GREAT PLANES Ultra-Sport 1000 Скачать руководство пользователя страница 49

COVERING

NOTE: Top Flite Super MonoKote was used to

cover and trim the prototype models of the Ultra-
Sport 1000, and that is the recommended covering
for this model.

Because it is assumed that you have had

some previous model building experience, we won't
go into detail in regard to the covering procedure.
Follow the instructions included with your
covering material.

NOTE: When covering the fin and stab, begin by
applying 1/2" wide strips of covering in the corners
between the fin and the fairing block, between the stab

and the fairing block, and (on the bottom of the stab)
between the stab and the fuse sides Next cover the
fairing blocks with pre-cut pieces of covering Finally,
cover the stab and fin with pre-cut pieces that have a
straight edge to overlap (1/8"+ overlap) the strips you
p r e v i o u s l y applied DO NOT, under any
circumstances, attempt to cut the covering
material after it has been applied to the fin and
stab, except around the leading and trailing edges
and the tip.
 Modelers who do this often cut through
the covering and part-way into the balsa stab This
can weaken the stab to the point where it may fail in

flight'

Recommended Covering Sequence:

1. Strips as described in above note

2. Rudder left side
3. Rudder right side
4. Bottom of elevators
5. Top of elevators
6. Stab bottom
7. Stab top
8. Fuse bottom
9. Wing fillets*

10. Fuse sides
11. Fuse top
12. Fin left side
13. Fin right side
14. Ends of ailerons
15. Bottom of ailerons

16. Top of ailerons
17. Aileron openings in wing
18. Wing fairings (on bottom of wing)
19. Bottom of left wing panel

20. Bottom of right wing panel
21. Top of left wing panel (overlap covering 1/4" at

wing LE)

22. Top of right wing panel (overlap covering 1/2"

at the center and 1/4" at the LE)

*When covering concave surfaces, such as the wing
fillets, use a Top Flite "Trim Seal Iron" with the

rounded tip, and follow the iron with a damp cloth,
pressing the covering down.

GLUE THE HINGES

1 Lay the rudder, elevators and ailerons on the plans

and mark on the leading edge of each part the
locations of the hinges (and tailgear if you have built a
taildragger) Now use a sharp X-acto knife to cut slits
in the covering at the hinge locations Trial fit the
hinges to make sure you have "found" the slots which

you previously cut.

2. If you have built a taildragger, glue the tailgear
bearing into the slot in the aft end of the fuse, using
the following procedure Using a toothpick, apply a
small amount of Vaseline where the tailgear wire
enters the nylon bearing (to prevent glue from getting
inside and locking it up) When gluing in the nylon
tailgear bearing, do not just smear glue on the nylon
and push it into the slot as most of the glue will be
wiped off as it is being pushed in You must also work
some glue into the slot A good way of doing this is to
scoop up some epoxy with a plastic soda straw, then
pinch the end of the straw, insert it into the slot, and
squeeze the straw to force glue into the slot Apply
epoxy to the nylon, then insert it into the slot We
recommend 30 minute epoxy for this process After
pushing in the nylon bearing, wipe away all excess

glue with a tissue dampened with rubbing alcohol.

3. If you are using the type of laminated hinges that
are installed with thin CA glue merely assemble the
ailerons to the wing and the elevators to the stab with
dry hinges, check alignment, and then apply several
drops of thin CA to both sides of each hinge You
should keep a tissue handy while doing this, to soak
up any excess CA in the event that you notice it
starting to run down the hinge line

4. If you have built a taildragger, the procedure for

hinging the rudder is slightly different Using coarse
sandpaper, roughen the part of the tailgear wire that

will be glued into the rudder, then clean off the sanded

portion of the wire with alcohol or a degreasing
solvent Put epoxy into the tailgear hole in the rudder,
push the rudder and hinges into place and wipe off all

excess epoxy Check the vertical positioning of the

rudder, and glue the hinges securely in place with thin

CA.

INSTALL PILOT

1 Assemble your pilot figure and trial fit it into the

cockpit area with the canopy in place If you are using
the recommended Williams Bros 1/4-scale pilot, you'll
probably have to cut it down to fit If you cut it down,
you should cut a new pilot base from scrap 1/8" ply,
and glue it securely inside the pilot figure in
preparation for the next step

49

Содержание Ultra-Sport 1000

Страница 1: ...al assembly or material used for final assembly no liability shall be assumed nor accepted for any damage resulting from the use by the user of the final user assembled product By the act of using the...

Страница 2: ...all Servos Guide Tubes 32 Mount the Wing to the Fuse 33 Fit Fuel Tank Fuelproofing 35 Install Chin Block 35 Assemble Belly Fairing 37 Install Turtle Deck 38 Assemble Nose Section 40 FINAL ASSEMBLY 42...

Страница 3: ...table ultra smooth flying airplane that does what you want it to no more and no less Now in its largest size the Ultra Sport 1000 is better than ever The Ultra Sport 1000 is easy to build totally pred...

Страница 4: ...to check the nylon clevises and horns often and replace if they show signs of wear 6 You must fly the model only with the competent help of a highly experienced R C pilot if you are not already an ex...

Страница 5: ...The Ultra Sport 1000 may be built with a taildragger or tricycle landing gear configuration and a retractable main gear may be installed if you want to really clean up this airplane for ultra smooth...

Страница 6: ...let CA Adhesive 2 5 oz 30 Minute Bullet Epoxy Hand or Electric Drill Drill Bits 1 16 5 64 3 32 7 64 1 8 9 64 5 32 3 16 Long 13 64 1 4 and 5 16 Hobby Saw X acto Razor Saw X acto Knife 11 Blades Pliers...

Страница 7: ...7 DIE PATTERNS Use This Drawing To Identify Die Cut Parts...

Страница 8: ...to fit between the rudder framework and glue them in place NOTE It is not necessary to get these braces in the exact position shown on the plan D 4 Examine the rudder framework and add thick CA glue...

Страница 9: ...embly together D 4 From the remaining 1 4 x 1 balsa stock cut a gusset to fit in the lower front corner of the fin Glue in place IMPORTANT NOTE It is essential to get a very good glue bond between the...

Страница 10: ...y sleeve around the wire Then groove the rudder leading edge to accept the tailgear wire and the nylon tailgear bearing PARTS NEEDED TO BUILD THE ELEVATORS AND STABILIZER D 1 US10S14 3 8 x 2 3 4 x 5 B...

Страница 11: ...f the spar should line up with the lines on the plan If not sand the edges of the balsa stab center until these parts line up correctly Securely glue the stab center to the stab TE and glue the spar t...

Страница 12: ...Jig D 2 US10W15 5 16 Dia x 6 Birch Wing Dowel D 2 US10W22 Die cut 1 8 Balsa Rib 1 etc D 2 US10W27 Die cut 3 32 Balsa Ribs 4 6 13 D 2 US10W23 Die cut3 32 Balsa Ribs 3 5 D 2 US10W24 Die cut 3 32 Balsa R...

Страница 13: ...aildragger D 1 Identify the die cut 1 8 ply landing gear doublers for fixed trike gear using the following sketch D 2 The doubler for rib W 2 has a notch cut out for the landing gear block The doubler...

Страница 14: ...e 3 32 x 3 x 39 1 8 balsa sheets as shown here making four sets NOTE The two smaller front sheets will be cut on a diagonal in the next step providing you with the front pieces you will need to comple...

Страница 15: ...if any towards tip W 3 LG slots down LG doubler towards tip W 4 LG slots down LG doubler towards root W 5 Oval shaped aileron servo wire hole up W 6 Aileron servo rail slots down W 7 Aileron servo ra...

Страница 16: ...D D 11 Lightly sand the tops of the ribs to blend with the notched trailing edge then glue one of the 3 32 x 2 x 39 3 8 balsa trailing edge sheets in place NOTE The edge of the TE sheet may not be ex...

Страница 17: ...illing straight down through the middle of the 1 1 2 block D D 22 Trial fit the 3 16 diameter main landing gear wire into the landing gear block at this time Cut or file the groove and hole in the lan...

Страница 18: ...exactly where the strut socket is and make reference marks on the spar and LE so that you can later cut into the leading edge sheeting in the right place to find it after the sheeting has been instal...

Страница 19: ...the servo for servo installation and access to the mounting screws D D 38 From the 3 32 x 3 8 x 36 balsa sticks cut and glue cap strips to ribs W 5 W 8 W 9 W 10 W 11 W 12andW 13 DO NOT install the bo...

Страница 20: ...Hold the control horn in place and mark the screw locations Drill 3 32 holes for the screws drilling straight down through the aileron not perpendicular to the top or bottom surfaces Harden the balsa...

Страница 21: ...urface and block up both wing tips 1 1 2 The blocks should be located at the W 13 ribs Sand the root end of the wing panels until they fit together properly at that angle D 2 With waxed paper or prote...

Страница 22: ...up and cut a 1 2 hole in the center of the top sheeting about 1 2 behind the spars for the servo wires to exit the wing This hole should include a section of W 1 so that it provides access from one w...

Страница 23: ...er leading edge Do not attempt to wrap the glass cloth around the trailing edge D 5 Working outdoors or in a very well ventilated area apply thin CA glue to the glass cloth Begin by running a bead of...

Страница 24: ...on landing gear straps NYLON36 and temporarily install them using 2 x 3 8 sheet metal screws D 1 Mark the location of the retract servo opening as follows With the wing right side up lay a straightedg...

Страница 25: ...t fuse side to the fuse side using thick CA epoxy or aliphatic resin glue Block sand the joint smooth on both sides D 4 Carefully position the die cut 3 16 balsa lower rear fuse side so the vertical f...

Страница 26: ...the fuse plan determine which firewall A B or C is right for your engine This will govern which firewall spacers you will use For instance if your engine is an OS 120 Surpass the B firewall applies an...

Страница 27: ...crew D 1 The 3 8 firewall F 1 supplied in the kit is the D 2 The firewall drawings on the plan show the correct positioning of various J Tec engine mounts From the appropriate drawing determine the lo...

Страница 28: ...ng the other edge of the stab base Now disassemble the parts D 4 Glue the die cut 1 8 ply F 6 into the slot in the stab base F 6 must be installed in the slot as far aft as it will go and it must be p...

Страница 29: ...nd hold it securely in place with pins tape or weights or you may spray it lightly with 3M 77 spray adhesive to hold it firmly but temporarily down on the plan Note that the front edge of the fuse top...

Страница 30: ...in between When satisfied with the fit set the assembly upside down on a flat surface and check to make sure the fuse sides are vertical perpendicular to the work surface Now securely glue this aft fu...

Страница 31: ...ll the tube along the bottom of the lightening holes in the formers and exiting through the bottom sheeting a couple inches in front of the tail wedge D 14 From the 1 8 x 3 x 30 balsa sheet cut and gl...

Страница 32: ...the locations shown on the plan Temporarily mount your servos to the rails and then glue the rails to the fuse side doublers Note that the surface of the rails is even with the edge of the lightening...

Страница 33: ...ar strut and file a notch in the strut at the setscrew location This will prevent the strut from slipping under high stress Leave the steering arm and pushrod in place D 12 With the engine resting on...

Страница 34: ...ou will get erroneous incidence readings If you are working on a flat surface that is not level you must set the wing incidence the same as your flat surface D 5 After making the necessary corrections...

Страница 35: ...the nose gear If you do it now it will be easier to feed the fuel lines through F 1 and to make sure there are no kinks in the lines however you ll have to work around them while completing the nose I...

Страница 36: ...here the front of F 1 intersects the chin block D 4 Fuelproof the portion of the chin block that will become the inside floor of the fuel tank compartment Note that we have also installed a dribble tu...

Страница 37: ...sing scrap 1 16 balsa or plywood as temporary spacers to separate these formers from the fuselage formers Sand the bottom edges of these formers to the angle of the wing surface Also sand them down un...

Страница 38: ...ightweight balsa filler and make nice fillets between the belly fairing sides and the bottom wing sheeting INSTALL TURTLE DECK PARTS NEEDED D 1 US10F27 1 8 Die cut Ply Formers F 3A F 4A and F 5A D 1 U...

Страница 39: ...k D 8 Wet the outside surface of the sheeting with a damp rag to permit easier bending Pull in the sheeting against the formers and stringers using approximately 10 long pieces of masking tape as show...

Страница 40: ...k D 1 Find the 1 4 x 5 16 x 11 balsa cockpit sides Cut off one end of each stick at an angle to fit the front edge of the backrest F 3A The cockpit sides are 5 16 tall and 1 4 wide D 2 Glue the cockpi...

Страница 41: ...ve a groove for the needle valve Cut and sand off the front of the top front block to mate with the spinner ring The top front block should overlap the spinner ring approximately the same amount as th...

Страница 42: ...nd 1 2 balsa triangle cut pieces to partially fill in the right side around the engine The right cowl side should be essentially the same as the left side with the exception of the engine cutout Also...

Страница 43: ...LETS OPTIONAL PARTS NEEDED D 1 US10F36 Die cut 1 32 ply Wing Fillet Bases Filler or scrap soft balsa see below NOTE The wing fillets are a nice addition to the US1000 They make it more pleasing to the...

Страница 44: ...in Fairings D 1 Using only one or two small drops of glue on each piece tack glue the following balsa parts together see sketch Method 2 Apply a good quality lightweight model filler light spackle sha...

Страница 45: ...UNT STABILIZER AND FIN PARTS NEEDED D 1 US1 0F15 1 2 x3 4 x1 5 8 Balsa Stab Filler Block D 1 WSHR012 3 4 Flat Washer D 1 SCRW070 8x1 Sheet Metal Screw D 1 US10F07 1 2 x30 Hard Balsa Triangle Stock D 1...

Страница 46: ...les in the servo arms Remove the pushrods and make a Z bend in each rod at that point using a Z bend pliers or a standard pliers Cut off the excess pushrod wire D 4 Remove the servo wheel from the ser...

Страница 47: ...ll be much more responsive to elevator Too much elevator throw may result in unwanted stalls or even snap rolls Start with the throws listed above and experiment to find the best throws for your airpl...

Страница 48: ...for trimming the canopy NOTE The trim line on the canopy is approximate Your canopy trim will vary depending on how you sanded the fuselage It may be necessary to do some additional sanding of the fu...

Страница 49: ...X acto knife to cut slits in the covering at the hinge locations Trial fit the hinges to make sure you have found the slots which you previously cut 2 If you have built a taildragger glue the tailgea...

Страница 50: ...ay the wing in the saddle and push down gently The excess silicone sealer will squeeze out 4 Allow to dry without disturbing for at least 24 hours 5 Remove the tape then remove the wing from the saddl...

Страница 51: ...t you purchase one from your local hobby dealer or borrow one from another modeler With the wing mounted to the fuselage use the incidence meter to check the angle of your wing at the root and at the...

Страница 52: ...et into the running propeller Use a low throttle setting when starting the engine Make all engine adjustments from behind the rotating propeller The engine gets hot Do not touch it during or after ope...

Страница 53: ...ndled the way the guy who designed it thought it should If your model s wing has a degree more or less of incidence then the whole balance formula is incorrect for you But it s a good ballpark place t...

Страница 54: ...tic changes glance at the remainder of the chart and note the many combination of things we can do just with the ailerons Each change you make will affect all other variables Note that the Yaw test is...

Страница 55: ...ted D Plane goes out on both types of loops E Plane goes in on both types of loops A Wings are level throughout B Yaws to right in both inside and outside loops C Yaws to left in both inside and outsi...

Страница 56: ...al Communications Commission IMAA SAFETY GUIDELINES As of September 15 1989 Portions reprinted as follows For the purpose of the following IMAA Safety Guidelines the term Giant Scale refers to a radio...

Страница 57: ...57...

Страница 58: ...s front mounted engine and prop offer familiar sport model construction The speed you need to turn and burn The speed and maneuverability of ducted fan jets in an easy to fly affordable sport design...

Страница 59: ...2 View Drawing Use This For Planning Your Trim Scheme 59...

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