Mercedes-Benz 963 2022 Series Скачать руководство пользователя

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Actros, Antos and Arocs

Towing and recovery

Model series 963, 964

Содержание 963 2022 Series

Страница 1: ...Actros Antos and Arocs Towing and recovery Model series 963 964...

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Страница 3: ...Actros Antos and Arocs Towing and recovery Mercedes Benz Service Daimler Truck AG TE SCT...

Страница 4: ...text images graphics audio files video files and animation files as well as their arrangement are all subject to copyright and other intellectual property protection laws These objects may not be cop...

Страница 5: ...cab 28 Mechanical hydraulic cab tilt system 29 Electrohydraulic cab tilt system 30 Starting stopping the engine with the cab tilted 32 General operations modifications 33 Vehicles with fuel prefilter...

Страница 6: ...59 Maximum permissible tractive forces 61 Towing 62 Towing general 62 Determine damage location with blocked drivetrain 65 Engine transmission and or axle damage 66 Propeller shaft removal 67 Drive sh...

Страница 7: ...display Warning note Note Warning Warning Environmental note Environmental note Environmental note Possible vehicle damage i Potential damage Instruction for action Procedural instruction All of the...

Страница 8: ...ondition and checked for damage at a qualified workshop which possesses all the expertise and tools required to properly perform the necessary work You must observe the notes in chapter Recovery Note...

Страница 9: ...Truck AG 2 EC operating permit number only for certain countries 3 Vehicle identification number VIN 4 Permissible gross mass kg permissible gross combination mass kg 5 Permissible axle loads of axles...

Страница 10: ...h the electronic ignition lock to position 3 and start the engine If the key 3 is inserted and you press the start stop button 1 up to the 1st switching threshold you switch the electronic ignition lo...

Страница 11: ...ch 5 Hazard warning system switch 9 Signaling horn 2 Instrument cluster 6 Fuse box 10 Multifunction steering wheel adjuster 3 Multifunction steering wheel 7 Parking brake 11 Left multifunction control...

Страница 12: ...de J6B Multimedia Cockpit or code J6C Multimedia Cockpit interactive is available as standard equipment in vehicles with L cab and as special equipment in vehicles with S M cab The previous cockpit co...

Страница 13: ...th USB connector Code J2B CD radio Bluetooth Code J2H Multimedia touch radio The Multimedia Radio Touch is available in combination with code J2G Digital radio with a digital receiver for the receptio...

Страница 14: ...t cluster control unit is integrated via the following bus systems in the networking User interface CAN CAN 17 Frame CAN CAN 3 W54 21 A011 75 Instrument panel 12 Actros Antos and Arocs Towing and reco...

Страница 15: ...Multifunction display 3 Tachometer 4 AdBlue level 5 Total distance and trip distance 6 Clock and outside temperature indicator 7 Fuel level W54 30 A062 76 W54 30 A065 09 Instrument cluster Actros Anto...

Страница 16: ...lfunction 26 Power supply malfunction 13 Diesel particulate filter malfunction 27 Service date due 14 Diesel particulate filter automatic regeneration 28 Leading axle raised W54 30 A066 08 29 Trailing...

Страница 17: ...Direction indicator lamp 3 Warning indicator lamps in the tachometer 4 Warning indicator lamps in the AdBlue gauge 5 Warning indicator lamps below the multifunction display W54 30 A063 76 W54 30 A065...

Страница 18: ...malfunction 26 Power supply malfunction 13 Diesel particulate filter malfunction 27 Service date due 14 Diesel particulate filter automatic regeneration 28 Leading axle raised W54 30 A066 08 29 Traili...

Страница 19: ...F button If TC indicator lamp in instrument cluster lights up ASR is switched off Switching Stability Control Assist off on Stability Control Assist switch Actros W54 25 A069 71 Press Stability Contro...

Страница 20: ...ake Assist OFF indicator lamp in instrument cluster lights up ABA is switched off Switching on Press up on Active Brake Assist OFF button for around 1 second If Active Brake Assist OFF indicator lamp...

Страница 21: ...radiator grille 1 next to the Mercedes star Variant B There are release levers 2 under the side paneling above the headlamps To open variant A Push both release levers 2 outward in direction of arrow...

Страница 22: ...tified by the integrated hydraulic motor and the hydraulic lines When the hydraulic auxiliary drive is intact the vehicle can be towed without restrictions Remedy measure if hydraulic auxiliary drive...

Страница 23: ...rve the following Immediately rinse the battery acid off your skin thoroughly with plenty of clean water and seek medical attention without delay If you have got battery acid in your eyes immediately...

Страница 24: ...10 A050 71 Cover Vehicle with integral rear end W54 10 A047 71 Remove Open latch 2 and remove cover 1 upward Mount Mount cover 1 Hook in latch 2 and close Battery box 22 Actros Antos and Arocs Towing...

Страница 25: ...e protected against reverse polarity and that have a cross section of around 35 50 mm and insulated terminal clamps A discharged battery can freeze if the outside temperature has dropped below 10 In t...

Страница 26: ...TIVE terminal of jumper cable onto positive terminal of booster battery first Push back red cover with POSITIVE terminal of jumper cable and clip onto positive terminal Clip NEGATIVE terminal of jumpe...

Страница 27: ...onnect switch e g when loading a vehicle in a hazardous goods zone Only use the battery disconnect switch with the vehicle stationary Observe notes on event message in on board computer Switch the ele...

Страница 28: ...ronic control units If there is a malfunction the electronic control unit switches the consumer off If an electric circuit fails switch off consumer and switch electronic ignition lock to position 0 S...

Страница 29: ...ing range Only stand under the cab when it is in the fully tilted position i If you need to open a door when the cab is tilted it must be moved carefully and slowly to the end position The A pillar or...

Страница 30: ...to the separate operator s manual for the refrigerator box Wait 10 minutes after tilting back the cab before switching the refrigerator box on again Remove loose objects from the cab or stow them sec...

Страница 31: ...ver check the tilt position 2 at the valve lever of the tilt pump If no resistance can be felt on the pump lever have the tilting hydraulics checked at a qualified workshop W60 80 A009 71 Tilt cab bac...

Страница 32: ...et louder the cab is at the forward end position Tilt cab back into driving position Press and hold the Tilt button on the remote control 1 until the cab is tilted back to the rear end position and lo...

Страница 33: ...valve lever on tilt pump in cab to drive position 1 Press and hold the button 3 until the cab is tilted back to the rear end position The cab locks automatically Swing down flap on right at entryway...

Страница 34: ...Tilt cab forward see Chapter Mechanical hydraulic cab tilt system or Electrohydraulic cab tilt system Starting the engine and increasing the engine speed External engine start stop button 1 W15 30 A00...

Страница 35: ...uel emerges bubble free at vent screw 5 Tighten vent screw 5 If there was no fuel in the fuel tank press hand pump 4 again until a perceivable resistance is perceptible Also bleed with the hand pump a...

Страница 36: ...rocedures Otherwise you can damage the starter i If you start the engine after bleeding Wait for 10 minutes are three starting attempts You could otherwise damage the starter Vehicles with fuel prefil...

Страница 37: ...sistance is perceptible Within approx 5 seconds press external engine start stop button and start engine see Chapter Engine start shut off for a tilted cab Please note that you must start the engine w...

Страница 38: ...tarting procedure is automatically interrupted after approx 60 seconds If the engine ignites regularly release start stop button 6 and depress accelerator pedal several times The fuel system will blee...

Страница 39: ...explosion proof devices Take into account the blow out directions of the gas cylinders in vehicles that are located on the side or on the roof as controlled darting flames can occur when the thermal f...

Страница 40: ...shutoff vehicle in gasoline operating mode and in the case of an accident the gas cylinders 1 are automatically locked by an electromagnetic shutoff valve The thermally activated safety valves with fu...

Страница 41: ...p approx 200 up to 125 bar 1 2 half full p approx 124 up to 50 bar 0 fuel reserve indicator and empty p approx 49 up to 0 bar 1 Gas reservoir fill level indicator 2 AdBlue display nonfunctional A1 Ins...

Страница 42: ...operation is controlled automatically by the transmission control Depending on the transmission mode the gears are selected either automatically by the transmission control or manually by the driver...

Страница 43: ...fighting vehicles the transmission mode performance is activated when the engine is started 1 Allison 3000 PR 2 Pressure reservoir 3 Allison 3000 P W27 10 A000 76 Overview of drive programs Designati...

Страница 44: ...eration Mode using up arrow or down arrow button The menu window shows Press OK to activate Press OK button The menu window shows Parking brake engaged Press right arrow button The input window shows...

Страница 45: ...pter Manual hydraulic cab tilt system or Electrohydraulic cab tilt system If installed Remove soundproofing cover Remove cover 1 of gearshift shaft using a flat screwdriver Turn gearshift shaft to neu...

Страница 46: ...cked at a qualified workshop Depending on the equipment installed the cab must be tilted to access the selector lever Switch electronic ignition lock to position 0 Apply parking brake Tilt cab if nece...

Страница 47: ...r take off using a propeller shaft for the following systems Semitrailer trailer hydraulic systems Rear fan Coolant pump Leading axle steering If the propeller shaft fails the malfunctions described b...

Страница 48: ...o position 3 in variant B Take off wrench and adapter Attach cover cap 1 Start engine Press top of power take off switch When the power take off is switched on the display of the on board computer sho...

Страница 49: ...er take off N4Y or N4Z Vehicles with power take off variant A N4Y or N4Z Turn the wrench to position 3 If the power take off was previously automatically engaged via the switch in vehicles with power...

Страница 50: ...a lower gear so that the oil temperature drops If the event message and warning tone do not go out Apply parking brake Shift transmission to neutral Let engine run at approx 1200 rpm for around 1 minu...

Страница 51: ...driver s request to actuate release the parking brake via the parking brake lever control unit in the instrument panel For the electric parking brake the actuator relay valve and the control of the p...

Страница 52: ...ing is realized by pulling releasing the parking brake lever the braking effect is in this connection proportional to the position of the parking brake lever Workshop mode The system can be switched i...

Страница 53: ...he compressed air drier under the following conditions If you route the compressed air system via the test connections on the brake value sensor behind the maintenance flap If you fill the compressed...

Страница 54: ...akes via the compressed air lines at test connections 21 and 22 on the brake value sensor This actuates the service brake of the vehicle to be towed i Depending on the brake value sensor installed the...

Страница 55: ...stable pressure reducing valve pressure regulator for unladen or partially laden vehicles With this the rear axle brakes can be actuated according to the load condition Ensure power supply for lightin...

Страница 56: ...ed using the test connections at the brake value sensor see chapter External filling of compressed air system i The reservoir pressure must not exceed 12 5 bar Releasing the spring brake cylinder mech...

Страница 57: ...ed Secure vehicle with chocks to prevent it from rolling Turn release screw 2 of spring loaded brake cylinder 1 left up to end stop in release position 4 Restoring spring brake cylinders to driving po...

Страница 58: ...aise lower the chassis In a laden vehicle pressures up to 8 5 bar are permissible In an unladen vehicle pressures of up to 8 5 bar on the front axle and up to 3 5 bar on the rear axle are permissible...

Страница 59: ...xceeded the warning buzzer sounds Select a higher start off gear or reduce the towing speed Switch electronic ignition lock to drive position The indicator check runs If the indicator check does not r...

Страница 60: ...an emergency If you are steering whilst towing a red event message will be displayed in the on board computer display Abort the tow starting procedure and stop the vehicle Switch the electronic igniti...

Страница 61: ...recovering If possible unload the vehicle first especially vehicles with box bodies This reduces the towing forces required Further damage to the vehicle can be reduced to a minimum If it is not poss...

Страница 62: ...nsverse control arms stabilizer bars including attaching parts Wheels Wheel hub tires rims wheel mounting parts Brake All controls and mechanical hydraulic pneumatic and electrical brake force transmi...

Страница 63: ...ow rope 20 t tractive force with maximum 15 towing angle i It is not permissible to apply force to the crossmember in semitrailer trucks with a weight optimized crossmember Weight optimized crossmembe...

Страница 64: ...st the ASR ESP ABA system may perform uncontrolled braking actions Switch the ASR ESP ABA off and disconnect the battery before towing the vehicle Note Trailer semitrailer with ABS When towing entire...

Страница 65: ...ing i Further information on Towing raised section in chapter Towing raised Vehicle with electric power steering W46 25 A044 75 Rules for towing Remove propeller shaft to avoid damaging transmission s...

Страница 66: ...es PowerShift Switch on towing mode for this purpose see chapter Emergency operation Mercedes PowerShift Secure vehicle to prevent it moving away Start the engine not if the front axle is raised Charg...

Страница 67: ...er shafts 7 8 do not move Transfer case damage 3 The engine transmission block twists in the frame The propeller shafts 2 8 and 10 do also move slightly on vehicles with transfer case Rear axle damage...

Страница 68: ...t the transmission or the transfer case does not turn when driving otherwise the transmission or the transfer case could be damaged Engine damage Remove propeller shafts to drive axles see chapter Pro...

Страница 69: ...ear axle 6x6 Transfer case 1st rear axle Transfer case Front axle Transfer case Front axle Transfer case 1st rear axle 8x6 Transfer case 1st rear axle Transmission 2nd front axle or 1st front axle 2nd...

Страница 70: ...special tools see chapter Tools and Accessories If the screw 3 cannot be completely screwed in Pull drive shaft out approx 100 mm and turn until screw 3 can be completely screwed in W35 40 A005 71 Re...

Страница 71: ...rive shaft and reinstall Attach end covers 3 W35 30 A025 71 Filling the planetary hub reduction axle with oil i Add oil to planetary hub reduction drive if towing distance exceeds 100 km Unscrew oil f...

Страница 72: ...and turn 90 to right The CAMLOCK bolt 4 noticeably engages Mount coupling bolt cover 1 and clip in Vehicles with large angle of approach departure Fold up step Towing eye L cab Actros L cab Actros W60...

Страница 73: ...upling pin 1 Pull out coupling pin 1 Insert tow bar Press coupling pin 1 downward through eyelet of tow bar Hook retainer 2 into coupling pin 1 again W31 10 A022 71 Towing with the tow bar Actros Anto...

Страница 74: ...between the semitrailer tractor and the semitrailer particularly when cornering and when starting to drive up steep slopes Towing i On lowliners and low frame vehicles it is recommended that the nois...

Страница 75: ...c arm must be taken into account due to the roll angle of the lifting yoke Laden vehicles which are raised at the towing eyes may only be towed at low speed and without dynamic shock loads Depending o...

Страница 76: ...r Maximum permissible tractive forces A second towing eye is required if you wish to raise the vehicle at the front These can be purchased from a Mercedes Benz Service Center see page 68 You can tow a...

Страница 77: ...ght optimized front axle do not lift the front axle in the center Raising and towing by the wheels Air sprung front axle W00 60 A008 71 Secure vehicle with chocks to prevent it from rolling Raise the...

Страница 78: ...vehicle is insufficient to lift both front axles tow vehicle to next unloading opportunity as follows Raise vehicle at first front axle Remove wheels of first front axle Vehicles with drum brake on f...

Страница 79: ...trailer trucks with a weight optimized crossmember Weight optimized crossmember do not have a hole pattern for a trailer coupling are 3 5 mm thick and have a stamped in item number of A 960 312 29 35...

Страница 80: ...quare wooden block if the vehicle is not loaded meaning without body or fully enclosed swap body If the vehicle is partially laden place a square wooden block between the longitudinal frame member and...

Страница 81: ...at left and right and secure against slipping Raise rear axle with lift fork Secure rear axle on lifting device Four axle vehicles Detach wheels from second front axle and secure brake drums with whe...

Страница 82: ...er Drive shafts removal Screw M18x1 5x80 For locking differential on rear axle see chapter Drive shafts removal Y shaped adapter for brake value sensor Part number A 004 997 42 89 1x external thread M...

Страница 83: ...wheel hub covers available from specialist dealers Model Axle load Hole circle diameter Bolts Quantity Undercut HL2 6 2 t 156 mm M14x1 5 8 27 mm HL2 8 5 t 164 mm M14x1 5 8 27 mm HL4 11 t 156 mm M16x1...

Страница 84: ...W58 50 A002 71 Item Designation Dimension 1 Spacing of drawbars 1170 mm Aids for recovery towing 82 Actros Antos and Arocs Towing and recovery Tools and accessories...

Страница 85: ...onal des marchandises Dangereuses par Route European Agreement Concerning the International Carriage of Dangerous Goods by Road ASR Acceleration slip regulation EAPU Electronic Air Processing Unit ESP...

Страница 86: ...Area for notes 84 Actros Antos and Arocs Towing and recovery...

Страница 87: ......

Страница 88: ...Daimler Truck AG TE SCT Order no nur online Germany...

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