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10-3
dummyhead
dummyhead
CYLINDER HEAD/VALVES
SERVICE INFORMATION
GENERAL
• This section covers service of the cylinder head, valves, camshaft and rocker arm.
• The rocker arm services can be done with the engine installed in the frame. The cylinder head, valves and camshaft service
requires engine removal.
• When disassembling, mark and store the disassembled parts to ensure that they are reinstalled in their original locations.
• Clean all disassembled parts with cleaning solvent and dry them by blowing them off with compressed air before inspection.
• Camshaft lubricating oil is fed through oil passages in the cylinder head. Clean the oil passages before assembling cylinder
head.
• Be careful not to damage the mating surfaces when removing the cylinder head cover and cylinder head.
SPECIFICATIONS
Unit: mm (in)
TORQUE VALUES
ITEM
STANDARD
SERVICE LIMIT
Cylinder compression at 470 min
-1
(rpm)
1,775 kPa (18.1 kgf/cm
2
, 257 psi)
–
Valve clearance
IN
0.17 ± 0.02 (0.007 ± 0.001)
–
EX
0.28 ± 0.02 (0.011 ± 0.001)
–
Rocker arm,
rocker arm
shaft
Rocker arm I.D.
20.012 – 20.030 (0.7879 – 0.7886)
20.041 (0.7890)
Rocker arm shaft O.D.
19.972 – 19.993 (0.7863 – 0.7871)
19.961 (0.7859)
Rocker arm-to-shaft clearance
0.019 – 0.058 (0.0007 – 0.0023)
0.08 (0.003)
Cam chain tensioner wedge B length
–
6.0 (0.24)
Camshaft
Cam lobe height
IN
34.7897 – 35.0297 (1.36967 – 1.37912)
34.7697
(1.36888)
EX
34.9227 – 35.1627 (1.37491 – 1.38436)
34.9027
(1.37412)
Runout
–
0.04 (0.002)
Camshaft journal O.D.
41.935 – 41.950 (1.6510 – 1.6516)
41.927 (1.6507)
Valve, valve
guide
Valve stem O.D.
IN
4.975 – 4.990 (0.1959 – 0.1965)
4.965 (0.1955)
EX
4.965 – 4.980 (0.1955 – 0.1961)
4.955 (0.1951)
Valve guide I.D.
IN/EX
5.000 – 5.012 (0.1969 – 0.1973)
5.04 (0.198)
Stem-to-guide
clearance
IN
0.010 – 0.037 (0.0004 – 0.0015)
0.075 (0.0030)
EX
0.020 – 0.047 (0.0008 – 0.0019)
0.085 (0.0033)
Valve guide
projection above
cylinder head
IN
17.7 – 18.0 (0.70 – 0.71)
–
EX
19.6 – 19.9 (0.77 – 0.78)
–
Valve seat width
IN
0.90 – 1.10 (0.035 – 0.043)
1.5 (0.06)
EX
1.30 – 1.50 (0.051 – 0.059)
1.9 (0.07)
Valve spring free length
49.07 (1.932)
48.1 (1.89)
Cylinder head warpage
–
0.10 (0.004)
Cylinder head camshaft journal I.D.
41.995 – 42.019 (1.6533 – 1.6543)
42.027 (1.6546)
Cylinder head-to-camshaft clearance
0.045 – 0.084 (0.0018 – 0.0033)
0.10 (0.004)
ITEM
Q'TY
THREAD
TORQUE
REMARKS
DIA. (mm)
N·m (kgf·m, lbf·ft)
Cylinder head cover socket bolt
3
6
10 (1.0, 7)
Breather plate mounting bolt
8
6
12 (1.2, 9)
Apply locking agent to the threads.
Coating width; 6.5 ± 1.0 mm (0.26 ±
0.04 in) except 2.0 ± 1.0 mm (0.08 ±
0.04 in) from tip
Rocker arm shaft bolt
3
8
29 (3.0, 21)
Apply engine oil to the threads and
seating surface.
Camshaft maintenance cap
1
36
4.0 (0.4, 3.0)
Cam chain tensioner bolt
2
6
12 (1.2, 9)
Cam sprocket bolt
1
10
56 (5.7, 41)
Apply engine oil to the threads and
seating surface.
Water hose band screw
6
–
–
See page 10-16
Insulator band screw
1
5
–
See page 10-25
Cylinder head special bolt
6
9
44 (4.5, 32)
Apply molybdenum oil solution to the
threads and seating surface.
Содержание NC700 2012
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