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VEGA-RC

™

BankNote Recycler

Operation and Maintenance



Service Manual

(Revision A)

P/N 960-100190RA_Rev. A {EDP #148851}

Issue #4078-SME-01-00

Содержание VEGA-RC

Страница 1: ...e http www jcm hq co jp 2009 Japan CashMachine Co Limited Support http www jcmglobal com en contact default aspx Web Site http www jcmglobal com VEGA RC BankNote Recycler Operation and Maintenance Ser...

Страница 2: ...vice personnel education as required and 2 When an end user duplicates the Manual to maintain operation of the product or operate the product in general JCM retains all rights to amend alter change or...

Страница 3: ...Outside Dimension 1 7 Technical Contact Information 1 8 Americas Oceania 1 8 JCM American Corporation 1 8 Europe Africa Russia Middle East 1 8 JCM Europe GmbH 1 8 UK Ireland 1 8 JCM United Kingdom Lt...

Страница 4: ...tection Board Removal 4 3 Rubber Pulley Drive Roller Removal 4 4 Clear Metallic Edge Belt Removal 4 4 Clear Metallic Edge Belt Replacement 4 6 5 WIRING DIAGRAMS 5 1 VEGA RC System Wiring Diagram 5 1 6...

Страница 5: ...Shaft Assembly Parts List 7 16 VEGA RC Motor Unit Exploded View 7 17 VEGA RC Motor Unit Parts List 7 18 VEGA RC Course Reversing Assembly Exploded View 7 19 VEGA RC Course Reversing Assembly Parts Lis...

Страница 6: ...P N 960 100190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited i v VEGA RC BankNote Recycler Table of Contents THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 7: ...ty 2 4 Figure 2 12 Single Mode Restore 00 Fill 2 4 Figure 2 13 Continuous Mode Restore 00 Fill All 2 4 Figure 2 14 Waiting to Restore 01 Fill All 2 4 Figure 2 15 Note Retrieving Mode 30 STore 2 5 Figu...

Страница 8: ...Cover L Removal 4 2 Figure 4 4 Base Part Removal 4 2 Figure 4 5 Motor Removal 4 2 Figure 4 6 Drive Motor Installation 4 2 Figure 4 7 Connector Removal 4 3 Figure 4 8 Open Close Detection Board Removal...

Страница 9: ...on Loop Test C0 C0 6 7 Figure 6 21 Communication Loop Test Results 6 7 Figure 6 22 Motor Control Drive Value 70 6 8 Figure 6 23 Transport Tape Dirt Result Fm CO 6 8 Figure 6 24 Full Empty Detection Se...

Страница 10: ...P N 960 100190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited v i i i VEGA RC BankNote Recycler List of Figures THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 11: ...itch Settings vs Hex Values 6 3 Table 6 2 Typical DIP Switch Test Indications 6 4 Table 7 1 Entire VEGA RC Parts List Part 1 7 2 Table 7 2 Entire VEGA RC Parts List Part 2 7 4 Table 7 3 Entire VEGA RC...

Страница 12: ...P N 960 100190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited x VEGA RC BankNote Recycler List of Tables THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 13: ...nsions Technical Contact Information In order to make operation of this device easier and make navigation within this manual simpler the following illustrations were used within the text Safety Instru...

Страница 14: ...assemble the Recycler Unauthorized use by inadequately trained per sonnel or use outside the original manufacturer s intent for operation voids the warranty 3 Clean the VEGA Recycler Unit once a month...

Страница 15: ...ecycle correctly or can cause a Banknote jam and or dam age to the Unit s Transport path See Figure 1 3 Banknotes exhibiting the following conditions should be avoided Torn Having excessive folds Dirt...

Страница 16: ...primary component parts and their relative location Figure 1 4 VEGA RC Component Names a Function Button Descriptions A Change Display B Dispense C Restore D Retrieve b VEGA Attach Release Buttons c G...

Страница 17: ...ith the VEGA unit b PC Windows 2000 XP c Power Supply e g UAC MIB232 etc d Host Machine Game Machine Vending Machine etc e Interface Connector VEGA f Maintenance Connector VEGA g Standard Marketplace...

Страница 18: ...e approximately 4 seconds per note Diagnostic Indicators A 2 digit 7 segment LED Display and 2 single multi color LED Drum Stacker Capacity 30 notes 150mm new Banknote e g 100 Euto Banknotes Full dete...

Страница 19: ...he Recycler Unit Outside Dimension Figure 1 6 illustrates the outside dimensions of the VEGA RC Unit Table 1 5 Product Electrical Specification Supply Voltage Hot swapping prohibited do not plug in ou...

Страница 20: ...CM UNITED KINGDOM LTD Phone 44 0 870 770 2863 Fax 44 0 190 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1EJ UK E mail info jcm uk com Asia JCM GO...

Страница 21: ...r circular guide hole receptacles located on the VEGA Unit 2 Gently press the Unit down into the mating hole receptacles and listen for a click sound when the two 2 Latches lock in place between the V...

Страница 22: ...at Cable Slit Type Pin No Signal Name I O I O Input Output Terminals as viewed from the Banknote Recycler s side Function 1 SGND Signal GND 2 SGND Signal GND 3 VEGA TXD DL TTL OUT Serial data signal o...

Страница 23: ...rom the VEGA Unit 2 When start communication command is received from the VEGA Unit the VEGA RC status LED Display will indicate a Stand By Mode condition of 00 or indicate the active count of recycle...

Страница 24: ...than two 2 seconds when in Stand By Mode the Seven 7 Segment Display flashing sequence indicated in Figure 2 13 will occur 3 When performing a Restore Mode by inserting a recyclable Banknote into the...

Страница 25: ...t of the VEGA Insertion Slot the Seven 7 Segment Display will indicate the total remaining number of the stored recycled Ban knotes still within the VEGA RC Drum Stacker and then returns to Stand By M...

Страница 26: ...le Table Typical Denomination 7 Segment Indicator Left Right 1 0 1 100 1 A 500 5 A 1000 1 B 2000 2 B 10000 1 C 0 5 Seconds Interval Figure 2 20 Storage Limit 30 LImit Interval 0 5 Seconds Figure 2 21...

Страница 27: ...g Gear Control as follows Left Stack Right Dispense See Figure 2 25 b 6 The jammed Banknote can then be removed by opening the Rear Cover a b Remove Jam Lift Open Close Button to Open Rear Cover Figur...

Страница 28: ...tity and specific cleaning preference 1 Open the Rear Cover and Clean the exposed Rubber Roller and four 4 Optical Sensors See Figure 2 27 2 Clean the Pinch Roller and four 4 Prisms See Figure 2 28 C...

Страница 29: ...n for Air Jet Cleaning NOTE Be sure to clean above the Optical Sensors Prisms Rubber Rollers and the Pinch Roller by using a lint free cloth to remove dirt and foreign objects at least once a month NO...

Страница 30: ...1 depicts part one of the basic VEGA RC Banknote acceptance flow process Intiializing a Initializing b Stand By c Command Input from VEGA Unit B To Command Flow See Figure 2 32 on page 2 11 d Key Inpu...

Страница 31: ...s Command B Command Flow a Restore Command B1 To Restore Flow See Figure 2 34 on page 2 12 b Dispense Command B2 To Dispense Flow See Figure 2 35 on page 2 13 c Retrieving Command B3 To Retrieving Flo...

Страница 32: ...ceptance flow process Restore a Is Error Clearing Completed A To Stand By See Figure 2 29 on page 2 9 F Stop D Clearing Error Flow Figure 2 33 VEGA RC Banknote Recycler Operational Flowchart Error Cle...

Страница 33: ...of a typical VEGA RC Banknote acceptance flow process Clear Jam a Start Dispense b Dispense Completed c Decrement 1 Count Down on Display B2 Dispense Flow A To Stand By See Figure 2 31 on page 2 10 d...

Страница 34: ...VEGA RC Banknote acceptance flow process Collect Log a Begin Retrieving b Is Retrieving Complete c Display Counter Count Down B3 Retrieving Flow A To Stand By See Figure 2 31 on page 2 10 d Has a JAM...

Страница 35: ...Restore Key Input Notification to the VEGA Unit A To Stand by See Figure 2 29 on page 2 9 b Dispense Key C2 Dispense Key Input Notification to the VEGA Unit A To Stand By See Figure 2 29 on page 2 9...

Страница 36: ...P N 960 100190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited 2 1 6 Section 2 VEGA RC BankNoteRecycler Installation Operation THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 37: ...GDOM LTD Phone 44 0 870 770 2863 Fax 44 0 190 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1EJ UK E mail info jcm uk com Asia JCM GOLD HK LTD Pho...

Страница 38: ...P N 960 100190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited 3 2 VEGA RC BankNote Recycler THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 39: ...rom the VEGA RC Unit See Figure 4 1 b 2 Remove four 4 mounting screws See Figure 4 2 a1 a2 a3 a4 retaining the Main CPU Board See Figure 4 2 b to the Unit 3 Pull the CPU Circuit Board slightly outward...

Страница 40: ...ssembly 6 Remove the two 2 Motor Mounting Screws 4 5 d1 d2 retaining the Motor to the Gear Box Cover and pull the Motor out of the Gear Box Cover Assembly NOTE DO NOT OVER TIGHTEN the Mounting Screws...

Страница 41: ...4 9 a1 a2 holding the Course Reversing Assembly Figure 4 9 b in place Using one hand slightly flare widen the left and right Plastic sides of the Unit 2 Using the other hand grasp the Course Reversing...

Страница 42: ...side See Figure 4 11 e Clear Metallic Edge Belt Removal To remove the Clear Metallic Edge Belt proceed as follows 1 Remove the three 3 End Cap retaining screws See Figure 4 12 a1 a2 a3 holding the Tr...

Страница 43: ...semblies out of the VEGA RC Unit See Figure 4 13 j 10 Slide the Belt Bobbin See Figure 4 14 a1 a2 to the inside and pull the single 1 pin out of the Shaft See Figure 4 14 b 11 Separate the two 2 Belt...

Страница 44: ...he Course Reversing Assembly See Figure 4 19 a Refer to Clear Metallic Edge Belt Removal on page 4 4 6 Pull out on the Belts to obtain some slack and then re install the Course Reversing Assembly for...

Страница 45: ...es the VEGA RC Bill Recycler Frame wiring diagram for the following items System Wiring Diagram 5 WIRING DIAGRAMS VEGA RC System Wiring Diagram Figure 5 1 VEGA RC System Wiring Diagram CN2 is a Connec...

Страница 46: ...P N 960 100190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited 5 2 Section 5 VEGA RC BankNote Recycler Wiring Diagrams THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 47: ...r Comm Connector To Power 3rd pin 4th pin for Loop Test Supply a VEGA RC Unit b Harness Provide a loop connection between the 3rd and 4th pin to perform the Communication Loop Test c Power Supply e g...

Страница 48: ...begin the Performance Test Modes 3 Figure 6 4 illustrates the nine 9 Seven 7 Seg ment Display patterns that occur during the vari ous Performance Tests selections 4 Use Pushbuttons B or D to select a...

Страница 49: ...ock and then verifying that a correct output is presented on the Seven 7 Segment Dis play During the Test the DIP Switches function as an 8 bit Binary Counter which outputs a decimal value from 0 to 2...

Страница 50: ...s now complete Press and hold down the A Pushbutton for 3 seconds to return the Unit to the Test Selection Mode VEGA ESCROW SENSOR VEGA STACK IN SEN SOR AND VEGA RC FLAP SENSOR INPUT TESTS These tests...

Страница 51: ...est proceed as follows 1 Use Pushbutton B or D on the VEGA RC to select Test Zero T0 2 Press Pushbutton A The Seven 7 Segment Display should indicate TS followed by 01 3 On the VEGA BV Unit press in o...

Страница 52: ...shown in Figure 6 17 4 If the VEGA RC Unit currently contains any Banknotes verify that the displayed A D value is less than 80H 5 If the VEGA RC does not contain any Banknotes verify that the displa...

Страница 53: ...the Red LED will be lit and the Display will indicate NG Examples of both Test results are shown in Figure 6 21 The Communication Loopback Test is now complete The VEGA BV Unit should now be powered d...

Страница 54: ...perform this test first run Transport Belt Dirt Confirmation Test T9 When the Seven 7 Seg ment Display on the VEGA RC indicates the value shown in Figure 6 23 above proceed as follows 1 Press Pushbut...

Страница 55: ...ton D will allow the user to cycle back and view the A D Values again 4 To exit the Test Press and hold down the A Pushbutton on the VEGA RC Unit for 3 seconds to return the Unit to Test Selection Mod...

Страница 56: ...P N 960 100190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited 6 1 0 Section 6 VEGA RC BankNote Recycler Performance Tests THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 57: ...ded View and Parts List Part 3 Entire VEGA RC Exploded View and Parts List Part 4 Entire VEGA RC Exploded View and Parts List Part 5 Entire VEGA RC Exploded View and Parts List Part 6 VEGA RC Tray Ass...

Страница 58: ...Parts List Part 1 Ref No EDP No JAC No Description Qty Remark 1 104081 186 266000R 2 6x6 Phillips Binding Self Tightening 3M Black 4 2 144781 900 200349R FRONT COVER 1 3 144415 300 200158R MAIN BOARD...

Страница 59: ...100190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited 7 3 Exploded Views and Parts Lists VEGA RC BankNote Recycler Section 7 Entire VEGA RC Exploded View 2 Figure 7 2 Entire VEGA RC Exploded Vie...

Страница 60: ...EGA RC Parts List 2 Table 7 2 Entire VEGA RC Parts List Part 2 Ref No EDP No JAC No Description Qty Remark 101 104332 186 360000R M3x6 Pan Head Polycarbonate Screw 4 102 144786 900 200370R COVER Left...

Страница 61: ...100190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited 7 5 Exploded Views and Parts Lists VEGA RC BankNote Recycler Section 7 Entire VEGA RC Exploded View 3 Figure 7 3 Entire VEGA RC Exploded Vie...

Страница 62: ...rts Lists Entire VEGA RC Parts List 3 Table 7 3 Entire VEGA RC Parts List Part 3 Ref No EDP No JAC No Description Qty Remark 201 005555 186 260106 M2 6x6 Pan Head Screw with Washer 3M 4 202 VEGA RC MO...

Страница 63: ...100190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited 7 7 Exploded Views and Parts Lists VEGA RC BankNote Recycler Section 7 Entire VEGA RC Exploded View 4 Figure 7 4 Entire VEGA RC Exploded Vie...

Страница 64: ...re VEGA RC Parts List 4 Table 7 4 Entire VEGA RC Parts List Part 4 Ref No EDP No JAC No Description Qty Remark 301 104081 186 266000R 2 6x6 Phillips Binding Self Tightening 3M Black 2 302 Entire VEGA...

Страница 65: ...100190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited 7 9 Exploded Views and Parts Lists VEGA RC BankNote Recycler Section 7 Entire VEGA RC Exploded View 5 Figure 7 5 Entire VEGA RC Exploded Vie...

Страница 66: ...R IDLE GEAR 2 1 403 144727 900 200374R FBD GEAR 2 404 144743 200 200773R SET PIN15 3 405 144584 200 200774R BEARING 4 406 144755 200 200775R SIDE FRAME Left Assy 1 407 145993 300 200159R INTERRUPT BOA...

Страница 67: ...00190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited 7 11 Exploded Views and Parts Lists VEGA RC BankNote Recycler Section 7 Entire VEGA RC Exploded View 6 Figure 7 6 Entire VEGA RC Exploded Vie...

Страница 68: ...SIDE FRAME R 1 507 144737 900 200379R PULLEY BEAM 2 508 144766 900 200381R MAIN BOBBIN 1 509 144730 200 200777R BOBBIN AXLE 1 510 144770 200 200780R CLIP 2 511 144723 900 200382R HANDLE GEAR 1 512 005...

Страница 69: ...90RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited 7 1 3 Exploded Views and Parts Lists VEGA RC BankNote Recycler Section 7 VEGA RC Tray Assembly Exploded View Figure 7 7 VEGA RC Tray Assembly Ex...

Страница 70: ...4777 900 200383R TRAY COVER 1 602 144791 900 200384R TIGHTENING CS 2 603 144758 900 200385R CROWN PULLEY 2 604 144734 200 200781R TIGHTENING AXLE 1 605 144762 900 200386R LATCH HANDLE 1 606 091517 100...

Страница 71: ...EDP 148851 2009 Japan CashMachine Co Limited 7 1 5 Exploded Views and Parts Lists VEGA RC BankNote Recycler Section 7 VEGA RC FB Upper Shaft Assembly Exploded View Figure 7 8 VEGA RC FB Upper Shaft A...

Страница 72: ...Parts List Ref No EDP No JAC No Description Qty Remark 701 144773 200 200783R BOBBIN CAP 4 702 144751 900 200390R FELT 4 703 144772 900 200391R BOBBIN CORE 4 704 144769 900 200392R FILM BOBBIN 2 705...

Страница 73: ...00190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited 7 1 7 Exploded Views and Parts Lists VEGA RC BankNote Recycler Section 7 VEGA RC Motor Unit Exploded View Figure 7 9 VEGA RC Motor Unit Explo...

Страница 74: ...398R BOTTOM 1 803 144726 900 200399R RC MOTOR GEAR 1 804 113898 200 200750R 3x18 Parallel Pin Sustainer Hard 2 805 144636 900 200400R IDLE GEAR3 1 806 144784 200 200785R GEAR BOX COVER 1 807 003609 18...

Страница 75: ...DP 148851 2009 Japan CashMachine Co Limited 7 1 9 Exploded Views and Parts Lists VEGA RC BankNote Recycler Section 7 VEGA RC Course Reversing Assembly Exploded View Figure 7 10 VEGA RC Course Reversin...

Страница 76: ...901 144761 200 200787R ENCODER 1 902 144775 900 200403R COURSE RVERSING GUIDE 1 903 144753 900 200404R RUBBER PULLEY 2 904 144612 200 200788R SET PIN 8 3 905 145993 300 200159R INTERRUPT BOARD 1 Encod...

Страница 77: ...EDP 148851 2009 Japan CashMachine Co Limited 7 2 1 Exploded Views and Parts Lists VEGA RC BankNote Recycler Section 7 VEGA RC FB Lower Shaft Assembly Exploded View Figure 7 11 VEGA RC FB Lower Shaft...

Страница 78: ...Assembly Parts List Ref No EDP No JAC No Description Qty Remark 1001 144743 200 200773R SET PIN 15 2 1002 144770 200 200780R CLIP 2 1003 144773 200 200783R BOBBIN CAP 4 1004 144751 900 200390R FELT 4...

Страница 79: ...tional 2 10 I Installation steps for performing an 2 1 J JCM Contact Information Address and Telephone Numbers for A 4 M Machine Lock up Error Codes table listings of A 3 N Navigation within manual pr...

Страница 80: ...P N 960 100190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited 8 2 Section 8 VEGA RC BankNote Recycler Index THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 81: ...tton longer than 3 seconds to return to normal operation A TROUBLESHOOTING Table A 1 Operational Error Codes Error Codes Causes Solutions 11 Restore Error A Banknote remains in the VEGA RC internal Dr...

Страница 82: ...e is not a Banknote Jam See Clearing a Banknote Jam on page 2 7 in path foreign object incorrect settings or loose Harness connections within the Unit Also check that the following assemblies are prop...

Страница 83: ...ecking the Transport Encoder while initializing Check that the Transport Tape is not cut or slack Check that the following assemblies are properly connected and or harnessed and all of the Unit s Sens...

Страница 84: ...l support jcm germany com UK Ireland JCM UNITED KINGDOM LTD Phone 44 0 870 770 2863 Fax 44 0 190 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1EJ...

Страница 85: ...semiconductor device mounted on a Printed Circuit Board PCB It is used in conjunction with other interface micro chips and memory devices and is responsible for controlling the overall operation of th...

Страница 86: ...BV Cash Box or to the VEGA RC Recycler Drum Stacker See Page 6 3 Also see Page 2 6 of the VEGA Operation and Maintenance Service Manual L 14 LED an acronym for Light Emitting Diode An LED is a semico...

Страница 87: ...Coin Changers OPF compatibility is a featured option in the VEGA RC See Page 1 2 21 Optical Sensor a Photo Sensitive Device and LED combination which generates a signal of varying amplitude in respon...

Страница 88: ...controller and is commonly found on nearly all Personal Computers built today The VEGA BV features a USB interface allowing the user to download data files into flash memory quickly and easily from a...

Страница 89: ...P N 960 100190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited VEGA RC BankNote Recycler...

Страница 90: ...EGA RC BankNote Recycler P N 960 100190RA_Rev A EDP 148851 2009 Japan CashMachine Co Limited Issue 4078 SME 01 00 Support http www jcmglobal com en contact default aspx Web Site http www jcmglobal com...

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