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STARTING AND DRIVING

ALLISON TRANSMISSION

Severe Vocation*

Fluid

Type

Fluid Change Intervals

High Capacity Main*** and Lube Filter

Change Intervals

Suction Filter Assembly Change

Interval

TES

295**

Whichever is first of the following:
•

240 000 km (150,000 miles)

•

6000 hours of operation

•

48 calendar months

NOTE: Always replace main and lube filters

with the fluid change***.

Whichever is first of the following:
•

Any time the fluid is changed

•

120 000 km (75,000 miles)

•

3000 hours of operation

•

36 calendar months

At time of transmission overhaul

TES

389**

Whichever is first of following:
•

20 000 km (12,000 miles)

•

500 hours of operation

•

6 calendar months

NOTE: Always replace main and lube filters

with the fluid change**

Whichever is first of the following:
•

Any time the fluid is changed

•

20 000 km (12,000 miles)

•

500 hours of operation

•

6 calendar months

* Severe Vocation includes all retarder equipped transmissions, or vocations for On/Off Highway, Refuse, Transit, and Intercity Coach with

duty cycle greater than one (1) stop per mile.
** A mixture of TES 389 and TES 295 fluid must continue to use the TES 389 schedule shown in this table until two fluid changes with only

TES 295 fluid have occurred, at which time the TES 295 schedule may be used.
*** This information is based on using Allison Transmission High Capacity filters and a TES 389 or TES 295 fluid type with Prognostics

Features not available or turned off.

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Содержание M359

Страница 1: ...s for safe and fuel efficient driving To help you get the most out of your truck we recommend that you take advantage of our advice and tips If you have any questions or want to know more about your t...

Страница 2: ...he distributorship If assistance is required at a service dealer contact the owner of the establishment If for any reason you need further assistance after dealing with the personnel at a Mack subsidi...

Страница 3: ...FAX 61 7 3718 3391...

Страница 4: ...remedy campaign However NHTSA cannot become involved in individual problems between you your distributor or Mack Trucks To contact NHTSA either call the U S Governments Vehicle Safety Hotline toll fr...

Страница 5: ...TIPS Driver Environment 44 Starting 46 Driving in an Urban Area 48 Driving on a Highway 50 Driving in Hilly Terrain 52 Driving in the Rain 54 Driving on a Slippery Road 56 Driving on a Wintry Road 58...

Страница 6: ...Steering Column 127 Seats 130 Storage Compartment 132 Misc Cab Equipment 133 STARTING AND DRIVING Power Supply 138 Starting the Vehicle 139 Cold Weather Operation 144 Fuel Tank Cap 146 Fueling 147 Use...

Страница 7: ...ts 233 Engine 240 Engine Oil 245 Engine Oil and Filter Intervals 248 Oil Capacity Table and Viscosity Charts 249 Engine Storage 250 Electrical System 251 Turbocharger Charge Air Cooler 264 Drive Belt...

Страница 8: ...nance 292 Lubrication 294 Headlamp Bulb Replacement 299 Wiper Blades 300 Vehicle Cleaning 301 Seat Belt Maintenance 303 Front Bumper Plate Mounting 304 Metric Conversions 305 EMERGENCY ACTION Towing 3...

Страница 9: ......

Страница 10: ......

Страница 11: ...INTRODUCTION...

Страница 12: ...model years 1998 and older PTT Technical Support For Technical Support help with using the software problems encountered while using the software communication issues etc please call 877 978 6586 Part...

Страница 13: ...ore and after an event Sudden vehicle deceleration or the occurrence of certain other vehicle operational characteristics define trigger an event Optional equipment available for the vehicle such as t...

Страница 14: ...tune your vehicle and to help facilitate maintenance and vehicle improvements To the extent allowed by law Mack reserves the right to access use and control this information Declining to enter into a...

Страница 15: ...tenance and Lubrication section for detailed information concerning the Initial Valve Adjustment Interval Temporary Loss of Power Output When driving in difficult driving conditions e g high temperatu...

Страница 16: ...TRODUCTION IDENTIFICATION LABELS 1 Vehicle Identification Number 1 Vehicle Identification Number 1 VIN Label The VIN label is located on the inside door frame below the driver seat 6 X Publication_PC2...

Страница 17: ...sed horsepower at rated speed emissions regulations to which the engine conforms and inlet and exhaust valve lash settings Examples of the 49 state EPA approved and 50 state EPA and California approve...

Страница 18: ...d HS transmission identification plate is located on the rear right side of the main case near the lower end 1 Allison Identification Label Carrier Identification Label The Mack carrier assembly seria...

Страница 19: ...y accidents can also be avoided through regular vehicle maintenance DANGER Engine driven components such as Power Take Off PTO units fans and fan belts driveshafts and other related rotating assemblie...

Страница 20: ...pleted and complies with the applicable Motor Vehicle Safety Standards MVSS This label is required to contain the same information as shown below for a completed vehicle Completed Vehicles In addition...

Страница 21: ...INTRODUCTION GENERAL SAFETY INFORMATION Advisory Labels On Chassis 1 Transmission Fluid Label 2 Hood Label 3 Belt Placement Label 4 Frame Heat Treat 5 Rear Impact Label 11 X Publication_PC28...

Страница 22: ...CTION GENERAL SAFETY INFORMATION 1 Entering Exiting Label 2 Low Sulfur Diesel Fuel Only Label 3 Personal Injury Label 4 Frame Heat Treat 5 Rear Impact Label 6 Air Suspension if equipped 12 X Publicati...

Страница 23: ...reatment EATS Label 3 Engine Starting Warning Label 4 mDRIVE Label or Shift Label 5 Clutch Pedal Shift Label 6 Personal Injury Label 7 Exhaust Temperature Label 8 Personal Injury Label 9 Seat Belt Adj...

Страница 24: ...INTRODUCTION GENERAL SAFETY INFORMATION 1 Airbrake System Label 14 X Publication_PC28...

Страница 25: ...dards Mack Trucks makes no representation as to conformity with the Standards For complete warranty information refer to the Pedigreed Protection Plan provided with each vehicle Federal and Canadian E...

Страница 26: ...me listed below provided there has been no abuse neglect or improper maintenance of your engine Your emission control system may include parts such as the fuel injection system turbocharger assembly e...

Страница 27: ...ftertreatment DPF Intake Temperature Sensor Aftertreatment DPF Outlet Temperature Sensor Aftertreatment DPF Differential Pressure Sensor 15 Sensors Crankshaft Position CKP Sensor Transmission Speed Se...

Страница 28: ...rges based on Mack s recommended time allowance and geographically appropriate hourly labor rate Replaced parts and paid invoices must be presented at a Mack Trucks facility as a condition of reimburs...

Страница 29: ...stener seals the cost of repairing such damage WILL NOT BE COVERED under warranty Emission Green House Gas Component Warranty Mack Trucks warrants certain individual greenhouse gas GHG components and...

Страница 30: ...t tires installed on this vehicle at the factory were certified to the U S EPA Greenhouse Gas GHG and NHTSA Fuel Efficiency regulations Replacement of these tires should be with a tire of equal or low...

Страница 31: ...tions Part 1037 Hoses Compressor to Condenser Hoses Condenser to Drier Hoses Drier to Climate Unit Hoses Climate Unit to Compressor Hoses Bunk Climate Unit Receiver Drier Spring Loaded 12 cubic in A C...

Страница 32: ...components of the new Mack truck to be free from defects in material and workmanship under normal use and service up to the periods as specified provided all Mack Trucks maintenance and inspection req...

Страница 33: ...w Not Applicable Air Conditioning Air conditioning sealed system only is covered for 12 months with no mileage limitation Engine Emission Not covered under this warranty certificate See respective eng...

Страница 34: ...est authorized Mack Trucks service center Charges in excess of 1 000 00 are not covered unless Mack OneCall service is contacted and approves additional amounts prior to tow Not Applicable Trunnion Br...

Страница 35: ...ty repairs performed by an authorized Mack dealer in accordance with the terms of the warranty set forth herein are free of charge Warranty consideration can only be given if the deficiency is brought...

Страница 36: ...environment Conditions such as load trailer configuration road speed and road conditions as well as the quality of fuel lubrication oil and all filters bear a direct relationship to the wear rate and...

Страница 37: ...on exceeds Mack Trucks published standards Under no circumstances will warranty pay for repairs related to excessive oil consumption after the earlier of 24 months 250 000 miles 402 000 kilometers or...

Страница 38: ...erated in the United States and Canada Standard Mack Engine Components Coverage 24 months or 250 000 miles 402 336 km whichever occurs first unless otherwise noted Major Components Coverage 60 months...

Страница 39: ...r PM Sensor SCR Assembly DEF Pump Assembly Pump Reverting Valve Pump Pressure Sensor DEF Injector DEF Tank Heating Control Valve NOx Sensor SCR Inlet and Outlet EGR Exhaust Gas Recirculation Component...

Страница 40: ...Check Valve Power Steering Pump Pre Heater Factory Installed Only Includes Preheat Relay Terminals and Power Cables PTO Drive REPTO Rear Engine Mounted PTO Drive Factory Installed Only Excludes All Pu...

Страница 41: ...m the Valve Adjustments not being maintained properly are NOT covered Normal maintenance adjustments are NOT covered Valve Cover Valve Yokes Bridge and Pins Failures resulting from the Valve Adjustmen...

Страница 42: ...RESSIVE DAMAGE Damages due to failure of operator to take reasonable precautions to mitigate damage are not covered Damages to a Covered Part due to failure of non covered part are not covered Coverag...

Страница 43: ...altered may not be covered by this warranty 12 ACCESS TO INFORMATION Owner must allow Mack Trucks full access to all data stored in all Electronic Control Modules failure to do so may result in the l...

Страница 44: ...ome which have been affected by exposure to the elements or chemical influence including but not limited to road salts chemicals industrial fall out or the use of improper cleaners polishes and or wax...

Страница 45: ...UNDERSTOOD This warranty applies to new MP 7 MP 8 and MP 10 engines meeting EPA 17 emission requirements in new Mack trucks operated in the United States and Canada Emission Control System Warranty En...

Страница 46: ...EGR Cooler EGR Valve and EGR Valve Control EGR Venturi Engine Electronic Control Unit EECU For the failure to be covered under Emission Components the failure must affect the emissions of the unit En...

Страница 47: ...Intake Manifold Air Temperature Pressure Sensor Particulate Matter PM GHG Covered Component 24 Months or 24 000 Miles 38 624 km Qualifications and Limitations Tires Drive and Steer Only The first 24...

Страница 48: ...on of an authorized Mack dealer upon discovery and the vehicle must be made available in a timely fashion during the coverage period for repair EXCLUSIONS 1 REPAIR In the case of acknowledged defectiv...

Страница 49: ...environment Conditions such as load trailer configuration road speed and road conditions as well as the quality of fuel lubrication oil and all filters bear a direct relationship to the wear rate and...

Страница 50: ...on exceeds Mack Trucks published standards Under no circumstances will warranty pay for repairs related to excessive oil consumption after the earlier of 24 months 250 000 miles 402 000 kilometers or...

Страница 51: ...41 X Publication_PC28...

Страница 52: ......

Страница 53: ...DRIVING TIPS...

Страница 54: ...DRIVING TIPS DRIVER ENVIRONMENT Always wear a seat belt Adjust the driver seat and mirrors for a good driving position Use the cab s storage compartments 44 X Publication_PC28...

Страница 55: ...time to adjust mirrors steering wheel and seat to an optimal position before driving When driving long distances change your driving position at regular intervals Keep the backrest and head restraint...

Страница 56: ...DRIVING TIPS STARTING Cold starting use engine block heater Warm up the truck by driving at low engine speeds instead of running it at idling speed 46 X Publication_PC28...

Страница 57: ...e block heater If you start with a cold engine you should switch on the air intake heating function in your truck The engine will then be supplied with preheated air which results in easier and more e...

Страница 58: ...DRIVING TIPS DRIVING IN AN URBAN AREA Plan your driving Use the truck s mirrors and direction indicators Always watch out for pedestrians 48 X Publication_PC28...

Страница 59: ...If you have cruise control you should not use it in heavy traffic If you use it incorrectly it can lead to unnecessary braking and acceleration which results in increased fuel consumption Think about...

Страница 60: ...DRIVING TIPS DRIVING ON A HIGHWAY Plan your driving Maintain an even steady speed when possible 50 X Publication_PC28...

Страница 61: ...trucks wind resistance and therefore reduce fuel consumption by using a spoiler Gear Changing Use the Auxiliary Brakes You can reduce the wear on the truck s service brakes by using the truck s auxili...

Страница 62: ...DRIVING TIPS DRIVING IN HILLY TERRAIN Accelerate in uphill gradients Let the truck coast when the terrain allows it 52 X Publication_PC28...

Страница 63: ...to the tachometer instead of by engine noise Downhill On downhill inclines you should try to avoid accelerating and instead allow the truck to increase speed by coasting Regulate the downhill speed w...

Страница 64: ...DRIVING TIPS DRIVING IN THE RAIN Make sure you have good visibility Adapt your speed Check the tread depth of the tires 54 X Publication_PC28...

Страница 65: ...intain a suitable speed If your truck is equipped with air conditioning then you can use it to remove moisture from the cab If you need to remove ice from the windows then you can use the defroster Hy...

Страница 66: ...DRIVING TIPS DRIVING ON A SLIPPERY ROAD Adapt the speed according to road surface Use the truck s auxiliary systems on difficult road surfaces 56 X Publication_PC28...

Страница 67: ...e you can engage the differential lock so that the wheels drive at the same speed Drive carefully when you have the differential lock engaged Do not forget to disengage it when you leave the slippery...

Страница 68: ...DRIVING TIPS DRIVING ON A WINTRY ROAD Keep the windshield clear Make sure you have good visibility Adapt your speed Use snow chains or similar 58 X Publication_PC28...

Страница 69: ...ions available for you to use Climate System If there is mist or ice on the windows then you can use the defroster function to clear the windows In snow flurries for example you should set air distrib...

Страница 70: ...DRIVING TIPS DRIVING IN A DUSTY AND SMOKY ENVIRONMENT Use recirculation 60 X Publication_PC28...

Страница 71: ...le air Only use recirculation for short periods Clean the inside of the windshield with normal window cleaning agent on a regular basis You can use air recirculation in the cab in order to keep out du...

Страница 72: ...DRIVING TIPS PARKING Use the Parking Brake Avoid use of Idling Speed 62 X Publication_PC28...

Страница 73: ...d allow the engine to run at idling speed for several minutes while stationary before switching it off in order to reduce exhaust temperature DEF Fluid When driving in colder climates 0 C 32 F idle fo...

Страница 74: ...DRIVING TIPS REFUELING Check the Tire Pressure Fill Washer Fluid Check the Level of DEF Fluid 64 X Publication_PC28...

Страница 75: ...gas cleaning system Make sure you wipe up any spillage when filling DEF Fluid The solution may react with certain metal surfaces The DEF Fluid tank is only intended for DEF Fluid Other fuels or dirt...

Страница 76: ...DRIVING TIPS SERVICE AND MAINTENANCE Use the correct fuel for your truck Follow the service schedule for your truck 66 X Publication_PC28...

Страница 77: ...ar truck Wheel Alignment Remember to regularly check the wheel and axle alignment on both tractor and trailer Wheel alignment is important for keeping fuel consumption low and reducing wear on the tir...

Страница 78: ......

Страница 79: ...SAFETY...

Страница 80: ...readily accessible for use The extinguisher must be securely mounted to prevent sliding rolling or vertical movement relative to the motor vehicle The safety triangles must be securely attached to an...

Страница 81: ...ation belt pull upward on the shoulder portion until the lap portion fits snugly The belt should rest as low on your hips as possible Belt Unfastening Push down on the button to release the belt 1 Saf...

Страница 82: ...f slack should not exceed one inch when measured from the chest to the belt While holding the slack lift the lever located on top of the Komfort Latch mechanism upward to clamp the webbing in place No...

Страница 83: ...rdio respiratory failure and death Many cases of reported CARBON MONOXIDE POISONING indicate that while victims are aware they are not well they become so disoriented they are unable to save themselve...

Страница 84: ...to save your life common sense is still prudent and necessary Nuisance Alarms Although the system alarm detects only carbon monoxide in a normal environment studies have found that unusually high conc...

Страница 85: ...ve been aired out and alarm remains in its normal condition 4 After following steps 1 3 if alarm reactivates within a 24 hour period repeat steps 1 3 and call a qualified appliance technician to inves...

Страница 86: ......

Страница 87: ...LOCKS AND ALARM...

Страница 88: ...lockwise to unlock or clockwise to lock the door NOTE The vehicle is delivered with two identical keys If more keys are needed order them through your authorized dealer Locking and Unlocking The door...

Страница 89: ...o remain open in two different positions An indented bar is holding the door at approximately 30 and in the fully open position at approximately 85 To close the door from the inside place hand on the...

Страница 90: ......

Страница 91: ...DRIVING ENVIRONMENT...

Страница 92: ...rmal 1 Air Vent 2 Stalk Control 3 Tachometer 4 Driver Information Display DID 5 Speedometer 6 Trailer Hand Brake 7 Radio SEM 8 Infotainment Screen Display SID 9 Secondary Gauges 10 Dash Switches 11 Cl...

Страница 93: ...ng any necessary actions The instrument cluster consists of the following components condition indicators telltales driver information display DID gauges speedometer and tachometer on board diagnostic...

Страница 94: ...tes engine coolant temperature The normal operating temperature for Mack engines is 80 to 105 C 176 220 F If the temperature remains below or exceeds the normal temperature range the cooling system sh...

Страница 95: ...becomes low the engine is at risk Bring the vehicle to a safe stop where the problem can be checked DANGER Failure to take necessary action when the STOP tell tale is on can ultimately result in autom...

Страница 96: ...ily identify the circuit affected DANGER Failure to observe these precautions can result in the loss of braking performance This can lead to a vehicle accident which can result in personal injury or d...

Страница 97: ...ERVIEW OF INSTRUMENTS 9 Secondary Gauges On certain vehicles secondary gauges are included These gauges are located to the right of the steering wheel above the main switch location 1 Secondary Gauges...

Страница 98: ...ondition involving the safety of personnel Steady Green system in operation Steady Red warning immediate action required Amber early warning such as low fuel or Anti Lock Brake System ABS malfunction...

Страница 99: ...brake is engaged 8 Safety Belt Reminder Indicates safety belt needs to be fastened 9 Aftertreatment DPF Regeneration Indicates aftertreatments DPF regeneration is required 10 High Exhaust System Temp...

Страница 100: ...r Indicates that there is an issue with the vehicle s tire pressure Maintenance is required 26 Automatic Traction Control ATC Indicates the vehicle is losing traction and the Automatic Traction Contro...

Страница 101: ...s until the Home screen displays NOTE Also included on the stalk are the engine brake toggle and cruise control brake button 1 Engine Brake Toggle 2 Applications Home Button 3 Toggle Up Position 4 Opt...

Страница 102: ...o track multiple trips EATS Status provides various pieces of aftertreatment information For additional information on the EATS system refer to the Aftertreatment chapter Drive Train provides the engi...

Страница 103: ...mpty Displayed in miles mi or kilometers km 6 Fuel Used Displayed in gallons G or liters L 7 Idle Time lists percentage of driving time spent in idle To adjust the Trip data complete the following 1 F...

Страница 104: ...the Trip Options menu scroll to Resume Trip X 2 Press Enter The Trip menu enters active status New information is recorded The standard Trip screen displays The Pause icon is removed 1 Distance drive...

Страница 105: ...ight hand stalk The Applications menu screen displays 2 Use the Toggle button to scroll to Tire Monitor 3 Press Enter The Tire Monitor main screen displays 4 Use the Toggle button to scroll through th...

Страница 106: ...Test DID screen For the step by step procedure using the Pre Trip Assist via the DID refer to the Pre Trip Inspection and Daily Maintenance chapter Truck Data The Truck Data Driver Information Displa...

Страница 107: ...to Vehicle Diagnostics 2 Press Enter The Vehicle Diagnostics main screen displays There are three sub menus available from the Vehicle Diagnostics DID screen View Active Faults Cluster Self Test and...

Страница 108: ...is test provides an auditory test of instrument cluster s speakers A DID screen displays representing the speakers tested Lane Departure Warning Test This test provides both a visual and auditory test...

Страница 109: ...level falls above or below those levels To access the Engine Oil Level menu complete the following 1 From the Truck Data main screen use the right hand steering stalk Toggle button to scroll to Engin...

Страница 110: ...n displays Life of Vehicle Totals The Life of Vehicle Totals menu provides compiled vehicle information Some examples of the available information include Mileage Time in Service Fuel Used Highest RPM...

Страница 111: ...rent time and date The following sections provide additional information on the Settings sub menus NOTE For information on the Lane Change Support LCS refer to the releated chapter To access the Setti...

Страница 112: ...t ON press Enter The Alert mode will display as ON The ON checkbox will have a check 4 To set the alert speed limit use the Toggle button to scroll to Speed mode 5 Press Enter The number box highlight...

Страница 113: ...ess Enter The Global Units screen displays 3 Use the Toggle button to scroll to the global unit measurement U S Imperial or Metric 4 Press Enter All Driver Information Display measurements display in...

Страница 114: ...Toggle button to scroll to the System Volume Levels sub menu 2 Press Enter The System Volume Levels screen displays 3 Use the Toggle button to scroll to the desired system volume setting 4 Press Enter...

Страница 115: ...he Clock time format 12 hr or 24 hr 4 Use the Toggle button to scroll to another Time Date setting Time or Date 5 Press Enter The first field of the menu highlights 6 Use the Toggle button to adjust t...

Страница 116: ...les per hour MPH displays Setup HOME this setting allows the driver to set the Favorites selections displayed in the HOME screen Screen Off To change the Screen Off setting in the DID complete the fol...

Страница 117: ...the following 1 From the DID Home screen press the Options button on the right hand side of the right steering stalk 2 From the Options menu scroll to the Display submenu 3 From the Display submenu s...

Страница 118: ...rature Center Axle Throttle Percentage Engine Load Percentage Pyrometer Sweet Spot Status Icon Electronic Control Suspension To change the Setup HOME settings in the Driver Information Display DID com...

Страница 119: ...NVIRONMENT DRIVER INFORMATION DISPLAY 1 Favorites Menu 1 2 Favorites Menu 2 3 Favorites Menu 3 To save the changes press the Home button The screen automatically opens at the Home screen 109 X Publica...

Страница 120: ...e the cab 5 Air Conditioner ON OFF Switch or Button Activates the air conditioning system 1 Directs airflow through the dash panel air vents only 2 Directs airflow through both the dash panel and floo...

Страница 121: ...Movable Switches The location of the majority of the switches can be easily adapted to your requirements A few switches cannot be moved for safety reasons Contact an authorized dealership for more in...

Страница 122: ...ING ENVIRONMENT DASH SWITCHES SYMBOL MEANING STYLE AUX CAB FAN Standard SHUTDOWN OVERRIDE Standard RETARDER Standard PLOW LAMPS Standard STROBE Standard RES ACCEL SET DECEL Standard 112 X Publication_...

Страница 123: ...T DASH SWITCHES SYMBOL MEANING STYLE WINDSHIELD DEFROST Standard DOME LAMP SLEEPER LECM Standard ECS RAISE LOWER Standard FAN CLUTCH OVERRIDE Standard SPEED CONTROL Standard TIME GAP ACC Standard 113...

Страница 124: ...IRONMENT DASH SWITCHES SYMBOL MEANING STYLE DOME LAMP Standard ATC OFF MUD SNOW Standard IGNITION POWER Standard BATTERY POWER Standard ATC MUD SNOW Standard INTER WHEEL DIFF LOCK Standard 114 X Publi...

Страница 125: ...SH SWITCHES SYMBOL MEANING STYLE GRADE GRIPPER DISABLE Standard FLOOR LIGHT BUNK Standard TRAILER AUX CENTER PIN Standard POWER FLOAT Standard LOW HYDRA OIL OVERRIDE Standard SPREADER LIGHT Standard 1...

Страница 126: ...ENVIRONMENT DASH SWITCHES SYMBOL MEANING STYLE IGNITION 20A Standard REAR AMBER FLASHER Standard ENGINE BRAKE Standard BEACON LIGHT Standard SANDER LIGHT Standard CHAIN LIGHT Standard 116 X Publicati...

Страница 127: ...G ENVIRONMENT DASH SWITCHES SYMBOL MEANING STYLE ROTATING LIGHT Standard ALT LIGHT Standard CHASSIS HEIGHT Standard LDWS DISABLE Standard BOGIE CONTROL Standard OHC PIPE LAMP Standard 117 X Publicatio...

Страница 128: ...signable Switches sub section at end of chapter BodyBuilder Assignable ASSIGNABLE ON OFF Refer to Assignable Switches sub section at end of chapter BodyBuilder Assignable ASSIGNABLE MOMENTARY Refer to...

Страница 129: ...NMENT DASH SWITCHES SYMBOL MEANING STYLE TAIL GATE LOCK UNLOCK Locking SNOW INGESTION Locking INTERAXLE Locking NEUTRAL CONTROL Locking INSIDE OUTSIDE AIR Locking SUSP HEIGHT CONTROL Locking 119 X Pub...

Страница 130: ...ING ENVIRONMENT DASH SWITCHES SYMBOL MEANING STYLE 5TH WHEEL Locking PTO CONTROL Locking PTO CONTROL MUNCIE Locking ECS MODE Locking FORWARD LIFT AXLE Locking REAR LIFT AXLE Locking 120 X Publication_...

Страница 131: ...SWITCHES Assignable Switches Here are the switches that can be Assignable for the BodyBuilder When the kit is ordered these thumbnails can be added so the driver knows what the assigned switch is for...

Страница 132: ...er and stops fully open WARNING NEVER take both feet off the ground to tilt the hood Keep at least one foot on the ground to avoid a slip or fall If it is difficult for you to raise the hood get the h...

Страница 133: ...rubber strap in position and force the locking discs into the hood latch 2 Push inward on the plastic handle to lock the rubber strap in place 3 Repeat this procedure on the other side of the hood CA...

Страница 134: ...hts headlights and fog lights if equipped NOTE If the LCP is in OFF or park position and the windshield wiper is active for longer than 5 sec programmable parameter headlights will come on 1 DRL Disab...

Страница 135: ...n The Steering Column adjustment is actuated by a pedal on the left side of the floor To adjust the steering wheel position 1 With both hands on the steering wheel fully depress the adjustment pedal s...

Страница 136: ...one Hang Up 4 Phone Answer Mute NOTE For information on the cruise control refer to cruise control section Right Hand Controls There are four steering wheel control buttons on the right hand side of t...

Страница 137: ...on a warning buzzer sounds if air system pressure is below 448 34 kPa 65 5 psi The buzzer shuts off as soon as sufficient air pressure is restored To stop the engine turn the key counter clockwise to...

Страница 138: ...a few passes lightly turn the scroll ring until the wipers start The wipers return to the parking position when the scroll ring is released The interval wiper function is engaged by moving the lever d...

Страница 139: ...le Enter Open the Applications menus Open the Options menus Return to the Home screen Also included on the stalk are the engine brake toggle and cruise control brake button 1 Engine Brake Lever 2 Appl...

Страница 140: ...th one of the following seats in this section The seats have many functions designed to enhance driver comfort Mack recommends getting to know these features well before operating the vehicle Sears Pr...

Страница 141: ...Sears Base Seat 1 Lumbar Valve 2 Suspension Valve 3 3 position Seat Tilt Extension 4 Fore Aft Slide Isolator Handle 5 Recliner Handle Sears Static Seat Sears Toolbox Seat 1 Seat Tilt To Access Toolbo...

Страница 142: ...s not limited to drinks clothes books televisions and so on In the event of a collision loose items could fly around inside the cab These loose items could cause personal injury CAUTION DO NOT overloa...

Страница 143: ...sh air vents should be closed However the vents on the outer parts of the dash can be used for defrosting the cab door windows When operating the air conditioning all air vents should be completely op...

Страница 144: ...anel and another is in the middle of the dash next to the storage bin just above the air brake buttons There are two USB ports in the sleeper control panel that can be used for charging a phone or any...

Страница 145: ...135 X Publication_PC28...

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Страница 147: ...STARTING AND DRIVING...

Страница 148: ...engine by turning the switch clockwise The switch also activates the accessory relay when turned counterclockwise When the switch is turned ON in a clockwise direction a warning buzzer sounds if air...

Страница 149: ...normal operating range 77 107 C 170 225 F Once the engine reaches this temperature it can be operated in a normal fashion NOTE Low Idle speed is sufficient for warming up the engine Make sure that the...

Страница 150: ...aining air in the system 5 Check the fuel system for leaks NOTE If the engine does not start following this procedure contact your local certified dealer Engine Warm Up CAUTION Idling the engine unnec...

Страница 151: ...ick shutdowns can cause engine damage and prevent the turbocharger from being properly lubricated Shutdown Option Idle Cooldown This feature provides a means of cooling down the engine and turbocharge...

Страница 152: ...During shutdown if the system detects a condition that could lead to engine failure the Engine Shutdown indicator illuminates before engine shutdown Starting WARNING When starting the engine make sur...

Страница 153: ...before attempting range operation Transmission Temperature The Allison transmission fluid is minimum temperatures are Fluid Type TES 295 Minimum Temperature 35 C 31 F Fluid Type TES 389 Minimum Temper...

Страница 154: ...n in the fuel system This accumulation can freeze in fuel tanks fuel lines and filters WARNING Do NOT under any circumstances add gasoline alcohol used oil or additives with metallic particles to the...

Страница 155: ...The heaters have two modes Operation is as follows 1 Mode 1 turns on the mirror heaters for 30 minutes and is activated by pressing the left side of the Mirror Defrost button for less than one second...

Страница 156: ...non vented cap only or tank damage and or poor engine performance may result DO NOT fill to more than 95 of liquid capacity Diesel Exhaust Fluid DEF For information on filling or using DEF Fluid plea...

Страница 157: ...ate only with Ultra Low Sulfur Diesel ULSD fuel Improper fuel use will reduce the efficiency and durability of engines permanently damage advanced emissions control systems reduce fuel economy and pos...

Страница 158: ...tertreatment components As a result Mack does not warrant the engine will conform to applicable Federal or California emissions limits when operated on or having been operated on biodiesel or other al...

Страница 159: ...isconnect from the tractor while in motion resulting in an accident personal injury or death CAUTION Attempting to couple with the trailer at an improper height could result in a false or improper cou...

Страница 160: ...fifth wheel plate and that there is no visible gap between the fifth wheel and the trailer bed plate Rest on Trailer Plate Make sure the operating rod is fully engaged and is equipped with a safety l...

Страница 161: ...nd place it in the crank handle holder NOTE In poor ground conditions it may be necessary to provide a stable base for the landing gear NOTE If the operating rod is too difficult to pull back the trac...

Страница 162: ...g speed This range is defined as where the engine makes the best use of the energy content of the diesel fuel A poorly selected rear axle ratio which results in the engine speed being constantly above...

Страница 163: ...Blocked or malfunctioning turbocharger Air in fuel system Faulty fuel supply pump Faulty fan thermostat clutch External Environment Under unfavorable conditions the external environment can have a neg...

Страница 164: ...and reduces engine wear Sluggish lube oil in the engine makes cold starting more difficult Therefore it is important to always use engine oil with the correct viscosity For the sake of the overall fu...

Страница 165: ...sure the service brakes are applied Failure to apply the service brakes can result in unexpected vehicle movement NOTE D Drive may not be attained due to an active inhibitor Always apply the service...

Страница 166: ...e the vehicle until you have completed all of the following procedures 1 Put the transmission in N Neutral 2 Be sure the engine is at low idle 500 800 rpm 3 Apply the parking brakes and emergency brak...

Страница 167: ...rrupt during shift changes The inertia energy built up by the engine is maintained equating to higher wheel horsepower As a result not as much engine horsepower is needed to get the job done Allison a...

Страница 168: ...buttons by touch without looking at the display It is not necessary to press this button prior to starting the vehicle D DRIVE selects the highest available forward range The transmission shifts to th...

Страница 169: ...transmission is not operating in its highest range When this schedule is active the shift points for upshifts are raised in order to hold the transmission in its current gear and inhibit upshifting b...

Страница 170: ...similar to the SA part throttle and closed throttle shifts SD Economy WOT upshifts and downshifts similar to S3 S7 The SD part throttle and closed throttle upshifts and downshifts are similar to the S...

Страница 171: ...Alternate Engine Brake Preselect Range CMC is higher than 2nd gear downshifts from the Alternate Engine Brake Preselect Range to 2nd gear uses normal nonpreselect closed throttle shift speeds NOTE If...

Страница 172: ...lower ambient temperature than a TES 389 type fluid For transmission oil temperatures refer to Transmission Temperature section A TES 389 fluid is the minimum fluid requirement approved for use in 30...

Страница 173: ...e until the presence of sufficient transmission fluid has been confirmed Remove the transmission fluid dipstick and be sure the static fluid level is near the HOT FULL mark CAUTION The fluid level ris...

Страница 174: ...0 rpm in N Neutral for about one minute 4 Clean debris from around the end of the fill tube before removing the dipstick 5 Remove the dipstick and wipe it clean 6 Insert the dipstick into the fill tub...

Страница 175: ...rature gauge is not present measure fluid level when the engine water temperature gauge has stabilized 2 Park the vehicle on a level surface and shift to N Neutral 3 Apply the parking brake and allow...

Страница 176: ...00 miles 1000 hours of operation 12 calendar months NOTE Always replace main and lube filters with the fluid change Whichever is first of the following Any time the fluid is changed 40 000 km 25 000 m...

Страница 177: ...operation 6 calendar months NOTE Always replace main and lube filters with the fluid change Whichever is first of the following Any time the fluid is changed 20 000 km 12 000 miles 500 hours of opera...

Страница 178: ...an impact wrench to tighten the bolts Using an impact wrench to tighten the bolts may cause stripped threads and expensive parts replacement Use a torque wrench to tighten the bolts Replace Filters 1...

Страница 179: ...luid remaining in the external circuits as well as in various transmission component cavities After refill verify the fluid level is correct Transmission Fluid Capacity Sump Initial Refill Refill Lite...

Страница 180: ...The priority settings are dependent on the PTO preset arrangement and the number of PTOs available There are three basic types of PTOs available engine mounted transmission mounted and drive shaft mou...

Страница 181: ...unction the Cruise Control and PTO must be activated If the PTO can be activated while driving the vehicle the vehicle speed must be under approximately 8 Km h 5 mph To set engine speed 1 Press the Cr...

Страница 182: ...NG AND DRIVING PTO Speed Control Cruise Control Switch Resume Set or Accel Decel Dash Switch The initial PTO speed is preset To adjust the PTO speed preset contact a certified dealer 172 X Publication...

Страница 183: ...erential lock With tandem drive axles there could be both interwheel differential lock and an interaxle differential lock Use the differential lock on icy or slippery surfaces When the slippery surfac...

Страница 184: ...er Divider Lockout Inter Axle Power Divider Lockout The Mack power divider can be rendered inoperative during short periods of poor traction using a power divider lockout When the power divider lockou...

Страница 185: ...ve wheels are actually slipping or spinning clashing between the lockout sliding clutch and the outer cam may result NOTE A lockout indicator lamp will remain lit as long as the lockout is engaged Thi...

Страница 186: ...lude the TCS OFF option that is selectable via the TCS OFF switch The switch is located on the dashboard When this function is activated the TCS OFF function will turn off the system Torque can be app...

Страница 187: ...ove the customer programmable speed value of 24 to 56 kph 15 to 35 mph The service and parking brake must not be applied The clutch must be engaged pedal released Once the above conditions are satisfi...

Страница 188: ...eed is set Disengaging Cruise Control The cruise control is disengaged if the brake is depressed or if the cruise control button is set to Cancel OFF If configured the cruise control remains engaged i...

Страница 189: ...uch as for passing another vehicle does not interrupt cruise control operation After passing release the accelerator and let the vehicle slow to cruise control speed The previously set speed is mainta...

Страница 190: ...des 70 power The third position HIGH provides 100 power The engine brake switch can be in either 1st or 2nd ON position during speed control operations but the brake functions only if no fuel is reque...

Страница 191: ...in the Driver Information Display DID 1 Cruise Control Icon 2 Current Speed 3 Current Cruise Control Braking Speed 4 Cruise Control Braking Icon 4 To increase the cruise control braking speed press th...

Страница 192: ...reen displays There is also an audible alert NOTE For additional information about the Tire Monitoring System refer to the Tire Monitor sub section of the Driver Information Display DID section If the...

Страница 193: ...vehicle speed retarding device operation The vehicle speed retarding device will be turned back on automatically when the wheels become unlocked Consider switching to a lower braking level if this oc...

Страница 194: ...duced traction stops fully depress the foot brake pedal until the vehicle comes to a safe stop DO NOT PUMP the brake pedal With the brake pedal fully depressed the ABS controls all wheels to provide s...

Страница 195: ...185 X Publication_PC28...

Страница 196: ......

Страница 197: ...INFOTAINMENT...

Страница 198: ...n Press and hold for FF or Tune Up EJECT Press to eject the CD PHONE If equipped Press the Phone button for more than 3 seconds to Show the Bluetooth Menu When Bluetooth is enabled press the button to...

Страница 199: ...d frequency and then long press any of the Preset 1 6 buttons until the radio produces a beep Tuning Radio Station Presets Short press on any of the Preset 1 6 buttons SCAN To initiate the Scan functi...

Страница 200: ...ton If you do not turn the alarm off it will automatically shut off after 63 minutes Activating Snooze To use SNOOZE press any button for less than 2 seconds when the alarm sounds except Preset 3 butt...

Страница 201: ...empty or contains only folders the player advances to the next folder in the file structure that contains a compressed audio file The empty folder s are not displayed or numbered iPod This Radio suppo...

Страница 202: ...set your cell phone to add a Bluetooth device and look for the name Delphi500 Radio Follow the instructions on your phone to add a connection When necessary use 4 PIN numbers 0000 to connect to the r...

Страница 203: ...to select between the different stored contacts Press the OK button if you want to dial to the listed contact The radio will attempt to download the following phone numbers from each contact HOME WORK...

Страница 204: ...ork together with mirror bracket devices to cover the needs of many uses If the antenna is damaged replace it only with a multiband type antenna A regular antenna does not have the wiring necessary to...

Страница 205: ...195 X Publication_PC28...

Страница 206: ......

Страница 207: ...EMISSION SOLUTION AND CONTROL...

Страница 208: ...iculate Filter DPF 6 Selective Catalytic Reduction SCR Catalyst 7 Aftertreatment DEF Tank Gauge 1 Diesel Engine 2 Combined Aftertreatment System SCR and DPF 3 Aftertreatment DEF Dosing Unit 4 Aftertre...

Страница 209: ...Mack engine Aftertreatment System 1 Selective Catalytic Reduction SCR Catlyst 2 Aftertreatment DEF Dosing Unit 3 Aftertreatment Diesel Particulate Filter DPF 4 Aftertreatment DEF Tank 1 One Box EATS 2...

Страница 210: ...ut remain much lower than temperatures reached during regeneration and present no danger Aftertreatment Control Module ACM The ACM is an independent module Depending on the configuration the module ca...

Страница 211: ...el is low It also flashes when the level becomes critically low Malfunction Indicator Lamp If the MIL lamp comes on or stays on after the vehicle has started the engine diagnostic system has detected...

Страница 212: ...ank level gauge NOTE Repeated acts of tampering can result in more severe Inducement None Display Screen None Trigger 100 to 12 Aftertreatment DEF Tank Level Gauge Display Screen DEF LEVEL LOW Refill...

Страница 213: ...Refill DEF tank to avoid 5 MPH limit Trigger DEF tank empty and refueling event with parking brake applied Display Screen DEF TANK EMPTY Vehicle speed limited to 5 MPH Refill DEF fluid Trigger Vehicl...

Страница 214: ...GINE IN DERATE Poor DEF quality 5 MPH in approx ___ mins Note Once this DEF Quality fault occurs the DID timer displays The timer displays the minutes available before the 5 mph derate occurs The time...

Страница 215: ...Y Service DEF Vehicle speed limited to 5 MPH Exit conditions for DEF Quality 8 Km h 5 mph road speed limit Inducement Next 1 Engine Starts Return to 25 torque reduction until there is a proper DEF qua...

Страница 216: ...ed Note For examples of the various SCR sensor tampering types refer to the SCR Sensor Disconnected Tampering Type table below SCR System Fault Engine will Derate in approx ___ mins Driving with Activ...

Страница 217: ...or 1 Hour vehicle speed 1 6 Km h 1 mph 3 Ignition Key Cycle SCR system fault Veh speed limited to 5 MPH SCR Sensor Disconnect SCR Sensor Disconnected Tampering Type Exhaust Temperature Sensors Disconn...

Страница 218: ...d with the purchase NOTE Agriculture mixtures are not pure enough for use in the SCR system and impurities in the solution comprise the SCR system Diesel Exhaust Fluid DEF Handling When handling DEF s...

Страница 219: ...periods of severe cold For more information on DEF and availability visit the website www mackscr com or contact Mack One Call at 1 800 866 1177 Misfilling Diesel or Aftertreatment DEF Tanks CAUTION T...

Страница 220: ...nt system Take the vehicle to an authorized Mack Truck dealer immediately Vehicles equipped with a 2010 or newer emission compliant engine have an exhaust aftertreatment system This system includes a...

Страница 221: ...ant engine with a Diesel Particulate Filter DPF and Selective Catalytic Reduction SCR system Vehicles equipped with a DPF require EO O Premium Plus or VDS 4 high performance diesel engine oil and Ultr...

Страница 222: ...either of these measure above acceptable levels a regeneration is required Regeneration CAUTION During the aftertreatment DPF regeneration the exhaust gas temperature will be elevated DO NOT park the...

Страница 223: ...the driver when alerted by the DID The vehicle must be stationary to begin the regeneration and remain stationary to complete The Aftertreatment DPF Regeneration system is self monitoring When the af...

Страница 224: ...ngine operation with Aftertreatment DPF Regeneration Required screen displayed may result in a loss of engine performance reduced horsepower torque and speed and derate Also the aftertreatment DPF may...

Страница 225: ...to acceptable levels The Soot Level OK REGEN Not needed screen displays EATS Condition Critical If the Aftertreatment DPF Regeneration Required icon is flashing and the CHECK light illuminates the Aft...

Страница 226: ...EMISSION SOLUTION AND CONTROL AFTERTREATMENT MACK Refer to the Exhaust Aftertreatment System Information sun visor label for additional aftertreatment DPF information 216 X Publication_PC28...

Страница 227: ...217 X Publication_PC28...

Страница 228: ......

Страница 229: ...MAINTENANCE LUBRICATION AND SERVICE...

Страница 230: ...on Certain other laws may also apply Section 49 CFR 396 13 states that all motor carrier drivers must complete a written report at the end of each work day for each vehicle operated covering most of w...

Страница 231: ...reen NOTE The Hazard and High Low beam switches are momentary switches and return to the OFF position when released during testing Activate Exterior Light Inspection Test 1 The Activate Exterior Light...

Страница 232: ...cured If any of the checkboxes display red for available switches maintenance is required by a certified technician before driving the vehicle Air Brake Leak Down Test 1 The Air Brake Leak Down Test a...

Страница 233: ...SERVICE PRE TRIP INSPECTION AND DAILY MAINTENANCE 2 When the test is ready to start the following screen displays Press and hold the brake pedal until the test is completed To begin the test press En...

Страница 234: ...ANCE 1 Initial Primary Brake Air Pressure 2 Initial Secondary Brake Air Pressure When the test is completed the following screen displays The test results are displayed on the right side of the screen...

Страница 235: ...hub no obvious leaking on outside or inside wheel Verify correct oil level in hub Left Front Suspension Check condition of spring spring hangers shackles u bolts no cracks breaks or shifting Check sh...

Страница 236: ...gap between lining and drum This check cannot be made if dust covers are in place Condition of brake air hose check for any chafing Check slack adjuster and chamber pushrod travel With brakes applied...

Страница 237: ...ing hangers shackles and u bolts Axle alignment Brakes Condition of brake drums With brakes released look for a noticeable gap between lining and drum This check cannot be made if dust covers are in p...

Страница 238: ...chafing Check brake chamber mounting bolts and brackets Check slack adjusters and chamber push rod travel With brakes applied or released look for conspicuously different positions of the slack adjust...

Страница 239: ...r Trailer Hitch No visible space between fifth wheel and trailer Locking jaws around the shank and not the head of kingpin Release lever properly seated and safety latch lock engaged Check all connect...

Страница 240: ...ngers shackles and u bolts Axle alignment Condition of torque rod arms If equipped with sliding axles check position and alignment Look for damaged worn or missing parts all locks present fully in pla...

Страница 241: ...locks present fully in place and locked Flexible air tubing not cracked cut crimped or otherwise damaged It should be secured against tangling dragging and chafing Brakes Condition of brake drums Wit...

Страница 242: ...ile applying the trailer brakes with the trailer brake hand control valve Test the service brakes before leaving the parking area Test parking brakes by stopping on a 20 grade and applying the parking...

Страница 243: ...arrange for a service appointment This gives the dealer time to schedule the correct equipment and provide a trained technician to service the vehicle Setting an appointment can decrease vehicle down...

Страница 244: ...MAINTENANCE LUBRICATION AND SERVICE SERVICE CHARTS Scheduled Service Date Scheduled Service Data Scheduled Service Date Preventive Maintenance Work Completed Date Mileage 234 X Publication_PC28...

Страница 245: ...AINTENANCE LUBRICATION AND SERVICE SERVICE CHARTS Noise Control Log Noise Control Log Noise Control System Maintenance Log Date Mileage Maintenance Performed Maintenance Facility 235 X Publication_PC2...

Страница 246: ...MAINTENANCE LUBRICATION AND SERVICE SERVICE CHARTS Repair Record Repair Record Repair Record Date Mileage Work Order or Invoice No Dealer Notes 236 X Publication_PC28...

Страница 247: ...MAINTENANCE LUBRICATION AND SERVICE SERVICE CHARTS Tire Record Tire Record Date Type Front Type Rear Notes Tire Pressure Tread Depth 237 X Publication_PC28...

Страница 248: ...MAINTENANCE LUBRICATION AND SERVICE SERVICE CHARTS Fuel and Oil Record Fuel and Oil Record Date Accumulated Oil Qty SAE No Notes Mileage Fuel Qty Gallon 238 X Publication_PC28...

Страница 249: ...lter Part Number Secondary Fuel Filter Part Number Oil Filter Part Number Full Flow Oil Filter Part Number By pass Air Cleaner Element Part Number Coolant Filter Part Number Fan Drive Belt Part Number...

Страница 250: ...tored while the engine is in operation Do NOT exceed the maximum temperature indicated by the red line on the gauge To reduce exhaust temperature downshift or reduce engine power and open the winterfr...

Страница 251: ...e Mount Filter Change Each oil change Fuel Water Separator Chassis Mount Change Each oil change Fuel Tank Ventilation Filter Change Every 12 Months Fuel Tank Ventilation Filter Stanchion Mount Change...

Страница 252: ...or 4 500 hours whichever comes first Aftertreatment Diesel Exhaust Fluid DEF Pump Filter Change 240 000 km 150 000 mi or 4 500 hours whichever comes first Aftertreatment Diesel Particulate Filter DPF...

Страница 253: ...essor 4 Power Steering Pump 5 Fuel Pump 6 Engine Control Module ECM 7 Fuel Filter 8 Fuel Water Separator 9 Fuel Filter 10 Hand Priming Pump 11 Crankcase Ventilator 12 Alternator 13 Alternator AC Compr...

Страница 254: ...ngine Overview MP7 Right Side View 18 Exhaust Manifold 19 Thermostat 20 Belt Tensioner 21 Coolant Pump 22 Coolant Filter 23 Oil Pan 24 Oil Filters 25 EGR Cooler 26 Turbocharger 27 Starter Motor 28 EGR...

Страница 255: ...and fuel consumption The change intervals given in this manual are maximum intervals If the vehicle is operating in heavy duty dusty or off road conditions more frequent oil changes should be schedule...

Страница 256: ...itives unnecessary as these oils already contain a balanced treatment of additives Oil Consumption Once the engine is stopped check the oil level daily If the engine has just been stopped and it is wa...

Страница 257: ...kin When changing oil wear protective gloves CAUTION Mack branded oil filters are designed to provide the proper level of filtration and protection for Mack engines Filters that do not meet the same s...

Страница 258: ...the actual fuel consumption if known then the actual fuel consumption shall decide the POC for the vehicle 1 Typical vehicle configurations normally involved in Construction applications are sugar ca...

Страница 259: ...y grade defines the thickness of the oil The oil must be thin enough at low temperatures for easy cold starts and thick enough to protect at high temperatures An oil is not fully defined until both th...

Страница 260: ...grade of fuel 4 Run the engine for two minutes around 1000 rpm Shut the engine down DO NOT drain the oil after this run 5 Check the coolant for proper levels of antifreeze and inhibitor protection Se...

Страница 261: ...are rated for the specified Cold Cranking Amperes CCAs necessary to ensure reliable cold weather starts This is important since even well maintained batteries chilled to 18 C 0 F may temporarily be ca...

Страница 262: ...e can be locked in the OFF position to prevent tampering Turn the battery disconnect handle to the ON position to operate vehicle 1 Battery Disconnect Hanlde Electric and Electronic Systems WARNING Al...

Страница 263: ...nal injury or death Wiring Harness Cable and Connector Protection If corrosion is seen at any external ring type terminal connections such as those used at the starter alternator chassis and or engine...

Страница 264: ...d conditions Never charge a frozen battery If a frozen battery is suspected thaw it in a warm area for several hours before charging The following chart shows the normal charging times necessary to re...

Страница 265: ...0 amps at 40 amps at 30 amps at 20 amps at 10 amps 12 6 1 265 100 Full Charge 12 4 1 225 75 15 min 20 min 27 min 35 min 48 min 90 min 12 2 1 190 50 35 min 45 min 55 min 75 min 95 min 180 min 12 0 1 15...

Страница 266: ...rated capacity for one half hour Example For battery rated at 64 amps hour charge at 6 4 amp setting NOTE Batteries with very low voltage below 11 6 volts or those that do not initially accept a char...

Страница 267: ...er pin of the standard seven pin trailer electrical connector has been standardized as the dedicated connection for uninterrupted power for trailer ABS This pin is always powered when the tractor igni...

Страница 268: ...then the truck should be taken to an authorized workshop for inspection of the electrical system 1 External Fuse and Relay Center EFRC Fuse and Relay Instrument Panel Cover To open the fuse and relay...

Страница 269: ...over in the center of the instrument panel There are decals under the cover which notes the location of the fuses and relays Also the purpose of each fuse and relay is detailed The vehicle s normal ex...

Страница 270: ...RN F21 5 A OPEN F22 20 A DOOR CONTROL PANEL RIGHT F23 15 A CUSTOMER USE AUXILIARY SWITCH 4 F24 20 A DOOR CONTROL PANEL LEFT F25 5 A TELEMATIC GATEWAY F26 10 A DOME DOOR INT LAMPS F27 20 A LIGHT CONTRO...

Страница 271: ...10 A OPEN F71 15 A CENTER PIN HOT PRIMARY SAEJ560 F72 5 A OPEN F73 5 A ACC SIDE SENSOR ECS F74 10 A OPEN F75 25 A WIPER F76 30 A CENTER PIN HOT ISO 3731 F77 10 A BENDIX FUSION F78 25 A LIGHT CONTROL...

Страница 272: ...R18 M DRIVE POWER R19 EMS 2 ENGINE MANAGMENT SYSTEM 2 R20 IGNITION BUS R21 OPEN No Function R22 ECS POWER R23 INTERMITTENT WIPER R24 INTERMITTENT WIPER R25 OPEN R26 OPEN Expansion No Function F28 CUS...

Страница 273: ...MAINTENANCE LUBRICATION AND SERVICE ELECTRICAL SYSTEM Fuse Panel Layout 263 X Publication_PC28...

Страница 274: ...njury CAUTION When using a pressure washer to clean the vehicle do not direct the spray at electrical components in the engine compartment such as the alternator starter and compressors Water spray fr...

Страница 275: ...side of the left frame between the radiator and center line of the front axle 1 Crankshaft Pulley 2 Automatic Tensioner 3 Idler Pulley 4 Coolant Pump 5 Main Drive Belt 6 Fan Drive 7 Idler Pulley when...

Страница 276: ...he belt removed use the breaker bar to slowly pull the tensioner from the free arm stop to the install stop and then slowly releasing it back to the free arm stop Any excessive roughness or hesitancy...

Страница 277: ...failure often with little advance warning If this occurs locate the cause and correct before installing a new belt Belt Wear Accelerated wear on any part of the belt fabric backing tensile cord or ri...

Страница 278: ...accessories is a must for reasonably vibration free belt spans Some span vibration is to be expected during the range of engine speed and accessory loading WARNING Failure to follow recommended appli...

Страница 279: ...ntenance recommendations can render the warranty invalid The cooling system plays an important role in overall engine performance by keeping the engine within the normal operating temperature range ho...

Страница 280: ...mulated for automobile gasoline engines These have a very high silicate content that will clog the radiator and leave unwanted deposits in the engine Coolant System Capacities CAUTION Capacities may v...

Страница 281: ...the tank as necessary with the correct coolant Inspection of the whole cooling system is important Check for swollen or deteriorated heater and radiator hoses loose hose clamps and connections and coo...

Страница 282: ...ge interval every 1 000 hours or every 6 months whichever comes first WARNING Hot engine Keep clear of all hot engine parts and fluids A hot engine and fluids can cause serious burns Regular Coolant F...

Страница 283: ...the advanced emission control systems reduce fuel economy and possibly prevent the engine from running at all Manufacturers warranties are likely to be rendered void by usage of improper or incorrect...

Страница 284: ...microbe growth or black slime Follow manufacturers instruction for treatment Prohibited Additives The following additives are specifically NOT allowed and must NOT be mixed in with the vehicle diesel...

Страница 285: ...n bowl and may have a fuel heater built in The secondary fuel filter is located on the cold side of the engine below the engine electronic control unit EECU The filter is a spin on filter Mack MP engi...

Страница 286: ...manner NOTE DO NOT drain the water separator bowl while the engine is running NOTE Drain the filter water trap daily Change the fuel water separator filter at every oil change or when the fuel reache...

Страница 287: ...ions the fuel tank ventilation filter is added to the fuel tank vent lines and mounted on the stanchion exhaust bracket at the right side of the truck For both single or dual tank applications the ven...

Страница 288: ...s less than stated on the Certification Label in the door frame The tire could be unintentionally overloaded leading to an accident causing serious personal injury or death WARNING UNDER NO CIRCUMSTAN...

Страница 289: ...turer s books or to the vehicle certification label for additional information concerning tires and their care Wheels DANGER DO NOT use oil or grease on studs or nuts The tightening torque is affected...

Страница 290: ...NGER Failure to properly torque tighten the wheel nuts can result in the breakage of wheel studs and the subsequent loss of wheels Loss of vehicle control and serious personal injury or death can occu...

Страница 291: ...ormed by a certified technician Front Wheel Hubs DANGER Failure to keep wheel bearings properly adjusted and lubricated may result in accelerated tire wear poor handling and in extreme cases wheel sep...

Страница 292: ...fill or level the lubrication 1 Hub Refill Plug 2 Hub Sight Glass Semi Fluid Grease Pre Set Hub For vehicles with the semi fluid grease hub inspect the hub annually or every 161 000 Km 100 000 miles 1...

Страница 293: ...76N RN 176X MXL 18N RN 18X MXL Vehicle Lines Intervals Linehaul From 80 500 km to 161 000 km 50 000 miles to 100 000 miles On Highway From 25 750 km to 161 000 km 16 000 miles to 100 000 miles General...

Страница 294: ...rate restriction reading Therefore even if a maximum restriction is not indicated the air filter element should be changed yearly or at recommended intervals as described in this manual When replacing...

Страница 295: ...damaged Be sure to use new gaskets each time the element is changed Install the cover and depending upon cover configuration tighten as follows Air cleaner with large wing nut in center of cover hand...

Страница 296: ...loosening or damage On Hendrickson PRIMAAX suspension check for loosening or damage at the QUIK ALIGN connections or longitudinal torque rod connections Replace worn or damaged components as required...

Страница 297: ...Steering Fluid Proper fluid level should be between the lines on the dipstick NOTE CHECK COLD 1 Maximum Level 2 Minimum Level Brake System DANGER DO NOT use replacement parts anywhere in the brake sys...

Страница 298: ...ion CAUTION Avoid sudden stops Constant sudden stops may negatively affect the performance of braking and driving parts When slowing for a stop leave the clutch engaged for as long as possible to use...

Страница 299: ...e slack adjusters as indicated below The brakes on both the steering axle or the rear drive axle s should always apply as indicated by movement of the slack adjuster Check for air leakage 7 Set park b...

Страница 300: ...BRAKES MAINTENANCE Air Dryers Air dryers utilize an oil coalescing desiccant cartridge which removes atomized oil and other particulate matter from the air system The oil coalescing desiccant cartrid...

Страница 301: ...n lubricating the springs lift the axle off of the floor suspend the frame with axle stands and lower the axle The spring bushings are now in the position where grease can be added to the contact surf...

Страница 302: ...e the door lock cylinder with liquid graphite annually or more often in climates with a lot of snow and salt on the roads On wet and salted roads road spray can enter the door lock key cylinder Lubric...

Страница 303: ...to work or binds the latch should be cleaned before greasing 1 Apply Grease Rust Protection The rust protection applied when the cab was produced is adequate for normal use and service If an extensio...

Страница 304: ...are should be taken not to use any grease other than one with EP additives for the driveshaft DO NOT use any solid lubricants such as graphite copper or molybdenum disulfide Lubrication Procedure Make...

Страница 305: ...MAINTENANCE LUBRICATION AND SERVICE LUBRICATION 295 X Publication_PC28...

Страница 306: ...rge into the brake drum and onto the brake linings 3 Steering Gear Use a lithium based grease with specification API NLGI No 2 Only use a hand operated grease gun The high pressure from an air operate...

Страница 307: ...8k 70k suspension NOTE Newer versions may have rubber bushing that do not need lubrication NOTE Earlier versions of the T Ride and B Ride spring cradle required lubrication 13 Coolant Level Add coolan...

Страница 308: ...a flat level surface CAUTION Most rear differentials have a large screw and nut protruding from the housing The screw and nut hold the thrust plate shoe against the ring gear and are not to be confus...

Страница 309: ...ure can be performed without special tools CAUTION Never touch the glass of a halogen bulb with your bare hands or a dirty rag Oils and other contaminants can greatly reduce bulb life or cause the bul...

Страница 310: ...attachment to arm Hook Slot Connector Your vehicle is equipped with a hook slot type connector attachment where the arm and blade meet To remove the wiper blade push the locking tab on the blade Then...

Страница 311: ...If signs of delamination of the frame rail are apparent complete the following steps 1 Clean chassis with high pressure water spray Use mild detergent if available remove loose dirt and grease 2 Cont...

Страница 312: ...d with a soft cloth and mild soap solution Alcantara Suede Like Material Suede like upholstery can be cleaned with a soft cloth and mild soap solution Leather Care Leather upholstery is manufactured w...

Страница 313: ...orrosion or rust Webbing The webbing should show no signs of wear fraying or holes and it should be reasonably free of dirt which could find its way into the retracting mechanism Retractors The retrac...

Страница 314: ...NG CAUTION DO NOT cover the opening in the front bumper with a license plate Covering this hole will restrict airflow to the lower portion of the radiator This can cause the engine to overheat which c...

Страница 315: ...etric units CAUTION Potential external internal thread mismatch condition s may occur with certain metric thread inch thread fastener combinations and with fastener combinations involving incompatible...

Страница 316: ...95 kilopascals 1 pound square inch 1 8 x degrees Celsius 32 degrees Fahrenheit 83267 Imperial gallon 1 gallon U S liquid U S to SI Conversions 0 3937 inch 1 millimeter 6214 mile 1 kilometer 2 1134 pin...

Страница 317: ...307 X Publication_PC28...

Страница 318: ......

Страница 319: ...EMERGENCY ACTION...

Страница 320: ...considerable damage Disconnect the prop shaft from the rear axle and fix it securely to the chassis or remove the entire prop shaft 1 Prop Shaft ABS NOTE During towing with the front suspension lifte...

Страница 321: ...The hook must not be loaded by more than the vehicle s gross weight Double Towing Hooks Each hook must not be loaded by more than half the vehicle s gross weight Towing Hitch Towing Hitch Cross Member...

Страница 322: ...bellows slide apart unless you first secure the rear axle to the chassis NOTE If the rear axle is fixed to the chassis with straps etc when the vehicle is lowered the straps will burst when Automatic...

Страница 323: ...oaded with a greater weight than it is designed for The tow hooks are located behind the covers in the front fascia The covers must be removed and stored in the cab Refer to picture for locations Towi...

Страница 324: ...e nut and insert into the hole matching the slots on canister to t bolt The bolt needs to be turned 1 4 turn and then securely tighten the nut Remember to remove the t bolt and secure in its original...

Страница 325: ...t 45 turns are needed to fully compress the parking brake spring When the parking brake is fully reinstated spring released the red plastic plug will return into the center of the nut CAUTION The maxi...

Страница 326: ...us important that the battery is handled in an environmentally compatible manner WARNING Always wear eye protection when working around batteries to prevent the risk of injury due to contact with sulf...

Страница 327: ...EMERGENCY ACTION JUMP STARTING ENGINE 7 Start the engine in truck B 8 Remove the cables in the reverse order from attachment 317 X Publication_PC28...

Страница 328: ...0 Bluetooth 192 Brake Pressure Screen 222 Brake System 287 Brakes 153 Breaking In a New Vehicle 4 Brightness 107 C Cab Air Filter 133 292 Cab Climate Control 110 Cab Maintenance 292 California Emissio...

Страница 329: ...ion Control System Warranty 15 Federal Canadian and California Emission Control Warranty Statement 16 Fifth Wheel Kingpin 150 Fifth Wheel Trailer Height 149 Fifth Wheel Visual Check 150 Filter Element...

Страница 330: ...rts and Service Support 2 Pop up 95 Power Divider 174 Power Steering Fluid 287 Power Take Off PTO 170 Power Take Off 170 Premium Tech Tool PTT 2 Pressure Wash 301 Pre Trip Assist 96 Pre Trip Assistant...

Страница 331: ...ing Sideways 313 Towing with Rear Suspension Lifted 310 Towing Lifting General 312 Towing Lifting the Front Suspension 310 Towing Lifting with Leaf Spring 312 Towing Maximum Load During Lifting 311 To...

Страница 332: ...CID0123456 CID0123456...

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