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NEW STRALIS MY2016

‒

GUIDELINES FOR BODYBUILDERS

CHASSIS INTERVENTIONS

2.3

RUST AND PAINT PROTECTION

–

Printed 692.68.697

–

5 Ed. - Base 03/2019

Table 2.8 - Unpainted or aluminium modified parts or add-ons

Type of protection

Class

A - B

(1)

Stainless steel

yes

–

Geomet

–

Zinc coating

(1)

–

yes

(1)

Free from hexavalent chromium

Precautions
a) On the vehicle

Appropriate precautions must be taken to protect parts on which paint could be harmful to the conservation and operation

thereof:

●

hoses for pneumatic and hydraulic systems in rubber or plastic,

with particular reference to the braking system

;

●

gaskets, rubber or plastic parts;

●

drive shaft and PTO flanges;

●

radiators;

●

suspension, hydraulic/pneumatic cylinder stems;

●

air vent valve (mechanical assembly, air tank, thermostarter preheat tanks, etc.)

●

sediment bowl and fuel filter assembly;

●

plates, codes.

If painting is required after wheels are removed, it is necessary to:

●

Protect the wheel rim mounting surfaces on the hubs and the contact areas of the locking lugs/wheel studs;

●

ensure adequate protection of brake discs.

The electronic components and modules must be removed.

b) On engines and their electric and electronic components

Appropriate precautions must be taken to protect:

●

engine wiring and ground contacts;

●

the sensor/actuator side connectors and wiring side;

●

the sensors/actuators on the flywheel and on the flywheel rpm sensor mounting bracket;

●

pipes (plastic and metal) of the fuel circuit;

●

complete basic diesel filter;

●

the ECU and its base;

●

the entire internal part of the sound-proof cover (injectors, rails, pipes);

●

the common rail pump and its control valve;

●

the vehicle electric pump;

●

tank containers;

●

the front V-belts and relative pulleys;

●

the power steering pump and relative pipes.

Note

When painting is complete and before oven drying (max. temperature 80

C), the parts that risk heat damage must either be

removed or protected.

Содержание Stralis MY 2016

Страница 1: ...I S S U E 0 3 2 0 1 9...

Страница 2: ...VECO S p A Homologation Technical Application Regulation Lungo Stura Lazio 49 10156 Torino TO Italy www iveco com Printed 692 68 697 5th Ed 03 2019 Images and text IVECO S p A 2019 All rights reserved...

Страница 3: ...Printed 692 68 697 5 Ed Base 03 2019 UPDATE DATA Section Chapter Description Revision date...

Страница 4: ...ich you are about to work ensure that all the safety devices goggles helmet gloves shoes etc as well as the equipment used for work lifting and trans port is available and working ensure that the vehi...

Страница 5: ...NS Printed 692 68 697 5 Ed Base 03 2019 GENERAL INFORMATION 1 CHASSIS INTERVENTIONS 2 APPLICATIONS OF SUPERSTRUCTURES 3 POWER TAKE OFFS 4 ELECTRONIC SUB SYSTEMS 5 ADBLUE AND SCRT SYSTEM 6 STRALIS NP C...

Страница 6: ...Printed 692 68 697 5 Ed Base 03 2019...

Страница 7: ...Printed 692 68 697 5 Ed Base 03 2019 SECTION 1 GENERAL INFORMATION...

Страница 8: ...Printed 692 68 697 5 Ed Base 03 2019...

Страница 9: ...PREVENTION 8 1 11 CHOICE OF MATERIALS TO USE ECOLOGY RECYCLING 8 1 12 VEHICLE MANAGEMENT ON THE PART OF BODYBUILDER 9 Acceptance of chassis 9 Maintenance 9 Delivery of the vehicle to the final custom...

Страница 10: ...4 NEW STRALIS MY2016 GUIDELINES FOR BODYBUILDERS GENERAL INFORMATION Printed 692 68 697 5 Ed Base 03 2019...

Страница 11: ...idelines are not covered by the guarantee on the chassis or relative mechanical units 1 2 TECHNICAL DOCUMENTATION AVAILABLE ELECTRONICALLY On the website www ibb iveco com the following technical docu...

Страница 12: ...and components that are installed 1 6 LEGISLATIVE REQUIREMENTS The Bodybuilder must verify that the final product is compliant without exception to all applicable legal requirements on the muni cipal...

Страница 13: ...made presentation of the changes made to a technical service for evaluation appropriate documentation of the changes made in order to give objective evidence of compliance to the aforemen tioned provi...

Страница 14: ...technical knowledge must be taken to avoid damage and functional defects Compliance with these requirements must be overseen by the manufacturer of the structures and devices Seats coatings gaskets p...

Страница 15: ...to the intervention carry out the controls set out in the Pre Delivery Inspection PDI list available in the IVECO network measure battery voltage with a digital multimeter 2 digit decimal keeping in...

Страница 16: ...ed rear axle TZ Tractor 6x4 Tandem rear axle 4x2 truck X Cab version 6x2 C 8x2x6 C added central axle Y Cab version 6x2 P 8x2x6 P added rear axle Z Cab 6x4 tandem rear axle P Version Cab version 4x2 w...

Страница 17: ...ment may lead to changes on the masses and their distribution on the axles Weighing of the chassis It should be noted that variations are possible on the masses of the order of 5 For this reason befor...

Страница 18: ...of the rear axle or tandem centre line L Actual wheelbase 192337 Figure 3 Example to verify compliance with the permitted axle masses vehicles with 3 or more axles with a constant ratio of weight dis...

Страница 19: ...realisation of the superstructure or containers automatic loading and unloading of the goods transported must be provided to avoid excessive variations of the distribution and or excessive loads on th...

Страница 20: ...he superstructure considering for Hv a value appropriate for the load and between the no load cab version trim and the full load trim 2 Mobile loads In the versions where the load can be moved lateral...

Страница 21: ...example vans Respect of the permitted masses All the limits shown on IVECO documentation must be respected It is particularly important to evaluate the maximum ground on the front axle in any load co...

Страница 22: ...he parts of the vehicle Reduction of the permitted mass on the vehicles downgrading can lead to interventions on the suspensions and brakes in these cases the necessary indications may be provided 1 1...

Страница 23: ...altered or moved so as not to affect the approved sound emission limits If any open ings need to be made e g for the passage of pipes or added sections they must be thoroughly closed using fireproof...

Страница 24: ...g and that the temperature on the surface can reach 250 C in certain conditions Distance from muffler Assemblies or parts made using flammable material must never be fitted near the vehicle s ex haust...

Страница 25: ...d Therefore when pipes must be inevitably installed near the engine exhaust system catalytic converter or turbocharger suitable insulating shields or protective plates must be provided 1 18 CONVENTION...

Страница 26: ...20 NEW STRALIS MY2016 GUIDELINES FOR BODYBUILDERS GENERAL INFORMATION Printed 692 68 697 5 Ed Base 03 2019...

Страница 27: ...Printed 692 68 697 5 Ed Base 03 2019 SECTION 2 CHASSIS INTERVENTIONS...

Страница 28: ...Printed 692 68 697 5 Ed Base 03 2019...

Страница 29: ...W HOOK 19 General information 19 Precautions for Installation 19 Towing hooks for conventional trailers 21 Tow hooks for centre axle trailers 21 Rear crossbar in lowered position 29 2 7 ASSEMBLING AN...

Страница 30: ...ENT 53 Spare wheel holder 53 Additional fuel tank only diesel vehicles 53 Moving to the opposite side member only diesel vehicles 55 Chassis with free right side only diesel vehicles 55 2 18 TRANSPORT...

Страница 31: ...class diameter and nuts fitted with an anti unscrewing system Screws larger than M12 may not be used maximum hole diameter of 15 5 mm unless otherwise specified for cases where unions that require sc...

Страница 32: ...additional details on the braking and electrical systems see Chapters 2 15 Page 49 and 5 5 Page 35 Characteristics of the material used in chassis modifications For chassis modifications on the vehic...

Страница 33: ...ory drilled holes whenever possible It is strictly forbidden to drill holes into the side member flaps with exception to what is indic ated in Chapter 3 3 Paragraph Choosing the type of connection Whe...

Страница 34: ...mended Screw treatment allowed is Geomet or zinc coating Geomet treated screws are discouraged when using them in welding opera tions Use flange headed screws and nuts if there is sufficient space Use...

Страница 35: ...e spring leafs with the electrodes or pliers Weld operations Thoroughly remove paint and rust from the chassis where welds will be made as well as all parts that will be covered by rein forcements Cut...

Страница 36: ...using chamfered washers welded on both sides 2 3 RUST AND PAINT PROTECTION Note All components mounted on the chassis must be painted in compliance with IVECO Standard 18 1600 Colour IC444 RAL 7021 7...

Страница 37: ...V LUB Fe Zn 7 IV S yes yes yes Fe Zn 12 IV S Alloy Zn Ni Fe Zn Ni 7 VII S 18 1103 yes yes yes Fe Zn Ni 7 IV Aluminium Anode oxidation 18 1148 yes yes yes yes Painting See Table III yes 1 Coupling with...

Страница 38: ...gine Alternative products and cycles for the same phase under the condition of comparability with the part to treat Specific phosphates must be used for zinc coated or aluminium sheets Added or modifi...

Страница 39: ...f painting is required after wheels are removed it is necessary to Protect the wheel rim mounting surfaces on the hubs and the contact areas of the locking lugs wheel studs ensure adequate protection...

Страница 40: ...appropriate operational processes etc Note The operations must be performed in compliance with these directives taking into account the suitable adjustments and adapta tions for example the need to r...

Страница 41: ...vehicle so that the chassis is perfectly horizontal use appropriate trestles detach the drive shafts braking system hoses cables and all other equipment that may interfere with proper work execution...

Страница 42: ...be greater than those or the original wheelbase frame assuming an evenly distributed load and considering the frame as a beam positioned in place of the suspension supports When an elongation is perfo...

Страница 43: ...sation Rear frame elongation as well as shortening to the smallest value for each model of the series do not require authorisation if per formed in compliance with the instructions provided herein Not...

Страница 44: ...ross member 91455 Figure 8 1 Added part 2 Reinforcing profile 3 Original rear cross member 4 Any additional cross member When the elongation is rather large the need of an additional crossbar must be...

Страница 45: ...slation Given their importance related to safety the drawbar couplings must not undergo modifica tions In addition to the requirements of the hook manufacturer it is necessary to respect the limitatio...

Страница 46: ...LINES FOR BODYBUILDERS CHASSIS INTERVENTIONS 2 6 INSTALLING THE TOW HOOK Printed 692 68 697 5 Ed Base 03 2019 196787 Figure 9 1 Free field for towing hooks 2 Free field for coupling hooks according to...

Страница 47: ...ted on the technical documents of the tow hook manufacturer and on the part manufacture plate see DIN 74051 and 74052 Towing hooks that bear special approvals and with values greater than those listed...

Страница 48: ...nding on the masses to be towed it may be necessary to adopt sections of the subframe having a larger size than those normally provided Subframe for central axle trailers Table 2 10 is useful for sizi...

Страница 49: ...46 46 46 46 6300 2365 46 46 46 46 46 46 57 57 6300 2770 46 46 46 57 74 89 105 105 Hi Road Hi Street 190 4x2 Rear axle 11 5 t 289 x 80 x 6 7 6700 3400 46 46 46 46 46 46 74 74 Hi Road Hi Street 190 4x2...

Страница 50: ...46 57 57 74 6300 2792 46 46 57 57 74 89 105 105 Hi Way 190S P FP FP CM 4x2 Rear axle 11 5 t 289 x 80 x 6 7 6700 3422 46 46 46 46 46 46 57 74 Hi Way 190S P FP FP CM 4x2 Rear axle 13 t 289 199 x 80 x 6...

Страница 51: ...89 105 105 105 5100 1802 46 57 74 74 74 74 74 89 Hi Way 260S Y PT 6x2 Rear axle 20 t 289 x 80 x 7 7 5700 2432 74 89 105 105 105 135 150 150 6050 2657 105 105 105 150 150 150 173 208 Hi Way 260S Y PT...

Страница 52: ...105 119 135 4500 1802 105 105 105 119 119 135 173 173 4500 2072 105 135 150 173 173 173 173 173 4800 1487 74 89 89 89 105 105 105 105 4800 1712 89 105 105 105 119 135 150 173 4800 2072 119 135 173 17...

Страница 53: ...89 4800 1495 46 46 46 46 46 46 46 46 4800 1720 46 46 46 46 46 46 46 57 4800 2080 46 46 57 74 74 74 74 89 5100 1810 46 46 46 46 46 57 74 74 5700 3025 105 150 150 173 208 208 208 245 6050 2665 89 105 1...

Страница 54: ...46 46 46 46 3440 2477 46 46 46 46 57 74 74 74 3740 2387 46 46 46 74 74 74 74 89 4340 2207 46 46 57 74 74 74 74 89 4690 2657 74 74 89 105 105 105 105 150 Hi Way 260S X P 6x2 Rear axle 21 t 289 x 80 x 6...

Страница 55: ...46 46 46 46 46 4200 2118 46 46 46 46 46 46 46 46 4500 1623 46 46 46 46 46 46 46 46 4500 1803 46 46 46 46 46 46 46 46 4500 2073 46 46 46 46 46 46 57 57 4800 1713 46 46 46 46 46 46 46 46 4800 2073 46 4...

Страница 56: ...f max 600 mm and should use a material with the minimum requirements set out in Chapter 3 3 Paragraph Choosing the type of connection Page 12 The fastening to the vertical rib of the side members must...

Страница 57: ...n force must be ensured If the local legal regulations provide it after construction the vehicle must be presented for the required checks Figure 12 shows an example of a lowered supplementary crossba...

Страница 58: ...inforcements In cases where it is necessary to reinforce the standard crossbar and there are no originally reinforced crossbars you will have to resort to the application of C profile within the cross...

Страница 59: ...reater tow weights than those normally allowed These authorisations include the towing conditions and when necessary provide the instructions relevant to any vehicle modifica tions or work required st...

Страница 60: ...lis range it may be possible to apply an additional axle and consequently increase gross vehicle mass For its implementation the mass limits and conditions imposed by IVECO must be respected as well a...

Страница 61: ...ded axle a rear The installation of an axle behind the engine axle generally results in the lengthening of the chassis overhang see Figure 16 which is to be carried out according to the indications pr...

Страница 62: ...y system diagram Suspension The suspension of an additional axle may be mechanical spring or pneumatic with the possibility of creating a mixed solution with the suspension of the engine axle The solu...

Страница 63: ...nt axle For connection between the fixed parts chassis and the axle it is advisable to use flexible pipes Direct connection is allowed between the braking section of the added axle and that of the eng...

Страница 64: ...h regard to the positioning of the centre of gravity of the superstructure plus payload Note After processing the vehicle must be presented to the competent authorities for approval verifications an i...

Страница 65: ...If the shaft length calculated in this fashion is insufficient for the modification at hand it is necessary to insert a new section with the same characteristics as those mounted 2 In some cases a pr...

Страница 66: ...77 12 TX 2410 TO 0 77 12 TX 2610 TO 0 77 Note Following the modification the axle shaft crosspiece forks must not be turned from their original position Pipe thickness The pipe thickness depends on th...

Страница 67: ...of approximately the same length In general between an in termediate shaft and sliding shaft see Figure 20 there must not be a difference in width greater than 600 mm while between two intermediate sh...

Страница 68: ...ntial it may be necessary to mount an additional intermediate section as indicated in Figure 21 In this case make sure that the engine gearbox axle the second intermediate shaft and the rear axle casi...

Страница 69: ...f any of its parts a thorough dynamic balancing must be performed on each section modified Given that the transmission is an important part of the vehicle in terms on safety we strongly recommend that...

Страница 70: ...ee Section 6 Page 5 and the optimisation achieved by the layout of its components no modifications of any kind are permitted on the engine exhaust pipes 2 10 WORK ON THE ENGINE COOLING SYSTEM The good...

Страница 71: ...ust respect all national standards on the subject e g tests specific installations for the transport of hazardous materials etc It must avoid the use of vehicle equipment that requires certified appro...

Страница 72: ...access and ensure prompt maintenance The Bodybuilder must provide all necessary maintenance instructions upon vehicle delivery In addition in function of the type of system a cab installed system con...

Страница 73: ...sy to access by the driver the proper safety control and signalling devices called for by national law are installed Make sure that pipe and cable installation is performed properly also in function o...

Страница 74: ...edometer tachograph and speed limiter must be subject to recalibra tion at an authorised IVECO workshop Tyres of different size and type of structure cannot be mounted on the same axle The tyre load b...

Страница 75: ...wheelbase or the cantilever the brake lines involved should preferably be replaced with new pipes and in one piece if this is not possible the couplings to be used must be of the same type as the ori...

Страница 76: ...much as possible use quick fit couplings For each intervention on the piping verify whether there is the need depending on the supplier to use always new couplings or if it is possible to reuse those...

Страница 77: ...ng elements rubbing should be avoided with the fixed parts of the vehicle and meet the necessary safety distances from moving parts and heat sources In passing the pipes through the chassis side membe...

Страница 78: ...he connection is only possible with an additional overpressure valve IVECO 8169974 EZ without reflux and with an opening pressure of 6 7 7 0 bar Withdraw the air directly from the 4 way safety valve o...

Страница 79: ...oles as much as possible Spare wheel holder For chassis cabs not supplied with a spare wheel holder or in cases where it is necessary to move the spare wheel a special sup port must be made that allow...

Страница 80: ...ys provides correct information on the actual quantity of fuel in the tanks use a specific indicator instrument and separate from the original Moving the fuel tank only diesel vehicles 1 Vertical move...

Страница 81: ...h are of the same type as those used to protect the front section of the DPF muffler Chassis with free right side only diesel vehicles If the right side of the chassis between the front mud guard and...

Страница 82: ...2 2 6 Electrical connection 9 2 4 3 Fuel tanks 9 2 4 4 Engine 9 2 4 5 Exhaust gas device 9 2 5 Speed limiting device 9 2 6 Devices for hooking vehicles with engines and trailers Note Compliance with t...

Страница 83: ...REAR MUD GUARDS AND WHEEL ARCHES On cab version vehicles without rear fenders the Bodybuilder must implement solutions equal to those provided by IVECO For the realisation of the fenders the wheel ar...

Страница 84: ...superstructures e g tippers interchangeable equipment hook lifts the connection can be made by means of suitable supports on the counter chassis or directly on the chassis In the latter case use the e...

Страница 85: ...ower part of the superstructure over 1300 mm from the ground or with the width of the superstructure below the external tyre dimension C Test load 1 kN Sagging allowed under the test load 30 mm on the...

Страница 86: ...60 NEW STRALIS MY2016 GUIDELINES FOR BODYBUILDERS CHASSIS INTERVENTIONS Printed 692 68 697 5 Ed Base 03 2019...

Страница 87: ...Printed 692 68 697 5 Ed Base 03 2019 SECTION 3 APPLICATIONS OF SUPERSTRUCTURES...

Страница 88: ...Printed 692 68 697 5 Ed Base 03 2019...

Страница 89: ...nd transverse sealing plates rigid junction 16 Mixed connection 17 3 4 CONTAINER APPLICATION 18 Fixed bodies 18 Tipper bodies 21 Heavy duty services 23 Light duty services 24 Roll off containers 25 3...

Страница 90: ...4 NEW STRALIS MY2016 GUIDELINES FOR BODYBUILDERS APPLICATIONS OF SUPERSTRUCTURES Printed 692 68 697 5 Ed Base 03 2019...

Страница 91: ...ng are the characteristics of certain materials which were taken into account in some of the applications stated below Table 3 1 Material to be used for the construction of superstructures Std IVECO 1...

Страница 92: ...ction used Aluminium subframe When using materials with different characteristics from those of steel e g aluminium the size and structure of the subframe must be appropriately adjusted 1 When the con...

Страница 93: ...they must rest on the chassis and not on the brackets In order to achieve a gradual reduction of the resistant section the front ends of the profile must be tapered in height with an angle not exceedi...

Страница 94: ...ons of the subframe must follow the trend If the front part of the subframe is narrower than the chassis suitably adapted C shaped profiles or L shaped angular profiles with appropriate ribbing can be...

Страница 95: ...is to be a rubber undercrawl element we recommend characteristics and thicknesses similar to those used for normal production hardness 80 Shore max thickness 3 mm Its use can prevent abrasive actions...

Страница 96: ...ing Figure on the left When you want to achieve greater stiffness in the connection it can be carried out according to the following Figure on the right 193868 Figure 5 Stiffening of the subframe For...

Страница 97: ...6 GUIDELINES FOR BODYBUILDERS APPLICATIONS OF SUPERSTRUCTURES 3 2 ELEMENTS MAKING UP THE SUBFRAME 11 Printed 692 68 697 5 Ed Base 03 2019 193869 Figure 7 1 Subframe 2 Diagonals 193870 Figure 8 1 Subfr...

Страница 98: ...in the presence of superstructures with concentrated loads behind the cab e g crane front body tilting cylinder etc in order to improve the magnitude of the chassis stresses and contribute more to th...

Страница 99: ...e static bending moment Mf applied to the subframe Nmm Mt part of the static bending moment Mf applied to the chassis Nmm Ic moment of inertia of the section of the subframe mm4 It moment of inertia o...

Страница 100: ...better contain the loads in the transverse direction the brackets are normally applied so that there is a slight protrusion perpendicular to the upper edge of the chassis If instead the brackets must...

Страница 101: ...can be restored by installing cut resistant hardware in the rear suspension area In versions where the vehicle is lifted by hydraulic stabilisers e g cranes aerial work platforms limit the collapse o...

Страница 102: ...ith anti unscrewing system 5 Spacers 6 Guide plates if necessary Connection with longitudinal and transverse sealing plates rigid junction The type of mounting shown in Figure 13 made with plates that...

Страница 103: ...rews per plate 1 0 500 8 M14 1 The increase in the number of screws for each plate makes it possible to proportionally increase the distance between the plates a double number of screws may allow a gr...

Страница 104: ...vices is normally made through a support structure consisting of longitudinal profiles and cross members The minimum approximate dimensions of the longitudinal profiles are provided in the following t...

Страница 105: ...brackets in the front area 5 46 cm3 for vehicles with wheelbase up to 4800 mm and total rear protrusion complete with the added structure up to 1800 mm 6 Without shear resistant plates for vehicles w...

Страница 106: ...eeded the structure of the subframe can be integrated by brackets for the anchorage of the bodywork so as to affect the height across the section of the reinforcing longitudinal profile see Figure 16...

Страница 107: ...r tandem centre line are observed as shown in Figure 18 If for technical reasons this cannot be achieved small increases may be permitted provided a higher strength subframe is used in order to increa...

Страница 108: ...STRALIS MY2016 GUIDELINES FOR BODYBUILDERS APPLICATIONS OF SUPERSTRUCTURES 3 4 CONTAINER APPLICATION Printed 692 68 697 5 Ed Base 03 2019 193886 Figure 17 1 Counter chassis 2 Brackets 3 Plates 4 Joint...

Страница 109: ...OR BODYBUILDERS APPLICATIONS OF SUPERSTRUCTURES 3 4 CONTAINER APPLICATION 23 Printed 692 68 697 5 Ed Base 03 2019 193887 Figure 18 1 Counter chassis 2 Brackets 3 Plates 4 Joint cover Heavy duty servic...

Страница 110: ...ible use the most rigid rear suspension and rear stabilizer bar available when parabolic rear springs are used the stiffness can be increased using rubber elements which operate at static load for veh...

Страница 111: ...ve area of the suspension coupling areas The movement device must be anchored to the subframe according to the indications provided in Chapter 3 8 Vehicle stability must be guaranteed in compliance wi...

Страница 112: ...nd or the changes made reference must be made to the actual kerb weight of the tractor and with all the equipment including fuel tools driver etc the maximum permitted length for the combination is no...

Страница 113: ...rear axle L Wheelbase Lv Virtual wheelbase Lp Rear axle centreline Rv Fifth wheel advance in relation to the virtual wheelbase R Fifth wheel advancement from rear axle 6x2P Vehicles 263075 Figure 22 F...

Страница 114: ...000 kg Maximum permitted mass on front axle 1 7 500 kg Maximum permitted mass on rear axle 2 11 500 kg Vehicle mass in running order 7 700 kg Vehicle mass in running order weighing on the front axle...

Страница 115: ...2 K L L W W2 3 790 3 790 700 x 9 300 11 407 kg Maximum load on the fifth wheel so as not to exceed the limit on axles 1 and 2 Y Min value between H and K 10 829 kg Maximum load on fifth wheel Y Vehicl...

Страница 116: ...ER Printed 692 68 697 5 Ed Base 03 2019 Consult the Standard ISO 1726 for details 193889 Figure 24 E Tractor free front radius E1 Semi trailer front clearance radius F Tractor rear clearance radius F1...

Страница 117: ...s or higher for correct anchoring of the semi trailer to the fifth wheel number and diameter suitable for tight ening to a torque of no less than that for the fifth wheel fastening with washers Do not...

Страница 118: ...Fifth wheel H 148 mm plate 8 mm O O Fifth wheel H 150 mm plate 12 mm O O Fifth wheel H 150 mm plate 40 mm O Fifth wheel H 150 mm plate 50 mm O O Fifth wheel H 150 mm plate 100 mm O O O O Fifth wheel...

Страница 119: ...Fifth wheel advancement 4 Longitudinal profiles 5 Fifth wheel carrying plate 6 Screws with flange M16x1 5 10 9 7 Fastening spacer h 15 mm 8 Flanged head self locking nuts 9 Chassis side members 10 Spr...

Страница 120: ...ssembly instruction for 4X2 models Stralis 440 S T P e T FP With cross member Opt 7727 7728 193891 Figure 26 1 Fifth wheel axis 2 Rear wheel axle 3 Fifth wheel advancement 4 Longitudinal profiles 6 Sc...

Страница 121: ...on for 4X2 models Stralis 440 S T P e T FP Without cross member Opt 703 193892 Figure 27 1 Fifth wheel axis 2 Rear wheel axle 3 Fifth wheel advancement 4 Longitudinal profiles 5 Plate 6 Screws with fl...

Страница 122: ...ion for 4X2 models Stralis 440 S T P e T FP Without cross member Opt 5704 and 5705 193893 Figure 28 1 Fifth wheel axis 2 Rear wheel axle 3 Fifth wheel advancement 4 Longitudinal profiles 5 Fifth wheel...

Страница 123: ...s using a flat plate of suitable thickness min 10 mm with length and width suited to fifth wheel supports or by means of two longer half plates thickness min 8 mm using a ribbed plate provided by the...

Страница 124: ...aking forces A counter chassis must be used to support the load supporting structure while other limitations may be specified on a case by case basis 3 7 INSTALLATION OF TANKS AND LOOSE MATERIAL CONTA...

Страница 125: ...ssis b Installation without a subframe The application of tanks directly on the chassis is possible under the following conditions the distance between the various rests must be established according...

Страница 126: ...pped with stabilizer bars is recommended and particular attention should be paid to limiting as far as possible the height of the overall centre of gravity see Chapter 1 15 Page 11 use of a vehicle wi...

Страница 127: ...rder to distribute the load and the stresses which develop during crane operation If the vehicle outfitting requires the use of a section with section modulus greater than that required for the crane...

Страница 128: ...may be used for fastening the subframe to reduce the subframe section height see Figure 34 is requested The minimum reinforcement section dimensions for all these applications are given in Table 3 9 T...

Страница 129: ...21 1 89 89 119 119 150 150 245 185 374 208 439 245 E 343 E 406 260Y P 260Z P 320Y PS 320X PS 289x80x7 7 5700 1395 6050 1395 All All 360 420 A A A A A A A A A A A A A A A A A A A A A A 21 1 21 1 89 89...

Страница 130: ...orque MG max kNm 20 20 30 30 40 40 50 50 60 60 70 70 80 80 90 90 100 100 120 120 140 140 160 160 180 180 200 200 220 220 240 240 260 260 280 280 300 Minimum value of the modulus of resistance of the c...

Страница 131: ...the front end Check that the ratio between front axle and rear axle weight respects the limit defined for each vehicle under any load condition see Chapter 1 15 Page 11 Considering that the necessary...

Страница 132: ...23 32 23 42 23 57 42 110 57 110 71 135 110 135 135 173 173 Modulus of resistance Wx cm3 necessary for the single section chassis plus counter chassis with reference to the counter chassis and for eac...

Страница 133: ...ng and must continue up to the front support of the rear suspension see Figure 36 is requested The dimensions of the sections to be used for the subframe can be defined using Table 3 11 in the presenc...

Страница 134: ...46 46 46 46 57 74 74 260 S Y FP CM rear axle 19 t 289 x 80 x 6 7 4200 4200 4500 4500 4500 1623 2118 1623 1803 2073 2117 2612 2117 2297 2567 A A A A A A A A A A A A A A A A 46 A A 46 A 46 46 46 46 46 4...

Страница 135: ...46 46 46 46 46 46 46 74 260 S X P X FP D rear axle 19 t 289 x 80 x 6 7 4200 4500 2073 1803 2567 2297 A A A A A A A A A A A A 46 46 46 46 260 S Z P HM rear axle 19 t 289 x 80 x 7 7 3820 4200 4500 1488...

Страница 136: ...onditions must be tested in compliance with applicable legislation Stabilizers The Bodybuilder must carefully assess any variations in the stability and alignment of the vehicle caused by suspension c...

Страница 137: ...e bodybuilder must remove and replace with a definitive under run bar with its own fastening see Figure 37 specific rear light wiring for connection to definitive under run bar specific wiring with 7...

Страница 138: ...cording to the charac teristics of the suspension Models equipped with air suspension on the rear or integral axle are particularly suited for this type of application In particular cases the lifting...

Страница 139: ...Printed 692 68 697 5 Ed Base 03 2019 SECTION 4 POWER TAKE OFFS...

Страница 140: ...Printed 692 68 697 5 Ed Base 03 2019...

Страница 141: ...OFF FROM ENGINE 9 Torque take off from the front of the engine 9 Multipower PTO on engine fly wheel 10 Power take off on the camshaft 11 4 6 PTO MANAGEMENT 13 General information 13 Definitions 13 Phy...

Страница 142: ...4 NEW STRALIS MY2016 GUIDELINES FOR BODYBUILDERS POWER TAKE OFFS Printed 692 68 697 5 Ed Base 03 2019...

Страница 143: ...Torque permitted for the power take off n Engine revolutions per minute i Transmission ratio PT output rpm engine rpm Type of use The maximum torque take off values refer to continuous usage of up to...

Страница 144: ...iven When it is necessary to obtain a different transmission line with spatial inclinations according to angle as shown in Figure 2 it is important to remember that the kinetic forces of the assembly...

Страница 145: ...ansmission PTO data The following table shows the possible types of PTO The installation of a PTO post vehicle production requires the reprogramming of gearbox electronic control unit and the Expan si...

Страница 146: ...1 00 1 26 0 98 1000 78732 NH 4b right 0 90 1 14 0 88 430 1 78733 NH 4c right 0 90 1 14 0 88 430 1 78735 N TX 10b flange above H 1 59 2 01 490 78737 N TX 10b flange lower H 1 28 1 62 580 78743 N TX 10...

Страница 147: ...ower take off the power take off must be fixed to the chassis with its own suspension The transmission is an important part for the safety of the vehicle and as such any intervention on the transmissi...

Страница 148: ...ypes of PTO Mounted on the rear of the engine it takes drive from the flywheel and is independent of the clutch control It is suitable for use from stationary or with the vehicle moving for example mu...

Страница 149: ...e shaft for the drive transmission to the user Engagement is only possible when the vehicle is stationary and with an engine speed of no more than 1000 rpm while torque take off can occur when the veh...

Страница 150: ...de ON No torque limitation available in relation to rpm The engine idle speed is set at 800 rpm CURSOR 9 or at 700 rpm CURSOR 11 13 The air supply system pressure for PTO clutch engagement must exceed...

Страница 151: ...t be met to permit activation of a PTO 1 mechanical engagement 2 recall of a PTO mode to be paired These actions can be carried out with two separate commands and in sequence or with a single command...

Страница 152: ...est Possible selections Yes No described below an Intermediate Speed Control mode Possible selections Yes No option described below It is possible to activate up to three PTO modes simultaneously Phys...

Страница 153: ...t are not therefore not recommended by IVECO Configurations Depending on the planned use of the vehicle Bodybuilders are required to contact IVECO Service in order to carry out the neces sary programm...

Страница 154: ...ument Cluster and stops the engagement procedure PTO engagement must be requested again deactivation and reactivation of the PTO switch Table 4 4 Example of configuration Parameter Option 1 Option 2 O...

Страница 155: ...d physical PTO disengagement being checked by PTO feed back signal If the time interval is exceeded an error message is displayed e Timing behaviour between clutch activation and PTO engagement Establ...

Страница 156: ...The Bodybuilder must observe this order of priority when managing fitting and interface fitting This is so as to avoid additional costs for subsequent modifications to the wiring or reprogramming The...

Страница 157: ...itation according to torque moment Nm Increase reduction of speed with SET SET rpm min activation 18 Time required to reach selected speed 19 Speed deactivation via external torque moment request Nm 1...

Страница 158: ...ed 16 Must always be set to No to ensure that the Kickdown function is excluded If set to Yes the driver could exceed the set speed limit by operating the kickdown function 17 If a power take off is u...

Страница 159: ...m compatible with this torque on the x axis In other words as the engine rpm increases the control unit uses the lowest torque value between those on curve 1 and those on straight line 2 and then for...

Страница 160: ...rpm regulator gradients variable over revving rpm regulator curve gradient 0 0 2 rpm Nm The corresponding power at 1100 rpm and a torque of 600 Nm gives see equations on page 4 3 P 600 1100 9550 69 k...

Страница 161: ...TO Mode 3 1300 tr min PTO Multipower Only the engine speed programming is requested by the VCM The switches select the three speed modes see Table 4 8 Activation conditions Engine status OFF Pressure...

Страница 162: ...tatus OFF Coolant temperature 120 C PTO 1 2 and automatic gearbox Activation conditions Engine status ON 500 rpm 900 Gearbox status neutral Vehicle status stationary or crawling speed 0 v 2 km h Coola...

Страница 163: ...r example waste collec tion alternatively the EM provides a CANopen interface with special access points for Bodybuilder in accordance with standard CiA 413 Truck Gateway Figure 9 shows the wiring dia...

Страница 164: ...e connections on ST91 ST92 and ST93 de scribed in Chapter 5 2 Paragraph Connectors on the chassis Page 24 must be made as indicated in Figure 9 the Table be low describes the functions available at th...

Страница 165: ...Printed 692 68 697 5 Ed Base 03 2019 SECTION 5 ELECTRONIC SUB SYSTEMS...

Страница 166: ...Printed 692 68 697 5 Ed Base 03 2019...

Страница 167: ...nts 36 Electromagnetic comparability 39 5 7 RECEIVER TRANSMISSION SYSTEMS 40 General instructions 40 Amateur equipment for CB 27 MHz and 2 m band 144 MHz 42 Equipment for GSM PCS UMTS cellular phones...

Страница 168: ...4 NEW STRALIS MY2016 GUIDELINES FOR BODYBUILDERS ELECTRONIC SUB SYSTEMS Printed 692 68 697 5 Ed Base 03 2019...

Страница 169: ...dule control units which communic ate with each other via the BCB CAN line The BCM receives information on the state of charge of the batteries via the LIN 1 and LIN 2 communication lines The IC instr...

Страница 170: ...l Control 7 BM Bed Module 8 IC Instrument Cluster 9 SWI Steering Wheel Interface 10 FCM Frame Computer Module 11 MC Mirror controller optional 12 CC Climate Control Body Computer Module BCM The Body C...

Страница 171: ...ear part of the chassis as well as those coming from the trailer and semi trailer This information is then forwarded to the BCM Located inside the right side member it is located behind the rear axle...

Страница 172: ...ntrols the power take offs and makes it possible to carry out complex applications such as control of the transmission gearbox from external sources TC1 message control of the engine from external sou...

Страница 173: ...52 ST64 ST77 ST78 Optional connectors are ST14C ST40 72072A 72072B 72072C 72072D ST91 ST92 ST93 Each is described below depending on its location in the cab see Paragraph Connectors in the cab Page 10...

Страница 174: ...5 mm2 1 5 mm2 9843 5370 EZ A Connectors in cab The following connectors are located inside the cab ST14A standard connector for Bodybuilder ST14B standard connector for Bodybuilder ST14C Allison autom...

Страница 175: ...put 200 mA VCM X1 13 0 V service brake not pressed 24 V service brake pressed 4 Vehicle standstill 5515 Output 200 mA BCM G36 24 V vehicle stationary V 1 km h 0 V vehicle moving V 5 km h 5 Parking bra...

Страница 176: ...EM X3 06 Input signal 4 Open wire PTO mode 2 not activated Ground PTO mode 2 activated Signal controlled by EM when installed Else input driven by VCM 20 PTO 3 sw 0123 Input 10 mA VCM X3 45 EM X3 07 I...

Страница 177: ...ion to the PTO is not load free If the PTO is nevertheless deactivated this may result in malfunctions and the PTO and or gearbox may be damaged Specification 01 Vehicles with ECAS system Electronical...

Страница 178: ...vehicle will not react to changes of the level sensor signal b Standard connector ST14B 9 pin blue A B 190412 Figure 11 A 41118303 Counterpart to be coupled female B 41118302 Existing part on vehicle...

Страница 179: ...case of certain Refurbishing Near Market require ments for RCV please contact the IVECO market manager 2 Vehicles with electrically activated main battery switch OPT 2532 3 The Service Network can ch...

Страница 180: ...alis CNG c Optional connector ST14C 12 pin grey A B 190413 Figure 13 A 41118329 Counterpart to be coupled female B 41118310 Existing part on vehicle male Tab e 5 6 Basic functions of connector ST14C A...

Страница 181: ...en wire inactive 24V active Ground inactive Enabling this function alerts the TCM that PTO operation has been requested by the operator When the input function is enabled the TCM disrupts the modu lat...

Страница 182: ...grounds 11 Range indicator 1132222 Output 500 mA ALL 13 Gearbox ground for neutral not engaged This output function is activated by the TCM when the specified gear or gears is being commanded by the...

Страница 183: ...7972 Output 5 A 75000 F76 Upstream of battery main switch 11 Reserved 12 Reserved The FMS CAN line is enabled with OPT 14569 For further information please see Chapter 5 3 Page 29 e Optional connector...

Страница 184: ...N systems are operational Ground OFF at least one system is not operational 5 Reserved 6 Reserved 1 During the K15 OFF phase the input will not be activated to avoid an increase in the sleep current 2...

Страница 185: ...able signals 2 Ground active low side switch 3 External stop brake request EN1501 0994 Input 10 mA 1 EM X3 20 Only supported with 6821 Std EN 1501 3 Input to activate the Stopping brake V 6 km h Groun...

Страница 186: ...ON at least one PTO engaged 16 Bodybuilder fluid level 5981 Input 0 500 Ohm 1 EM X4 14 Analogue input for IC display of Bodybuilder fluid level 6 n d with CANopen enabled 0x6167 17 Bodybuilder pressu...

Страница 187: ...on ABS vehicles On vehicles with EBS brake system the Bodybuilder automatically deactivates the stop brake request when K15 is switched off 4 An input on the waste compactor footboard occupied footboa...

Страница 188: ...put 0 5 A EM X4 28 LSO Low Side Output activated in the case of CO initiated typically 3 seconds after K15 ON For adjustment contact IVECO Technical Service Open circuit CANopen not operational 0 V CA...

Страница 189: ...19 A Truck B Tractor a Connectors ST52 and ST64 3 pin black A B 190416 Figure 20 A 98435344 Existing part on vehicle male B 98435331 Counterpart to be coupled female Table 5 11 Basic functions of conn...

Страница 190: ...0 10 Connection with 15 pin Trailer socket Pin 10 For general use by Bodybuilder allows the use of 3 terminals of the 15 pole connector for the trailer f Optional connector 72072D 7 pin black A B 1904...

Страница 191: ...onnect to ground to read the PTO1 feedback 2 PTO1 activation via electromagnetic valve 9131 Output 1 5 A EM X1 01 OFF 0V valve not activated ON 24V valve activated 3 PTO1 pressure switch 0391 Input 10...

Страница 192: ...es Smart EGR Vehicles equipped with such an option reduce fuel consumption also by Regenerative braking recharging batteries using vehicle kinetic energy charging voltage may reach 31V Passive boost s...

Страница 193: ...ion The BodyBuilder is to prevent battery disconnection while the engine is running In particular disconnecting a discharged battery while the alternator is generating charging current with other load...

Страница 194: ...ontains the message FMS Standard Interface and identifies the version that is supported This message is not present if you have installed an interface that does not support this standard The telematic...

Страница 195: ...trument panel 3 Tail lift indication on instrument panel 0259 Input IC X xx If pin 6 NOT Ground AND pin 5 NOT Ubat then Ground indication on the instrument panel of tail lift activated Open circuit no...

Страница 196: ...for preventing tail lift start up engaged 25571 Contactor for VEHH tail lift control 25576 Contactor for tail lift warning light 25775 Contactor and fuse holders module 6 50005 Switch with built in w...

Страница 197: ...actor for preventing tail lift start up engaged 25571 Contactor for VEHH tail lift control 25576 Contactor for tail lift warning light 25775 Contactor and fuse holders module 6 50005 Switch with built...

Страница 198: ...s IVECO s written authorisation is necessary Lack of observance of above described prescriptions involves guarantee lapse Disconnecting electronic control units Follow the instructions below carefully...

Страница 199: ...regulations may cause significant damage e g short circuits with the possibility of fire and destruction of the vehicle and authorises IVECO to annul the warranty Before removing any electrical electr...

Страница 200: ...erence metal plane namely adherent to the chassis cab structure in order to minimise parasitic capacities space the path of the cable bundle added to the existing one as much as possible The added sys...

Страница 201: ...connec tion is incorrect 2 Correct cable fastening to the ground point using A screw B cable terminal C washer D nut 3 Cable connected to ground M3 M5 M7 M1 M4 T1 T2 M2 M6 176018 Figure 27 M1 Battery...

Страница 202: ...point connected to the negative terminal of the battery the analogue grounds sensors while not being connected to the system ground negative terminal of the battery are to have good conductivity Cons...

Страница 203: ...sitive spikes bursts of 200 V operate correctly during the phase when voltage drops to 8 V for 40 ms and to 0 V for 2 ms resist the load dump phenomena up to 58 V The maximum radiated emission levels...

Страница 204: ...e safety of the vehicle and or the driver 2 The system already provided on the vehicle must be used to power the transmitters and they must be connected to terminal K30 of the connector ST40 and K15 w...

Страница 205: ...ctor N C SO 239 transreceiver side 10 Test executed sticker 11 The 100 pF condenser must be soldered on the lower pin and crimped to the ground braid 12 The lower pin must be soldered to the core cond...

Страница 206: ...ter away from other devices The ROS value Stationary Wave Ratio must be as close as possible to the unit the recommended value is 1 5 while the maximum acceptable value must never be greater than 2 Th...

Страница 207: ...additional batteries of suitable capacity must be adopted The insertion of additional batteries in the vehicle circuit should include an adequate recharge system using an alternator with more power o...

Страница 208: ...lines downstream of all batteries are to be adequately protected under any fault condi tion Failure to ensure adequate protection may pose a fire hazard and a danger to persons Additional alternators...

Страница 209: ...rallel it is neces sary to share the operation with IVECO Additional electrical units Particular attention must be paid when installing cooling units that use a second alternator mounted on the engine...

Страница 210: ...ote Parallel connection is permitted with the output of the switch provided that the current draw does not exceed 150A suitable fuses are used and the necessary precautions are taken If other draws ar...

Страница 211: ...5 Ed Base 03 2019 248433 Figure 35 1 PDU Control unit 2 Positive cable from the battery cutoff switch to the PDU control unit 70 mm 3 Cable from the PDU to the starter motor 70 mm 4 Cable from the PDU...

Страница 212: ...Maxifuse 150A 3 Power supply for Bodybuilders Current cut off for currents exceeding 150 A Currents exceeding 250 A are not permitted Electric currents exceeding 150 A are permitted with a 150 A fuse...

Страница 213: ...er The electrical system of the vehicle is prepared for the power supply of 12V devices Connection with a voltage reducer from 24V to 12V is possible in the cab Do not power the unit directly by takin...

Страница 214: ...infiltrat ing Establish suitable distance between electrical wiring harnesses and other components as follows 10 mm from static components 50 mm from moving components minimum distance 20 mm 150 mm f...

Страница 215: ...vehicle In the event that a component has to be installed just next to the route of a cable belonging to the original system make sure that its remains integral and avoid any cuts Any damage caused b...

Страница 216: ...low side switch 6 EN1501 Brake diagnostics warning light 6989 1 A EM X4 03 Output EN1501 Reverse protections brake active 0 V not engaged 24V engaged after K15 active for 2 sec w o brake activated 7...

Страница 217: ...iler right side marker lights side lights 3330 6 A FCM A28 Beyond the value indicated the FCM control unit will disable the rel ative output 7 Trailer stop lights 1179 4 6 A FCM A13 The FCM control un...

Страница 218: ...ontact 6 CAN H line WS Bi EBS X3 2 Connected to EBS control unit 7 CAN L line GN Ve EBS X3 4 Connected to EBS control unit e Side marker light installation Side Marker Lamps EC regulations require tha...

Страница 219: ...6 A FCM A28 Common with 15 pin Trailer socket Pin 6 2 Ground 0000 5 A Wiring 3 Sidelights 3330 6 A FCM A28 Common with 15 pin Trailer socket Pin 6 4 Ground 0000 5 A Wiring Table 5 26 Basic functions...

Страница 220: ...n Current Contactor ST48 13 ST14A 21 10 A 75000 F52 K30 24 V After TGC Main Current Contactor 72072C 1 10 A 75000 F53 Battery 24 V After TGC Main Current Contactor ST48 4 15 A 75000 F54 K30 24 V for E...

Страница 221: ...tection of obstacles on the road for the activation of a gradual alarm which notifies the driver then activates a partial brak ing and then requests complete braking Since the device carries out proce...

Страница 222: ...or any of the relative fixing points of the radar and the bracket do not modify replace or tamper with the cover of the original radar fitted in the factory furthermore it is not permitted to paint t...

Страница 223: ...e Handbook for further details Each time the radar wiring is disconnected the wiring and radar connections must be protected to prevent the introduction of any dirt or water Before refitting the conne...

Страница 224: ...500 10 200 5 600 10 700 5 800 drive axle 3rd axle 11 500 12 000 6 500 6 700 800 500 10 200 500 10 200 5 800 10 700 6 000 drive axle 3rd axle 11 500 12 000 6 700 7 100 800 500 10 200 500 10 200 6 000 1...

Страница 225: ...Printed 692 68 697 5 Ed Base 03 2019 SECTION 6 ADBLUE AND SCRT SYSTEM...

Страница 226: ...Printed 692 68 697 5 Ed Base 03 2019...

Страница 227: ...d 692 68 697 5 Ed Base 03 2019 Contents 6 1 GENERAL INFORMATION 5 6 2 THE NITROGEN OXIDE CATALYTIC REDUCTION PRINCIPLE 5 6 3 INSTRUCTIONS 6 AdBlue tank 6 6 4 MOVING ADBLUE SYSTEM COMPONENTS 6 Moving t...

Страница 228: ...4 NEW STRALIS MY2016 GUIDELINES FOR BODYBUILDERS ADBLUE AND SCRT SYSTEM Printed 692 68 697 5 Ed Base 03 2019...

Страница 229: ...t pipe The mixture of exhaust gas and additive is then fed to the catalytic converter and chemically transforms NOx into nitrogen and water harmless to the environment In order to comply with Euro VI...

Страница 230: ...anual switch or the ADR switch the AdBlue pipes must always be emptied to prevent any crystallization or damage from freezing AdBlue tank 50 60 80 and 145 litres tanks are available depending on the r...

Страница 231: ...o DM D AdBlue delivery union E Electrical connector All modifications must be studied and authorised by IVECO Moving the tank vertically The AdBlue tank can be moved provided that the new height of th...

Страница 232: ...eference distance of the DM for example S 10 mm Note After moving the AdBlue tank contact the IVECO Service Network for the software upgrade connected to the management of the relative system Moving t...

Страница 233: ...e material to be used for insulation The essential features of this are stability at temperature 550 C heat conductivity at 500 C 0 125 W mK Interventions on the wiring and AdBlue and water pipes a Wi...

Страница 234: ...e that the fittings indicated in Figure 6 are available mark the delivery and return pipes before separating them to ensure there is no confusion during subsequent reassembly cut the pipes with the ap...

Страница 235: ...Printed 692 68 697 5 Ed Base 03 2019 APPENDIX A STRALIS NP CURSOR CNG LNG...

Страница 236: ...Printed 692 68 697 5 Ed Base 03 2019...

Страница 237: ...Cylinders Tanks 6 b Ventilation valve 7 c Disconnection valve 7 d Safety solenoid valve CNG 8 A 4 REQUIREMENTS 8 General instructions 8 Indications for parts 9 A 5 EMPTYING THE CNG SYSTEM 12 a Partia...

Страница 238: ...4 NEW STRALIS MY2016 GUIDELINES FOR BODYBUILDERS STRALIS NP CURSOR CNG LNG Printed 692 68 697 5 Ed Base 03 2019...

Страница 239: ...creased level of technical complexity must therefore be taken into consideration when studying the conversion to be made to the vehicle and when implementing the relevant changes Note Interventions on...

Страница 240: ...160 LNG 1 cross section 26 250 90 1 cross section 24 400 140 1 cross section 26 410 145 1 cross section 26 only C8 NP 510 185 1 cross section 26 540 195 Behind cab AD cab only CNG 3 x 80 240 36 3 x 1...

Страница 241: ...Downstream of the CNG cylinder packs or LNG tanks there is a manual cock for maintenance operations if partial or full empty ing of the high pressure system section is required c Disconnection valve U...

Страница 242: ...ening the wheelbase length from a type approved length to a type approved length authorisation from IVECO is not necessary if the gas system remains unchanged in terms of layout and position on the ch...

Страница 243: ...NG tank is designed to ensure pressure is kept below the pressure set for the primary safety valve for at least 5 days with a full tank at standard operating pressure approx 9 bar the vehicle stationa...

Страница 244: ...h ex ceeds 40 C maximum permitted temperature 60 C b Engine control unit protection 253822 Figure 3 A HI ROAD Cab B HI STREET Cab 1 ECU 1 2 ECU 2 The engine control units are located in the suspension...

Страница 245: ...around the vertical breather pipe indicated by the arrow on the rear wall of the cab connected to the primary safety valve 253823 Figure 4 around the tank head cover plate 1 to allow actuation of the...

Страница 246: ...ithout having received explicit authorisa tion and approval from IVECO It is strictly prohibited to modify the diameter of the gas pipes A 5 EMPTYING THE CNG SYSTEM Note Contact the IVECO Service Netw...

Страница 247: ...alve 4 Figure 6 Leave one end of the rubber hose at least 5 m from the cylinders and from any possible sources of flame position the other end close to the ventilation valve Cut off power supply by tu...

Страница 248: ...re performing this operation Perform the partial emptying operations described in the previous paragraph Close the ventilation valve 4 Figure 6 Check that all the cocks of the solenoid valves 3 Figure...

Страница 249: ...e coil shaft with the corresponding O Ring 143851 Figure 10 Remove the piston 3 with the shutter 4 and the spring 2 from the coil shaft 1 Screw the empty coil shaft back in with its O Ring and tighten...

Страница 250: ...Bodybuilder connectors are the same as those described in Section 5 Chapter 5 2 Page 9 for vehicles with diesel engines A 7 POWER TAKE OFF The PTO described below are the same as those used on vehicl...

Страница 251: ...is able to provide without being supercharged This ensures that the engine is able to react rapidly to the need for changes in torque 142794 Figure 11 Therefore three operating areas with PTO are def...

Страница 252: ...e engine operates in PTO Mode 1 2 or 3 without a set speed other than the engine idling speed of between 780 and 850 rpm An engine speed limit can be applied but not less than 2000 rpm The vehicle can...

Страница 253: ...ower take off from the rear part of the engine opt 5367 A PTO with a flange connection is only available for truck vehicles It can be only be installed on the production line as first equip ment c Cur...

Страница 254: ...Printed 692 68 697 5 Ed Base 03 2019...

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