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ILVFE-series

user manual

Chapter 4 - Troubleshooting ..............................................................................................63

Drive status .......................................................................................................................63

LED indications .................................................................................................................63

Faults ................................................................................................................................63

Manually clearing faults ....................................................................................................64

Automatically clearing faults ..............................................................................................64

Fault descriptions ..............................................................................................................65

Common symptoms and corrective action ........................................................................67

Appendix A – Supplemental drive information ................................................................70

Drive, fuse & circuit breaker ratings ..................................................................................70

Specifications....................................................................................................................71

Appendix B - Accessories and dimensions .....................................................................73

Product selection ..............................................................................................................73

Product dimensions ..........................................................................................................74

Appendix C - RS485 (Modbus) Protocol ...........................................................................76

Network wiring ..................................................................................................................76

Parameter configuration ....................................................................................................77

Supported Modbus function codes ....................................................................................77

Reading (03) and Writing (06) drive parameters ..............................................................78

Additional information .......................................................................................................79

Содержание ILVFE-1W0075

Страница 1: ......

Страница 2: ...2 ILVFE series user manual...

Страница 3: ...ke you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death...

Страница 4: ...eral grounding requirements 13 Fuses and circuit breakers 14 Power wiring 15 I O wiring recommendations 18 Start and speed reference control 25 Chapter 2 Start up 27 Preparing the drive start up 27 In...

Страница 5: ...and corrective action 67 Appendix A Supplemental drive information 70 Drive fuse circuit breaker ratings 70 Specifications 71 Appendix B Accessories and dimensions 73 Product selection 73 Product dim...

Страница 6: ...justable Frequency AC Drive devices In addition you must have an understanding of the parameter settings and functions Manual conventions In this manual we refer to the ILVFE Adjustable Frequency AC D...

Страница 7: ...r repairing this assembly Component damage may result if ESD control procedures are not followed ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in pr...

Страница 8: ...E 1W0075 A 72 x 185 5 x146 1 50 2 8 0 ILVFE 1W0150 B 100 x 174 x 146 5 2 20 3 11 ILVFE 1W0220 B 100 x 174 x 146 5 380 460V 3 Phase With filter 0 75 1 2 5 ILVFE 3W0075 A 72 x 185 5 x146 1 50 2 4 2 ILVF...

Страница 9: ...ust be read and understood before the actual installation begins ATTENTION The following information is merely a guide for proper installation Indulogix cannot assume responsibility for the compliance...

Страница 10: ...1 96 N m 14 17 lb in Protect the cooling fan by avoiding dust or metallic particles Do not expose to a corrosive atmosphere Protect from moisture and direct sunlight Minimum Mounting Clearances Table...

Страница 11: ...round shall be disconnected if the drive is installed on an ungrounded distribution system where the line to ground voltages on any phase could exceed 125 of the nominal line to line voltage To discon...

Страница 12: ...ranch circuit is required It should be mounted closest to the branch and sized to handle the total current of the branch circuit Table 1 C Input Power Conditions Input power condition Corrective actio...

Страница 13: ...nd rod or bus bar Grounding points must comply with national and local industrial safety regulations and or electrical codes Shield Termination SHLD Either of the safety ground terminals located on th...

Страница 14: ...should be periodically checked Fuses and circuit breakers The ILVFE drive does not provide branch short circuit protection This product should be installed with either input fuses or an input circuit...

Страница 15: ...eptable for drive installations For many installations unshielded cable is adequate provided it can be separated from sensitive circuits As an approximate guide allow a spacing of 0 3 meters 1 foot fo...

Страница 16: ...hs can be achieved by installing devices on the output of the drive Consult factory for recommendations Output disconnect The drive is intended to be commanded by control input signals that will start...

Страница 17: ...1 9 N m 14 17 lb in C 13 3 mm 2 6 AWG 3 3 mm 2 12 AWG 2 7 3 2 N m 24 28 lb in Maximum minimum sizes that the terminal block will accept these are not recommendations Motor start stop precautions ATTE...

Страница 18: ...AWG twisted pair 100 shield with drain 300V 60 C 140 F 0 8 mm 2 18 AWG 3 conductor shielded for remote pot only If the wires are short and contained within a cabinet which has no sensitive circuits th...

Страница 19: ...y isolated with digital inputs from analog I O 05 Digital input 1 Preset freq Program with t201 Digital In1 Sel t201 06 Digital input 2 Preset freq Program with t202 Digital In2 Sel t202 11 24V DC Dri...

Страница 20: ...erminals 01 and 11 Remove this jumper when using I O Terminal 01 as a stop or enable input 2 Two wire control shown For 3 wire control use a momentary input on I O Terminal 02 to command a start Use a...

Страница 21: ...or typically matched to the PTC Hot Resistance to I O Terminals 12 13 14 Wire R2 R3 Relay Output SRC to I O Terminals 5 11 t201 Digital In Sel 3 Aux fault t221 Relay Out Sel 10 above anlg V t222 Relay...

Страница 22: ...d run reverse inputs are closed at the same time an undetermined state could occur Internal supply SRC External supply SRC Each digital input draws 6mA 2 wire SNK control run FWD run REV Internal supp...

Страница 23: ...ILVFE series user manual 23...

Страница 24: ...Terminal 04 common together for all drives If they are to be tied into another common such as earth ground or separate apparatus ground only one point of the daisy chain of I O Terminal 04 should be...

Страница 25: ...ources The source is normally determined by P108 Speed Reference However when t201 or t202 Digital Inx Sel is set to option 2 4 5 or 6 and the digital input is active t201 or t202 will override the sp...

Страница 26: ...26 ILVFE series user manual The selection of Accel Decel rates can be made through digital inputs RS485 DSI communications and or parameters...

Страница 27: ...that the Sink SNK Source SRC Setup DIP Switch is set to match your control wiring scheme See Figure 1 5 in Chapter 1 of this manual Important The default control scheme is Source SRC The Stop termina...

Страница 28: ...es drive is running and commanded motor direction Flashing red Drive has been commanded to change direction Indicates actual motor direction while decelerating to zero Alphanumeric display Steady red...

Страница 29: ...shing digit Enter Advance one step in programming menu Save a change to a parameter value Speed potentiometer Used to control speed of drive Default is active Controlled by parameter P108 Speed Refere...

Страница 30: ...Down Arrow to scroll through the group menu d P t C and A Press Enter or Sel to enter a group The rightmost digit of the last viewed parameter in that group will flash Or Or 5 Press the Up Arrow or D...

Страница 31: ...med viewed edited using the integral keypad Refer to Appendix B for catalog To configure a drive to operate in a specific way drive parameters may have to be set Three types of parameters exist ENUM E...

Страница 32: ...l t202 Analog In 4 20mA Hi t214 Analog In 0 10V Lo t211 Relay Out Sel t221 Analog In 0 10V Hi t212 Relay Out Level t222 Communications Language C301 Comm Data Rate C302 Comm Node Addr C303 Comm Loss A...

Страница 33: ...quency command can come from a number of sources Refer to start and speed reference control in chapter 1 for details Values Default Read only Min Max 0 0 P105 Maximum freq Display 0 1 Hz d003 Output c...

Страница 34: ...in the order they occur d007 Fault 1 Code the most recent fault Repetitive faults will only be recorded once Refer to Chapter 4 for fault code descriptions Values Default Read only Min Max F2 F122 Dis...

Страница 35: ...r to the flowcharts in chapter 1 for details Values Default Read only Min Max 0 9 Display 1 d013 Contrl ln status Related Parameter s d002 P104 P105 Status of the control terminal block control inputs...

Страница 36: ...d only Min Max 0 9 Display 1 d015 Comm status Related Parameter s C302 C306 Values Default Read only Min Max 0 1 Display 1 d016 Control SW ver Main control board software version Values Default Read o...

Страница 37: ...Read only Min Max 0 FFFF Display 1 Hex d020 Analog in 0 10V Related Parameter s t211 t212 The present value of the voltage at I O Terminal 13 100 0 10 volts Values Default Read only Min Max 0 0 100 0...

Страница 38: ...Overload if the value of this parameter is exceeded by 150 for 60 seconds or 200 for 3 seconds Values Default Based on drive rating Min Max 0 0 Drive rated amps x 2 Display 0 1 Amps P104 Minimum freq...

Страница 39: ...l restart after a Stop command when Stop is removed and Start is held active 4 2 wire Hi speed Outputs are kept in a ready to run state The drive will respond to a Start command within 10 ms I O Termi...

Страница 40: ...lears active fault 1 Coast CF 1 Coast to Stop Stop command clears active fault 2 DC Brake CF 1 DC Injection Braking Stop Stop command clears active fault 3 DCBrkAuto CF 1 DC Injection Braking Stop wit...

Страница 41: ...riority Options 0 Drive Pot Default Internal frequency command from the potentiometer on the integral keypad 1 Internal Freq Internal frequency command from A409 Internal Freq 2 0 10V input External f...

Страница 42: ...function When Enabled the value held in the motor overload counter is saved at power down and restored at power up A change to this parameter setting resets the counter Options 0 Disabled Default 1 En...

Страница 43: ...t command will override this input 3 Aux fault When enabled an F2 Auxiliary Input fault will occur when the input is removed 4 Preset Freq default External frequency command as defined by A410 A413 Pr...

Страница 44: ...not changed 15 Anlg invert Inverts the scaling of the analog input levels set in t211 Anlg In 0 10V Lo and t212 Anlg In 0 10V Hi or t213 Anlg In4 20mA Lo and t214 Anlg In4 20mA Hi 16 27 Reserved t211...

Страница 45: ...g input level that corresponds to P104 minimum freq if a 4 20mA input is used by P108 Speed reference Analog inversion can be accomplished by setting this value larger than t214 Anlg in 0 10V Hi or by...

Страница 46: ...eeds the current Amps value set in t222 Relay out level Important Value for t222 Relay out level must be entered in percent of drive rated output current 8 Above DC Volt Drive exceeds the DC bus volta...

Страница 47: ...eries user manual 47 t222 Relay out level Related Parameter s t221 32 bit parameter t221 setting Min Max 6 0 400 Hz 7 0 180 8 0 815 Volts 10 0 100 11 0 1 Values Default 0 0 Min Max As above Display As...

Страница 48: ...e addr Related Parameter s d015 Sets the drive node address for the RS485 DSI port if using a network connection Important Power to drive must be cycled before any changes will affect drive operation...

Страница 49: ...ed before any changes will affect drive operation Options 0 RTU 8 N 1 Default 1 RTU 8 E 1 2 RTU 8 O 1 3 RTU 8 N 2 4 RTU 8 E 2 5 RTU 8 O 2 C307 Comm write mode Determines whether parameter changes made...

Страница 50: ...in chapter 1 for details Maximum Freq Accel Time Accel Rate Values Default 20 0 Secs Min Max 0 1 600 0 Secs Display 0 1 Secs A402 Decel time 2 Related Parameter s P110 When active sets the rate of de...

Страница 51: ...and deceleration time when a jog command is issued Values Default 10 0 Secs Min Max 0 1 600 0 Secs Display 0 1 Secs A409 Internal freq Related Parameter s P108 Provides the frequency command to the dr...

Страница 52: ...l Decel parameter used 2 0 0 A410 Preset freq 0 Accel time 1 Decel time 1 1 0 A411 Preset freq 1 Accel time 1 Decel time 1 0 1 A412 Preset freq 2 Accel time 2 Decel time 2 1 1 A413 Preset freq 3 Accel...

Страница 53: ...Related Parameter s P107 A418 Defines the maximum DC brake current in amps applied to the motor when P107 Stop Mode is set to either Ramp or DC Brake Values Default Drive rated amps x 0 05 Min Max 0 0...

Страница 54: ...ate RA resistor is used see selection Table B C the drive provides calculated resistor overload protection However the drive cannot protect against a brake IGBT failure Attention A risk of fire exists...

Страница 55: ...ay come from a digital command the keypad or a serial command All reverse inputs including two wire Run Reverse will be ignored with reverse disabled Options 0 Rev enabled Default 1 Rev disabled A435...

Страница 56: ...ess time hi Related Parameter s d010 P105 Scales the time value when the drive is running at P105 Maximum freq When set to a value other than zero d010 Process Display indicates the duration of the pr...

Страница 57: ...provides Class 10 motor overload protection Settings 0 2 select the derating factor for the l2t overload function Options 0 No derate Default 1 Min derate 2 Max derate A446 PWM frequency Sets the carr...

Страница 58: ...es to a value other then 0 2 Set A452 auto rstrt delay to a value other then 0 Clear an overvoltage undervoltage or heatsink ovrtmp fault without restarting the drive 1 Set A451 auto rstrt tries to a...

Страница 59: ...lts and redefines the Volts per Hz curve 1 1 Drive may add additional voltage unless option 5 is selected Options 1 30 0 VT Variable torque 2 30 0 VT 3 30 0 VT 4 30 0 VT 5 0 0 no IR Constant torque 6...

Страница 60: ...VAC A458 Program lock Protects parameters against change by unauthorized personel Options 0 Unlocked Default 1 Locked A459 Testpoint sel Used by Indulogix engineers only Values Default 400 Min Max 0...

Страница 61: ...nsation A436 Advanced Program 54 Contrl in status d013 Display 34 Control source d012 Display 34 Control SW ver d016 Display 35 Current limit A441 Advanced Program 55 DB duty cycle A428 Advanced Progr...

Страница 62: ...d010 Display 33 Process factor A440 Advanced Program 55 Process time hi A439 Advanced Program 55 Process time lo A435 Advanced Program 54 Program lock A458 Advanced Program 59 PWM frequency A446 Adva...

Страница 63: ...When this type of fault occurs and A451 Auto rstrt tries is set to a value greater than 0 a user configurable timer A452 Auto rstrt delay begins When the timer reaches zero the drive attempts to autom...

Страница 64: ...ng faults Clear a type 1 fault and restart the drive Step Action 1 Set A451 Auto rstrt tries to a value other than 0 2 Set A452 Auto rstrt delay to a value other than 0 Clear an overvoltage undervolta...

Страница 65: ...Accel time x or reduce load so drive output current does not exceed the current set by parameter A441 Current limit F7 Motor overload Internal electronic overload trip 1 An excessive motor load exists...

Страница 66: ...ive parameters as needed F63 SW overcurrent Programmed A448 SW current trip has been exceeded Check load requirements and A448 SW current trip setting F64 Drive overload Drive rating of 150 for 1 minu...

Страница 67: ...our configuration Verify that A434 Reverse disable is not prohibiting movement Improper boost setting at initial start up None Set A453 Boost Select to option 2 35 0 VT Drive is faulted Flashing red s...

Страница 68: ...rrect sink source DIP switch setting None Set switch to match wiring scheme Drive does not respond to changes in speed command Cause s Indication Corrective action No value is coming from the source o...

Страница 69: ...programming Motor operation is unstable Cause s Indication Corrective action Motor data was incorrectly entered None Correctly enter motor nameplate data into P101 P102 and P103 Enable A436 Compensat...

Страница 70: ...4V ON 4 20mA analog 250 input impedance 0 10 VDC analog 100k input impedance External pot 1 10 k 2W minimum Control output Programmable output form C relay Resistive rating 3 0A at 30V DC 125V AC and...

Страница 71: ...Analog input Within 0 05 of set output frequency Within 0 5 of maximum output frequency Speed regulation Open loop with slip compensation 2 of base speed across a 40 1 speed range Stop modes Multiple...

Страница 72: ...LVFE estimated Watts loss rated load speed PWM Voltage kW HP Watts loss 200 240V 1 Phase 0 75 1 0 1 50 2 0 2 20 3 0 43 82 109 380 460V 3 Phase 0 75 1 0 1 50 2 0 2 20 3 0 3 70 5 0 5 50 7 5 7 50 10 11 0...

Страница 73: ...3W0150 A 72 x 185 5 x146 2 20 3 6 0 ILVFE 3W0220 B 100 x 174 x 146 5 3 70 5 8 7 ILVFE 3W0370 B 100 x 174 x 146 5 5 50 7 5 13 0 ILVFE 3W0550 C 130 x 258 x 189 8 7 50 10 18 0 ILVFE 3W0750 C 130 x 258 x...

Страница 74: ...74 ILVFE series user manual Product dimensions Frame A Frame B Frame C...

Страница 75: ...ILVFE series user manual 75 Recommended external brake resistor circuitry External display optional...

Страница 76: ...are shown for illustration purposes only Refer to the master controller s user manual for network terminations Note that there is no standard for the and wires and consequently Modbus device manufact...

Страница 77: ...on Selects the drive s response to communication problems C305 Comm loss time Sets the time that the drive will remain in communication loss before the drive implements C305 Comm loss action C306 Comm...

Страница 78: ...0 Accel rate 2 enable 11 Hold Accel rate select 10 11 00 No command 01 Decel rate 1 enable 10 Decel rate 2 enable 11 Hold Decel rate select 12 13 14 000 No command 001 Freq Source P108 Speed reference...

Страница 79: ...ILVFE series user manual 79 Additional information More info can be found on our website www indulogix com...

Страница 80: ...80 ILVFE series user manual...

Страница 81: ......

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