 878: ...Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping User MISO 0x2704 0 UDINT 32 0 readwrite Transmit PDO Inputs Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71...

Страница 879: ...tup guide Intended for internal use only Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Setup wizard completed 0x2705 0 USINT 8 0 3 0 readwrite Synapticon Document...

Страница 880: ...lure L2 0x3133 Phase failure L3 0x3210 DC link over voltage 0x3220 DC link under voltage 0x3331 Field circuit interrupted 0x4210 Excess temperature device 0x4310 Excess temperature drive 0x5300 Operat...

Страница 881: ...le operation 0 1 1 1 1 4 16 Fault reset 1 X X X X 15 NOTE Automatic transition to Enable operation state after executing SWITCHED ON state functionality Bits 9 6 5 and 4 of the controlword are operati...

Страница 882: ...he Error report object 203Fh If bit 9 remote of the statusword is 1 this indicates that the controlword is processed If it is 0 local this indicates that the controlword is not processed Nevertheless...

Страница 883: ...velocity mode Homing mode bit 13 0x2000 Following error bit not used Following error bit not used Homing error bit bit 12 0x1000 Target position ignored Target velocity ignored Target torque ignored S...

Страница 884: ...on quick stop ramp and transit into switch on disabled 6 Slow down on quick stop ramp and stay in quick stop active Name Index Sub Type Bit Size Options Unit Access PDO Mapping Quick stop option code...

Страница 885: ...rque profile mode 6 Homing mode 8 Cyclic sync position mode 9 Cyclic sync velocity mode 10 Cyclic sync torque mode The modes can be switched dynamically while in state Operation enabled Ensure that al...

Страница 886: ...mode 4 Torque profile mode 6 Homing mode 8 Cyclic sync position mode 9 Cyclic sync velocity mode 10 Cyclic sync torque mode Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO...

Страница 887: ...osition limit The units are in increments of the position encoder Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Position demand value 0x6062 0 DINT 32 0 Inc reado...

Страница 888: ...of the position encoder Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Position actual value 0x6064 0 DINT 32 0 Inc readonly default Transmit PDO Inputs Synapticon...

Страница 889: ...or when the controller is weakly tuned The units are in increments of the position encoder If the value of the following error window is 0xFFFFFFFF the following error monitoring will be switched off...

Страница 890: ...e statusword will be set to 1 The units are in milliseconds Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Following error time out 0x6066 0 UINT 16 0 ms readwrite...

Страница 891: ...een reached The units are in increments of the position encoder If the value of the position window is 0xFFFFFFFF position window monitoring will be switched off Name Index Sub Type Bit Size Min Data...

Страница 892: ...red to be within the window The units are in milliseconds Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Position window time 0x6068 0 UINT 16 0 ms readwrite Recei...

Страница 893: ...roller The units are user defined RPM by default see 0x60a9 SI unit velocity to change it Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Velocity demand value 0x60...

Страница 894: ...efined default is RPM see 0x60a9 SI unit velocity to change it Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Velocity actual value 0x606C 0 DINT 32 0 rpm readonly...

Страница 895: ...city to change it If the value of the velocity window is 0xFFFF velocity window monitoring will be switched off Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Velo...

Страница 896: ...ving reached the target The units are in milliseconds Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Velocity window time 0x606E 0 UINT 16 0 ms readwrite Receive P...

Страница 897: ...fault see 0x60a9 SI unit velocity to change it Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Velocity threshold 0x606F 0 UINT 16 0 rpm readwrite Receive PDO Outpu...

Страница 898: ...r is considered to be moving The units are in milliseconds Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Velocity threshold time 0x6070 0 UINT 16 0 ms readwrite R...

Страница 899: ...its are per thousand of rated torque Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Target Torque 0x6071 0 INT 16 0 readwrite Receive PDO Outputs Synapticon Docume...

Страница 900: ...if the rated torque from the datasheet is 200 Nm and maximum torque is 600 Nm Max Torque 600 Nm 200 Nm 1000 3000 Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Max...

Страница 901: ...nt is 2 Amps setting the Max current to 3000 would imply the motor can survive 6 Amps of current for short periods Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping M...

Страница 902: ...er thousand of rated torque Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Torque demand 0x6074 0 INT 16 0 readonly default Transmit PDO Inputs Synapticon Document...

Страница 903: ...urrent All relative current data refers to this value such as 0x6073 Max current The units are in milliamps mA Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Motor...

Страница 904: ...object name is not changed but the motor rated force value must be entered as multiples of mN milli Newton The value shall be given in mNm milli Newton metre Name Index Sub Type Bit Size Min Data Max...

Страница 905: ...tor The units are per thousand of rated torque Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Torque actual value 0x6077 0 INT 16 0 readonly default Transmit PDO I...

Страница 906: ...millivolts mV Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping DC link circuit voltage 0x6079 0 UDINT 32 0 mV readonly default Receive PDO Outputs Synapticon Documen...

Страница 907: ...ts of the position encoder Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Target position 0x607A 0 DINT 32 0 Inc readwrite Receive PDO Outputs Synapticon Documenta...

Страница 908: ...er Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Min position range limit 0x607B 1 DINT 32 2147483648 Inc readonly default Receive PDO Outputs Name Index Sub Type...

Страница 909: ...e home position by adding the home offset to the home position All subsequent absolute moves are taken relative to this new zero position The units are in increments of the position encoder Name Index...

Страница 910: ...position encoder Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Min position limit 0x607D 1 DINT 32 2147483648 Inc readwrite Receive PDO Outputs Name Index Sub Ty...

Страница 911: ...csv The valid values of this object are Position polarity flipped 128 multiplies the position by 1 Velocity polarity flipped 64 multiplies the velocity by 1 Both are flipped 192 both velocity and pos...

Страница 912: ...all be given in user defined units RPM by default see 0x60a9 SI unit velocity to change it Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Max motor speed 0x6080 0...

Страница 913: ...defined units RPM by default see 0x60a9 SI unit velocity to change it Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Profile velocity 0x6081 0 UDINT 32 0 rpm readw...

Страница 914: ...in RPM per second Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Profile acceleration 0x6083 0 UDINT 32 0 rpm s readwrite Receive PDO Outputs Synapticon Documenta...

Страница 915: ...in RPM per second Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Profile deceleration 0x6084 0 UDINT 32 0 rpm s readwrite Receive PDO Outputs Synapticon Documenta...

Страница 916: ...d The units are in RPM per second Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Quick stop deceleration 0x6085 0 UDINT 32 1 10000 rpm s readwrite Receive PDO Outp...

Страница 917: ...Linear ramp trapeziodal profile Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Motion profile type 0x6086 0 INT 16 128 0 0 readonly default Receive PDO Outputs Sy...

Страница 918: ...of rated torque per second Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Torque slope 0x6087 0 UDINT 32 0 readwrite Receive PDO Outputs Synapticon Documentation 2...

Страница 919: ...Linear ramp trapezoidal profile Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Torque profile type 0x6088 0 INT 16 0 readonly default Receive PDO Outputs Synaptic...

Страница 920: ...Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Motor revolutions 0x6091 1 UDINT 32 1 readwrite Receive PDO Outputs Name Index Sub Type Bit Size Min Data Max Data Default Data...

Страница 921: ...to methods 1 2 but without index pulse Home at switch transition 19 22 Similar to methods 3 to 6 but without index pulse Home at switch transition 23 30 Similar to methods 7 to 14 but without index p...

Страница 922: ...s Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Speed during search for switch 0x6099 1 UDINT 32 0 rpm readwrite Receive PDO Outputs Name Index Sub Type Bit Size...

Страница 923: ...oming operation Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Homing acceleration 0x609A 0 UDINT 32 0 rpm s readwrite Receive PDO Outputs Synapticon Documentation...

Страница 924: ...plications 0 1 RPM value 0xFFB44700 or 4290004736 0 01 RPM value 0xFEB44700 or 4273227520 0 001 RPM value 0xFDB44700 or 4256450304 Configurations with a gearbox may find 0 001 RPM is more appropriate...

Страница 925: ...y default see 0x60a9 SI unit velocity to change it Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Velocity offset 0x60B1 0 DINT 32 0 rpm readwrite Receive PDO Outp...

Страница 926: ...in per thousand of rated torque Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Torque offset 0x60B2 0 INT 16 0 readwrite Receive PDO Outputs Synapticon Documentat...

Страница 927: ...nts of the position encoder Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Following error actual value 0x60F4 0 DINT 32 0 Inc readonly default Transmit PDO Inputs...

Страница 928: ...its are per thousand of rated torque Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Control effort 0x60FA 0 DINT 32 0 readonly default Transmit PDO Inputs Synaptic...

Страница 929: ...increments of the position encoder Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Position demand internal value 0x60FC 0 DINT 32 0 Inc readonly default Transmit...

Страница 930: ...ific bits 16 to 31 show the state of the Drive s digital inputs Bit 16 Digital input 1 Bit 17 Digital input 2 Bit 31 Digital input 16 For example if only Digital input 1 is high and bits 0 to 3 are lo...

Страница 931: ...mask bit by writting 65536 0x10000 in Bit mask Then Writing 65536 0x10000 in Physical outputs will drive the digital output 1 High Writing 0 0x0 in Physical outputs will drive the digital output 1 Lo...

Страница 932: ...d RPM by default see 0x60a9 SI unit velocity to change it Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Target velocity 0x60FF 0 DINT 32 0 rpm readwrite Receive P...

Страница 933: ...icates a mode which is supported Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Supported drive modes 0x6502 0 UDINT 32 197549 readonly default Transmit PDO Inputs...

Страница 934: ...ze Min Data Max Data Default Data Unit Access PDO Mapping Byte 1 0x6621 1 USINT 8 1 0 readonly default Name Index Sub Type Bit Size Min Data Max Data Default Data Unit Access PDO Mapping Byte 2 0x6621...

Страница 935: ...tore manufacturer default parameters 0x1016 Consumer heartbeat time 0x1016 1 Consumer heartbeat time 0x1017 Producer heartbeat time 0x1018 Identity object 0x1018 1 Vendor ID 0x1018 2 Product Code 0x10...

Страница 936: ...1 Physical outputs 0x1601 2 Bit mask 0x1602 Receive PDO3 mapping 0x1602 1 User MOSI 0x1602 2 Velocity offset 0x1603 Receive PDO4 mapping 0x1800 Transmit PDO1 parameter 0x1800 1 COB ID used by PDO 0x18...

Страница 937: ...g input 3 0x1A01 4 Analog input 4 0x1A01 5 Tuning status 0x1A02 Transmit PDO3 mapping 0x1A02 1 Digital inputs 0x1A03 Transmit PDO4 mapping 0x1A03 1 User MISO 0x1A03 2 Timestamp 0x1A03 3 Position deman...

Страница 938: ...nt 0x1C13 1 SubIndex 001 0x1C13 2 SubIndex 002 0x1C13 3 SubIndex 003 0x1C13 4 SubIndex 004 Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built...

Страница 939: ...ists of input objects TxPDO and output objects RxPDO Standard RxPDO mapped Objects Standard TxPDO mapped Objects You can also create your own set of PDO to include the objects which are more suitable...

Страница 940: ...orque NaN 0x607A Target position NaN 0x60FF Target velocity NaN 0x60B2 Torque offset NaN 0x2701 Tuning command NaN 0x60FE Physical outputs NaN 0x60FE Bit mask NaN 0x2703 User MOSI NaN 0x60B1 Velocity...

Страница 941: ...0x2401 Analog input 1 NaN 0x2402 Analog input 2 NaN 0x2403 Analog input 3 NaN 0x2404 Analog input 4 NaN 0x2702 Tuning status NaN 0x60FD Digital inputs NaN 0x2704 User MISO NaN 0x20F0 Timestamp NaN 0x...

Страница 942: ...d in each PDO mapping 3 1 9 3 3 1 Changing the content of an object To change the content of an object 1 Disable the object by setting its subindex 0 to 0 2 Enter the objects that should be mapped to...

Страница 943: ...0 Assignment This object defines the master to slave communication SDO and FoE 0x1C11 SM 1 Assignment This object defines the slave to master communication SDO and FoE 0x1C12 SM 2 Assignment This obje...

Страница 944: ...ated 0x2004 7 Brake status 0x2004 8 Minimum displacement pin brake 0x2004 9 Maximum torque pin brake 0x2004 10 Output voltage 0x2004 11 Switching frequency 0x2006 Protection 0x2006 1 Undervoltage setp...

Страница 945: ...011 Velocity controller 0x2011 1 Controller Kp 0x2011 2 Controller Ki 0x2011 3 Controller Kd 0x2011 4 Controller integral limit 0x2011 5 Encoder source 0x2012 Position controller 0x2012 1 Position loo...

Страница 946: ...ime 0x2015 Velocity feed forward 0x2015 1 Gain 0x2015 2 Cutoff frequency 0x2021 Velocity feedback filter 0x2021 1 Type 0x2021 2 Cutoff frequency 0x2022 Position feedback filter 0x2022 1 Type 0x2022 2...

Страница 947: ...synchronization 0x20F3 1 DC pulse time 0x2110 Encoder 1 configuration 0x2110 1 Sensor port 0x2110 2 Type 0x2110 3 Resolution 0x2110 4 Zero velocity threshold 0x2110 5 Polarity 0x2110 6 Singleturn off...

Страница 948: ...5 Polarity 0x2112 6 Singleturn offset 0x2112 7 Access signal type 0x2112 8 Clock frequency 0x2112 9 Frame size 0x2112 10 Multiturn bits 0x2112 11 Multiturn first bit position 0x2112 12 Singleturn bits...

Страница 949: ...mestamp on rising edge 0x2213 GPIO position trigger 0x2213 1 Position setpoint 0x2213 2 Target encoder 0x2213 3 Pulse width 0x2214 GPIO global options 0x2214 1 Voltage level 0x2401 Analog input 1 0x24...

Страница 950: ...window time 0x606F Velocity threshold 0x6070 Velocity threshold time 0x6071 Target Torque 0x6072 Max torque 0x6073 Max current 0x6074 Torque demand 0x6075 Motor rated current 0x6076 Motor rated torqu...

Страница 951: ...Speed during search for zero 0x609A Homing acceleration 0x60A9 SI unit velocity 0x60B1 Velocity offset 0x60B2 Torque offset 0x60F4 Following error actual value 0x60FA Control effort 0x60FC Position de...

Страница 952: ...0x100A Manufacturer Software Version This object shows the Software Version 0x1000 Device Type This object describes the type of the logical device and its functionality 0x1008 Manufacturer Device Na...

Страница 953: ...t once Use case Restoring configurations can be used for example for testing parameters without saving and safely going back to the last stable value Saving the config csv file can be used as a backup...

Страница 954: ...can be carried out safely 3 1 10 1 2 1 Restore configuration To restore parameter values from either file into the object dictionary object 0x1011 Restore default parameters has to be triggered Two s...

Страница 955: ...e operations For details please refer to Drive operations through File Access over EtherCAT FoE It s also possible to save the configuration file in OBLAC Drives when clicking on the button Save param...

Страница 956: ...ing Statusword and Controlword Circulo Mounting Example Replacing a SOMANET Drive Tutorials Tuning guides Velocity PID Tuning Position tuning with Gain Scheduling Cascaded position Tuning Drive operat...

Страница 957: ...supply Earthing Regenerative energy Measuring the brake output voltage Connecting and configuring analog inputs Temperature sensors Using Statusword and Controlword Circulo Mounting Example Replacing...

Страница 958: ...t of motor and drive you can reach your speed and performance targets 4 1 1 1 Requirements of the application The selection highly depends on your application but it s necessary to understand the diff...

Страница 959: ...Continuous stall current Similar thermal limit as in continuous rated operation Since there are no iron losses here the motor can stand a bit more in max intermittent operation Max intermittent curre...

Страница 960: ...on must be considered which is not necessarily the peak torque that the motor can provide or its datasheet claims As real motor characteristics are not linear a buffer shall be added to the linearly c...

Страница 961: ...ed effects are well under control In particular it must be made sure that neither recuperative braking nor high frequency typically 32 or 64 kHz voltage ripple lead to exceeding the allowable maximum...

Страница 962: ...t ripples on the DC link that can provide unwanted harmonics which result in more faults Capacitors can absorb the regenerated power By using sufficient capacity the power consumption will be reduced...

Страница 963: ...re than the estimated capacitance no additional capacitors are required 1 2 1 2 cap 4 1 2 4 Power supply sizing For sizing a power supply the following questions need to be answered How much Watt does...

Страница 964: ...humb can be exceeded by no more than 50 in extreme cases however in many practical use cases even less power is sufficient This is particularly the case if high rpm and high torque are not demanded at...

Страница 965: ...er supply with a significant capacity is required for a servo drive application Up to 55 V is tolerable for a long time and up to 60 V is acceptable for a time shorter than 1 second This would allow f...

Страница 966: ...ial of a system to the same level Earthing or grounding is the process of transferring the immediate discharge of electricity directly to the earthing plate with low resistance electrical cables or wi...

Страница 967: ...ough the earthing cable path that is more conductive than the human body The images below show the safe and dangerous conditions with and without PE 4 1 3 2 2 Functional Earth Functional earth or func...

Страница 968: ...applications in the ELV range Three categories of switching power supplies can be distinguished that are applicable for servo drives PELV SELV or FELV They differ in their isolation FELV Functional E...

Страница 969: ...s the Motor enclosure is connected to a conductive part of a machine The parasitic capacitor of the motor is always an alternative pathway which causes common mode noise issues The image below shows a...

Страница 970: ...ssues and ground loops because of the unbalanced ground impedance Using a star connection for earthing will result in a better grounding balance and fewer issues with the ground loop and EMI Synaptico...

Страница 971: ...e DC bus capacitor and braking resistor 1 Calculate the amount of regenerated energy 2 Calculate the maximum capacitor using the overvoltage protection level 3 Calculate the dissipated energy 4 Calcul...

Страница 972: ...oltage is limited e g by the TVR diode of the system if the drive is having a overvoltage fault you have to add additional choppers 2 check the thermal behavior of the drive by operating the system in...

Страница 973: ...ge to the brake output The brake output voltage does not have a negative component It is connected to an inductor which results in a constant current Example V Input DC voltage 48 V Brake switching fr...

Страница 974: ...on DC voltmeter 4 1 5 1 Non safety brake output The image below shows a non safety brake circuit Measuring the non safety brake voltage can be done by connecting the voltmeter probe to the brake outpu...

Страница 975: ...easuring the safety brake output voltage B and B must be connected to the voltmeter Measuring the voltage between B and GND or B and V will result in a wrong value Note The brake or a similar electric...

Страница 976: ...measure analog values They are connected to an integrated ADC Analog to Digital converter with 12 bit resolution 0 4095 ticks Please refer to the hardware manuals for the Analog In specifications for...

Страница 977: ...tages of a differential input is its wider input range the possibility to measure negative voltage and the robustness against common mode noise Therefore they show better results in environments which...

Страница 978: ...y of the input V must be within a range of V and V otherwise the measured values will have non linearity faults in P in N lim min lim max cm cm cm min cm max 4 1 6 2 2 1 Example for normal values On S...

Страница 979: ...Vin_P Vin_N Vdiff Vcm ADC ticks 1 0 10 10 5 0 2 10 0 10 5 4095 3 0 0 0 0 2047 Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 9...

Страница 980: ...mples of faulty values Example Vin_P Vin_N Vdiff Vcm ADC ticks 4 3 15 12 9 Saturation Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022...

Страница 981: ...gnals are available in different objects for details please refer to the hardware manuals ofSOMANET Circulo and SOMANET Node For details about using temperature sensors please check our System integra...

Страница 982: ...irst 7 bits of the statusword reflect the controller state 4 1 7 1 2 How are they used The controlword and statusword should be used as defined in the CiA402 standard 4 1 7 1 3 Manufacturer and Operat...

Страница 983: ...llow marked bits have a specific functions which depends on the mode the drive is currently in See the documentation of the specific mode for details 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 ms oms oms i...

Страница 984: ...f the statusword is 0 that means that the drive is in quick stop active state If bit 7 of the statusword is 1 this indicates the presence of a warning condition If bit 11 is 1 this indicates that one...

Страница 985: ...ignored Homing N A 4 1 7 3 3 Internal limit Active bit The values that are limited by this bit differ in each mode Limiting object Limited value Operating modes Max torque 0x6072 Torque demand value 0...

Страница 986: ...r oms oms oms eo qs ev so N A basic operation mode specific bits basic Note bits 9 10 11 12 13 14 and 15 are not used Legend Abbr Meaning so switched on ev enable voltage qs quick stop eo enable opera...

Страница 987: ...uting SWITCHED ON state functionality 4 1 7 4 2 Mode specific bits of the Controlword Mode of operation 8 7 6 5 4 Profile Position Halt N A N A Change set immediately New set point Profile Velocity Ha...

Страница 988: ...Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 988 1031...

Страница 989: ...rical device consisting of two dissimilar electrical conductors forming an electrical junction A thermocouple produces a temperature dependent voltage as a result of the thermoelectric effect Note The...

Страница 990: ...tage or input resistance Subitem 0x2038 3 defines the value of the pull up resistor Two modes for measuring the analog input value can be distinguished Pull up resistor 0x2038 3 0 The measured value w...

Страница 991: ...PT1000 3 9 per C KYT 84 130 5 per C Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 991 1031...

Страница 992: ...oltage The image below depicts a schematic of input circuits The ADC will measure the input voltage which is proportional to the resistance The sensor resistance and the input resistance are in parall...

Страница 993: ...suring the temperature Now the accuracy of a PT100 with an R of 4 7 k can be calculated for comparison Example ADC output on Circulo for a PT100 temperature sensor ADC input voltage for 0 55 V 0 1042...

Страница 994: ...tage measurement The polynomial function can be used to compensate the non linearity of the input voltage Case 2 Input resistance measurement When an RTD is used the temperature is a function of the m...

Страница 995: ...edrawn with parallel input resistance in order to calculate the polynomial function coefficients The equation below is related to the PT1000 temperature curve vs PT1000 resistance Input resistance Tem...

Страница 996: ...higher sensitivity in a particular range of temperatures is required the polynomial can be calculated only for that range of temperatures Note For defining the protection level one point is enough and...

Страница 997: ...ficients It would be best if you use a temperature pressure torque Vs Resistance tables for extracting the polynomial coefficients In this example we are going to extract the polynomial coefficient Fo...

Страница 998: ...an define the type of the line polynomial and polynomial degree 6 Use the equation as the label then the polynomial function will appear on top of it Synapticon Documentation 2021 Synapticon GmbH Daim...

Страница 999: ...guration it should be archived so it can be stored on a replacement The drive specific commutation offset is also stored in the configuration file Therefore a specific config file is required for each...

Страница 1000: ...nt actions can be performed When clicking on Save configuration file a csv file will be saved on the user s PC that contains different EtherCAT SDO objects with their actual values This file can be us...

Страница 1001: ...the first commissioning of a new SOMANET drive Please make sure to have the same or compatible firmware version installed as before The firmware update can be done online if the Virtual machine or the...

Страница 1002: ...ns all the objects that can be written from the csv file to the drive s memory Please proceed by clicking on LOAD CONFIGURATION and wait until the procedure is finished Synapticon Documentation 2021 S...

Страница 1003: ...ints are true the motor phase s order is the same as the previous drive the motor encoder was not replaced the encoder mounting was not rotated Synapticon Documentation 2021 Synapticon GmbH Daimlerstr...

Страница 1004: ...s 4 1 9 4 SOMANET Circulo with at least one internal encoder 4 1 9 4 1 Save the configuration file Underneath the drive s picture on the main page of OBLAC Drives different actions can be performed Wh...

Страница 1005: ...here is a small chance that the zero position moved more than the mechanical mounting tolerance To detect this a reference position is required Synapticon Documentation 2021 Synapticon GmbH Daimlerstr...

Страница 1006: ...into account 4 1 9 4 4 Load Calibration Firmware The internal encoders have to be calibrated again to store the calibration data on the new drive The calibration data is not stored in the config file...

Страница 1007: ...smooth velocity while calibration or if the calibration fails the velocity controller has to be temporarily re tuned To re tune the drive Run system identification Perform autotuning Set the velocity...

Страница 1008: ...that the zero position of the encoder has changed after an encoder calibration Therefore an offset detection for the commutation and a re referencing of the absolute encoder position are required afte...

Страница 1009: ...d of the replacement 4 1 9 4 12 Check Zero Position Verify that your zero did not move by checking the reference position If the position moved or no reference position is available you have to re ref...

Страница 1010: ...Position tuning with Gain Scheduling Cascaded position Tuning Drive operations through File Access over EtherCAT FoE Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich D...

Страница 1011: ...of a SOMANET drive stack Click on one of the following links to get an overview of each tuning method Velocity PID Tuning Position tuning with Gain Scheduling Cascaded position Tuning Synapticon Docu...

Страница 1012: ...To find the proper values of PID constants of velocity controller the following steps are recommended P I D P I D 4 2 1 1 2 Recommended Tuning Steps Step 1 Check if all constants k k and k are set to...

Страница 1013: ...until the measured speed is around 70 of the reference speed As a suggestion start with k equal to 0 1 and in each step increase k with a factor of 2 P P P Synapticon Documentation 2021 Synapticon Gm...

Страница 1014: ...ld be checked Increase k step by step to increase the speed of velocity controller as a suggestion start with k equal to 0 01 and in each step increase it by a factor of 2 P I I Synapticon Documentati...

Страница 1015: ...his point the parameters k and k of the velocity controller are tuned The parameter k of the velocity controller can be kept at its default value 0 I P I D Synapticon Documentation 2021 Synapticon Gmb...

Страница 1016: ...r high velocities User sets two parameters for low and high velocity area i e low velocities are bounded with upper limit low velocity limit and high velocities are bounded with lower limit high veloc...

Страница 1017: ...state error then the gains for higher velocities system is far away from the reference position Usually the schedling of gains depending on axis velocity looks like on the picture shown in Fig 2 Fig 2...

Страница 1018: ...bration effect and some acoustic noise which is because of controller sharpness Now you can reduce k to 90 of its value to increase the stability margin and remove vibration noise Step 3 Now that the...

Страница 1019: ...controlling loop is responsible for controlling the velocity while the outer controlling loop is responsible for controlling the position Fig 1 Cascaded position control structure Measuring units of...

Страница 1020: ...ch as possible As a rule of thumb increase k until you get close to the instability margin at this margin you will feel a vibration effect and some acoustic noise which is caused by controller sharpne...

Страница 1021: ...acoustic noise which is because of controller sharpness Now you can reduce k to 90 of its value to increase the stability margin and remove vibration noise Step 3 Now that the velocity controller is t...

Страница 1022: ...n other master applications 4 2 2 2 Updating the firmware Attention Installing firmware to a drive is a critical operation Using a third party tool like a Master can t provide protection mechanisms su...

Страница 1023: ...propriate firmware package needs to be provided by the support team Regarding the tool master to be used it should support File Access over EtherCAT FoE access and if necessary SII EEPROM access 4 2 2...

Страница 1024: ...n BOOT state upload the firmware binary file to the drive memory through FOE with the FOE name edited as app_xyz bin In TwinCAT 3 the operations are shown in Figure 3 4 This prompts the bootloader to...

Страница 1025: ...3 Uploading a drive configuration 4 2 2 3 1 Setup Information The master environment used for the example is TwinCAT v3 1 4024 4 The firmware used for the example is version v4 2 Note Please make sure...

Страница 1026: ...essing slave operation in TwinCAT 3 2 Switch the EtherCAT state of the drive to BOOT by clicking Bootstrap this allows the following operations 3 Click Download under File Access over EtherCAT switch...

Страница 1027: ...sv and click OK as shown in Figure 7 Figure 7 Edit FOE name 5 A progress bar can be seen at the bottom of the page in TwinCAT 3 after the FOE operation see Figure 8 Synapticon Documentation 2021 Synap...

Страница 1028: ...ent storage through CANopen over EtherCAT CoE Through SDO operation read the current value of 0x1011 01 Restore all default parameters Reading a value of 1 means the procedure is ready Write value 0x6...

Страница 1029: ...Synapticon Documentation 2021 Synapticon GmbH Daimlerstra e 26 D 71101 Sch naich Documentation v 4 19 0 Built 2022 02 01 1029 1031...

Страница 1030: ...dicates a situation that could possibly lead to serious accidents and or destruction of the servo drive Danger If these warnings are ignored hazardous and potentially fatal situations may arise from i...

Страница 1031: ...r of each page 4 3 4 Versioning This online documentation will be constantly updated and improved The version in the footer reflects the changes as follows Major Minor Patch Patch Corrections that onl...

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