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General Information Chapter Two: Overview
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Chapter Two: Overview
General Information
Typical Flow Control System Configuration
The MFC is used in a wide variety of control systems, most of which share several characteristics. The
control system consists of four basic parts:
Mass flow transducer
Pressure sensor
Control electronics
Control valve
Flow system (whose flow is being controlled by the MFC.)
The MFC provides the first four (4) components. The mass flow transducer is an MKS thermal sensor design.
The pressure sensor is capable of measuring pressure from 0 to 100 psia. The MFC instrument contains the
electronics necessary for flow control. The control valve included in the device is a proportional control
valve. The flow system can be any process whose flow you need to control. In addition, the MFC is capable
of metering the mass flow of the gas during the flow control operation.
Flow Measurement Overview
The MFC measures the mass flow rate of a gas and controls the flow rate according to a given setpoint. The
accuracy from 20% to 100% of Full Scale (F.S.) is ± 1% of setpoint. For setpoints between 2% and 20%,
MFC Mass Flow Devices have an accuracy of ±0.2% FS
.
Flow Path
Upon entering the MFC, the gas stream passes first through the metering section of the instrument for its mass
flow to be measured. A pressure sensor upstream of the control valve senses the gas source pressure. The gas
moves on through the control valve, which regulates the flow rate according to the given setpoint and in
response to the device’s control system, and then exits the instrument at the established rate of flow.
The metering section consists of a sensor tube for flow metering along with an appropriate parallel flow
bypass:
The geometry of the sensor tube, in conjunction with the specified full scale flow rate, ensures fully
developed laminar flow in the sensing region. The bypass elements are specifically matched to the
characteristics of the sensor tube to achieve a laminar flow splitting ratio which remains constant throughout
each range.
Flow Control Range
The MFC can control flow over a range of 2 to 100% of full scale flow. This means that a MFC with a 1000
sccm configuration can control flow from 20 to 1000 sccm, whereas an instrument with a 100 sccm
configuration can control flow from 2 to 100 sccm.
Measurement Technique
The flow measurement is based on differential heat transfer between temperature sensing heater elements
which are attached to the exterior of the sensor tube. This senses the thermal mass movement which is
converted to mass flow via the specific heat, C
p
, of the gas.