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Troubleshooting

Service Instructions 911-211 - 02.0 - 10/2016

162

2156

X-axis stepper motor overtemperature
• Stepper motor sluggish
• Stepper motor faulty
• Control defective

• Eliminate seizing
• Replace the stepper motor
• Replace the control

2201

Y-axis stepper motor referencing
timeout
• Faulty reference switch setting
• Faulty cable to the reference switch
• Reference switch defective

• Adjust reference switch
• Replace the cable
• Replace the reference switch

2202

Y-axis stepper motor current error
• Stepper motor blocked
• Encoder cable not connected or

defective

• Encoder defective

• Fix blockage
• Check/replace the encoder cable

• Replace the encoder

2252

Y-axis stepper motor excess current

• Replace the stepper motor
• Replace the control

2253

Y-axis stepper motor overvoltage
• Too high line voltage

• Check the line voltage

2255

Y-axis stepper motor overload
• Feed system not moving freely
• Obstacles to the feed motion

• Eliminate sluggishness
• Remove obstacles/adjust the motion

2256

Y-axis stepper motor overtemperature
• Feed system not moving freely
• Stepper motor faulty
• Control defective

• Eliminate seizing
• Replace the stepper motor
• Replace the control

2301

Stroke position stepper motor
referencing timeout
• Faulty reference switch setting
• Faulty cable to the reference switch
• Reference switch defective

• Adjust reference switch
• Replace the cable
• Replace the reference switch

2302

Stroke position stepper motor current
error
• Stepper motor blocked
• Encoder cable not connected or

defective

• Encoder defective

• Fix blockage
• Check/replace the encoder cable

• Replace the encoder

2352

Stroke position stepper motor excess
current

• Replace the stepper motor
• Replace the control

2353

Stroke position stepper motor
overvoltage
• Too high line voltage

• Check the line voltage

2355

Stroke position step motor overload
• Feed system not moving freely
• Obstacles to the feed motion

• Eliminate sluggishness
• Remove obstacles/adjust the motion

Error
code

Description

Troubleshooting

Содержание 911-211

Страница 1: ...Service Instructions 911 211...

Страница 2: ...er AG and protected by copyright Any reuse of these contents including extracts is prohibited without the prior written approval of D rkopp Adler AG Copyright D rkopp Adler AG 2016 IMPORTANT READ CARE...

Страница 3: ...onal 23 3 4 Flats on shafts 23 3 5 Aligning the machine head 24 3 6 Locking the machine in place 28 3 7 Putting the machine into position 29 4 Machine head 30 4 1 Positioning the arm shaft crank 30 4...

Страница 4: ...Checking the machine zero point 83 5 2 Changing the drives 84 5 2 1 Changing the sewing motor 84 5 2 2 Changing the X drive 86 5 2 3 Changing the Y drive 87 5 3 Checking the play between toothed rack...

Страница 5: ...Cleaning the machine 147 8 1 2 Cleaning the motor fan mesh 148 8 2 Lubricating 149 8 2 1 Lubricating the machine head 150 8 2 2 Lubricating the hook 151 8 3 Servicing the pneumatic system 152 8 3 1 Se...

Страница 6: ...Table of Contents 5 Service Instructions 911 211 02 0 10 2016...

Страница 7: ...structions intended These instructions are intended for Specialists This group has the appropriate technical training for performing maintenance or repairing malfunctions With regard to minimum qualif...

Страница 8: ...y control panel Important Special attention must be paid to this point when performing a step Information Additional information e g on alternative operating options Order Specifies the work to be per...

Страница 9: ...dards and regulations D rkopp Adler cannot be held liable for any damage resulting from Breakage and damage during transport Failure to observe these instructions Improper use Unauthorized modificatio...

Страница 10: ...About these instructions 9 Service Instructions 911 211 02 0 10 2016...

Страница 11: ...rts could impair safety and damage the machine Only use original parts from the manufacturer Transport Use a lifting carriage or forklift to transport the machine Raise the ma chine max 20 mm and secu...

Страница 12: ...ed in warnings Warnings in the text are distinguished by color bars The color scheme is based on the severity of the danger Signal words indicate the severity of the danger Signal words Signal words a...

Страница 13: ...n fatal injury if ignored This is what a warning looks like for a hazard that could result in moderate or minor injury if the warning is ignored Puncture Crushing Environmental damage Symbol Type of d...

Страница 14: ...nvi ronmental damage if ignored This is what a warning looks like for a hazard that could result in property damage if ignored CAUTION Type and source of danger Consequences of non compliance Measures...

Страница 15: ...cess cabling neatly in proper cable snakes 2 Bind together the cable loops with cable ties Tie loops wherever possible to fixed parts Important The cables must be secured firmly 3 Cut off any overlapp...

Страница 16: ...icular time 3 3 1 Access to the underside of the machine Cover To access the components on the underside of the machine swivel up the machine head Fig 1 Access to the underside of the machine Swivelin...

Страница 17: ...3 Swivel down the machine head 4 Latch the locking lever 1 under the tabletop 3 3 2 Removing and assembling the motor cover Fig 2 Removing and assembling the motor cover Removing the motor cover To r...

Страница 18: ...oosen screws 2 and countersunk screw 3 3 Remove the arm cover 4 Placing the arm cover To place the arm cover 1 Place the arm cover 4 2 Tighten the countersunk screw 3 3 Tighten the screws 2 4 Press do...

Страница 19: ...placing the head cover Fig 4 Removing and placing the head cover Removing the head cover To remove the head cover 1 Loosen the screws 1 2 Remove the head cover 2 Placing the head cover To place the he...

Страница 20: ...cing the rear cover Fig 5 Removing and placing the rear cover Removing the rear cover To remove the rear cover 1 Loosen all 3 screws 1 2 Take off the rear cover 2 by moving it back Placing the rear co...

Страница 21: ...Removing and placing the toothed belt cover Removing the toothed belt cover To remove the toothed belt cover 1 Loosen all 4 screws 1 2 Remove toothed belt cover 2 Placing the toothed belt cover To pl...

Страница 22: ...n flap Opening the bobbin flap To open the bobbin flap 1 Switch on the machine and reference it 2 Remove the sewing material holder 3 Press the Threading mode button The bobbin flap 1 pivots to the si...

Страница 23: ...e Fig 8 Removing and placing the sliding plate Removing the sliding plate To remove the sliding plate 1 Reach through the hole 2 from below and lift the sliding plate 1 2 Remove the sliding plate 1 Pl...

Страница 24: ...the burner cover 1 Loosen both screws 2 2 Remove the burner cover 1 Placing the burner cover To place the burner cover 1 Place the burner cover 2 2 Tighten both screws 1 3 4 Flats on shafts Fig 10 Fl...

Страница 25: ...level with the cutout in the table top 2 Height X of the transport system is identical on the left and the right both at the rear and the front position of the carriage Check the height using the flat...

Страница 26: ...up the machine head p 15 4 Set the height 5 Check the position of the machine head again Front Carriage at rear position Carriage at front position Fig 13 Aligning machine head 3 carriage at rear pos...

Страница 27: ...turn clockwise 4 To adjust the locking mechanism loosen the screws 6 5 Move the clamp 7 up or down To slacken the locking mechanism Slide the clamp up To tighten the locking mechanism Slide the clamp...

Страница 28: ...ns on the left not shown and on the right 9 to adjust the height of the machine head at the rear higher turn clockwise lower turn counterclockwise 9 Test the height of the base plate using flat materi...

Страница 29: ...securing positions Position 1 Loop stroke position 5 mm end in the large slot Setting the loop stroke and needle bar height Position 2 Needle at top dead center 3 mm end in the small slot Checking th...

Страница 30: ...g the machine into position For some settings the machine must be put into a certain position using the hand crank on the arm cover The machine has no handwheel Fig 19 Putting the machine into positio...

Страница 31: ...rm shaft crank 1 Loosen all threaded pins 2 on the arm shaft crank 1 2 Turn the arm shaft crank 1 such that the threaded pins 2 are seated completely on the flat of the arm shaft 3 Push the arm shaft...

Страница 32: ...after making a change on either of the toothed belt wheels 4 2 1 Setting the upper toothed belt wheel Proper setting The 2 threaded pins for the upper toothed belt wheel are seated flush on the flat C...

Страница 33: ...r to push the toothed belt 4 back again 4 2 2 Setting the lower toothed belt wheel Proper setting Both threaded pins for the lower toothed belt wheel are seated flush on the flat of the lower shaft Th...

Страница 34: ...out being pushed away 4 Screw both threaded pins 4 firmly in place 4 3 Aligning the needle bar linkage Order First check the following setting A straight and undamaged needle has to be inserted Operat...

Страница 35: ...ok and needle 4 4 1 Setting the loop stroke position Information The loop stroke is the path length from the bottom dead center of the nee dle bar up to the height where the hook tip picks up the loop...

Страница 36: ...s Cover Swivel up the machine head p 15 Fig 25 Setting the loop stroke position 2 To set the loop stroke position 1 Lock the machine in place at position 1 p 28 2 Loosen all 4 threaded pins 5 for the...

Страница 37: ...e is locked in place at position 1 p 28 The hook tip is level with the lower third of the groove on the needle Disturbances caused by an incorrect needle bar height Damage to the hook tip Jamming of t...

Страница 38: ...e height of the needle bar 2 so that the hook tip 4 is in the middle of the lower third of the groove on the needle 5 Important When doing this take care not to twist the needle The groove 5 must face...

Страница 39: ...mum 0 1 mm distance between the hook tip and the groove for the needle Cover Swivel up the machine head p 15 WARNING Risk of injury from moving parts Crushing possible Switch off the machine before yo...

Страница 40: ...1 4 Move the hook support 3 sideways such that the distance between the hook tip 5 and the groove for the needle 4 is 0 1 mm at most without the hook tip 5 touching the needle 5 Tighten the screws 2...

Страница 41: ...ne locked in place at position 1 p 28 The needle guard pushes the needle away just enough so that it is not touched by the hook tip WARNING Risk of injury from sharp and moving parts Puncture or crush...

Страница 42: ...away more Turn counterclockwise for pushing away less Turn clockwise 4 4 5 Setting the needle guide Order First check the following setting A straight and undamaged needle has to be inserted Operatin...

Страница 43: ...s Fig 29 Setting the needle guide To set the needle guide 1 Loosen the screws 1 2 Remove the throat plate 2 3 Rotate the machine to position 1 p 28 4 Loosen the screw 4 5 Move the needle guide 3 as cl...

Страница 44: ...gap appears for the thread If the hook tip is located below the bobbin case lifter the bobbin case lifter must open so that the thread can also slide past in that position So that the thread can slip...

Страница 45: ...el up the machine head p 15 Fig 31 Setting the lifting gap standard hook bearing To set the lifting gap 1 Loosen the screw 2 2 Push the cover 3 downwards 3 Loosen the threaded pin 1 4 Set the bobbin c...

Страница 46: ...oint 1 there must be still be a gap between the nose of the bobbin case and the middle sec tion holder Information The lifting gap on the special hook bearing used for belts is markedly wider than the...

Страница 47: ...ter 6 such that the needle thread can pass through the passage 2 unobstructed between bobbin case lifter 6 and bobbin case At the moment when the bobbin case lifter is at the point 1 there must be sti...

Страница 48: ...ming for opening 1 Remove the plug 1 2 Press and turn the hand crank until the tip of the needle is level with the throat plate The threaded pin 2 must be accessible from the underside of the hook sup...

Страница 49: ...horizontal Cover Motor cover p 16 To set the stroke position drive 1 Loosen the threaded pins 4 2 Remove the gear wheel 3 3 Move the toothed rack 2 to 16 5 mm below the upper stop 4 Insert the gear w...

Страница 50: ...reaching the upper stop 1 Use the Multitest program to test the setting The distance between the bottom edge of the mounting plate and the stroke position housing should be approx 3 5 mm Fig 36 Settin...

Страница 51: ...ssary set the light barrier again using the mounting plate 4 6 3 Setting the left stop screw Proper setting The left stop screw 3 of the lifting gear must be set so that the lever 1 performs no stroke...

Страница 52: ...ructions 911 211 02 0 10 2016 Fig 37 Setting the left stop screw To set the left stop screw 1 Loosen the nut 2 2 Turn the stop screw 3 accordingly 3 Tighten the nut 4 1 Lever 2 Nut 3 Stop screw 4 Stop...

Страница 53: ...Proper setting The lifting gear 2 must be switched on so that it performs a stroke The stop block 6 must then lie against the right hand stop screw 5 WARNING Risk of injury from moving parts Crushing...

Страница 54: ...lever 1 must make a movement 7 Loosen both threaded pins on the eccentric 3 8 Rotate the eccentric 3 on the arm shaft 9 Tighten both threaded pins on the eccentric 3 10 Press and turn the hand crank a...

Страница 55: ...ft so that the distance between throat plate and sew ing foot is 1 mm 10 Tighten the screw 3 11 Turn the sewing foot to top dead center The distance between the throat plate and sewing foot must be 5...

Страница 56: ...ver Arm cover p 17 To set the reference light barrier 1 Switch off and on the machine again 2 Tap on Multitest 3 Input the password 25483 4 Tap on Multitest Eing nge Ausg nge testen Test inputs output...

Страница 57: ...needle thread around the hook The required tension depends on the thickness of the sewing material the thread strength and the stitch length Proper setting The loop of the needle thread slides at low...

Страница 58: ...he needle eye plunges into the sewing material Proper setting Initial position The thread tensioning spring does not contact the stop until the needle eye has plunged into the sewing material Importan...

Страница 59: ...the stop collar in doing so 4 Tighten the screw 4 4 7 3 Setting the thread tension plate Fig 43 Setting the thread tension plate To set the thread tension plate 1 Remove the thread from the thread ten...

Страница 60: ...he disk 3 does not turn with the nut 18 Tap on ESC and check that the tension disks 4 open easily 19 Tap on Kalibrierung 1 Calibration 1 and check the closure of the tension disks 20 Repeat the proced...

Страница 61: ...1 Setting the height of the thread pulling knife The height of the thread pulling knife is factory set such that the distance 5 between the upper edge of the knife carrier 4 and the hook bearing screw...

Страница 62: ...y washers between thread pulling knife 2 and knife carrier 4 as necessary to ensure that the upper edges of counter blade 1 and thread pulling knife 2 are at the same height 4 Non required washers on...

Страница 63: ...dge of the thread pulling knife is exactly next to the tip of the counter blade Cover Swivel up the machine head p 15 Bobbin flap p 21 Fig 46 Setting the cutoff curve 1 To set the cutoff curve 1 Loose...

Страница 64: ...point 6 and the roller 1 is 0 1 mm at most 8 Tighten the threaded pins 5 9 Loosen the clamping screw 7 on the actuating lever 8 Fig 47 Setting the cutoff curve 2 10 Turn the thread pulling knife 12 s...

Страница 65: ...sewing can be neatly cut simultaneously Disturbances caused by an incorrect setting Increased knife wear when the pressure is too great Problems when sewing if the hook thread clamp is too high Proble...

Страница 66: ...the position of the cutters since the counter blade can easily be come warped when the screw is being tightened 4 8 4 Setting point in time for cutting Proper setting The threads are cut when the thre...

Страница 67: ...the thread lever is at the top dead center 5 Push the control cam 3 to the left as far as it will go and against the clamping ring 2 6 Turn the control cam 3 such that the roller 1 runs up at the cont...

Страница 68: ...ming into contact with the stop Cover Burner cover p 23 To set the upper thread burner 1 Tap on Extras Service Multitest 2 Tap on Fadenbrenner Thread burner 3 Tap on Klammer schlie en Close clamp 4 Us...

Страница 69: ...Machine head Service Instructions 911 211 02 0 10 2016 68 Setting the height Fig 51 Setting the height 1 1 Threaded pin 2 Nut...

Страница 70: ...4 4 Use the threaded pin 1 to set the upper limit such that there is as little play as possible when the thread burner is at its topmost position Lock the upper limit with a nut 2 5 Insert the sewing...

Страница 71: ...setting The needle thread advancing device pivots quickly while advancing and slightly pulling back the thread at the same time It positions the thread for the suction device When being burnt off the...

Страница 72: ...ng device 2 To set the needle thread advancing device 1 Loosen the screw 2 2 Move the needle thread advancing device 3 such that it passes over the clamp and under the sewing foot when completing its...

Страница 73: ...of the burner tip Fig 56 Setting the position of the burner tip To set the position of the burner tip 1 Loosen the screws 1 2 Adjust the length of the burner tip 2 3 Tighten the screws 1 4 Use the sc...

Страница 74: ...etting The thread suction device reliably sucks in the thread Even though positioned closely to the swung out needle thread advancing device the thread suction device does not interfere with the swive...

Страница 75: ...p on Extras Service Multitest 3 Tap on Fadenbrenner Thread burner 4 Tap on Klammer schlie en Close clamp 5 Use Brenner unten rauf Lower burner up to check the movement sequence 6 Adjust the height of...

Страница 76: ...replace the thread burner tips 1 Loosen the screws 1 2 Change the burner tips 2 3 Tighten the screws 1 4 Tap on Extras Service Multitest Fadenbrenner Thread burner 5 Use Brenner an Burner on to verif...

Страница 77: ...amping ring 4 2 Push the clamping ring 4 towards the hook bearing as far as it will go 3 Tighten all 4 threaded pins on the clamping ring 4 4 Loosen both threaded pins on the control cam 6 5 Turn the...

Страница 78: ...the clamping screw 8 Take care to ensure that there is no axial play 11 Loosen all 4 threaded pins on the clamping ring 4 and push the clamp ing ring as far as it will go and against the control cam...

Страница 79: ...ch 2 and locking pin 7 is not greater than 0 1 mm To set the locking latch 1 Loosen the nut 4 2 Turn the threaded pin 3 and set the distance 3 Tighten the nut 4 4 10 Setting the hook thread clamp Cove...

Страница 80: ...hook thread into the thread advancing device 3 Press and turn the hand crank until the cutter swings back 4 Check if the thread is held in place without being clamped 4 11 Setting the control cam of...

Страница 81: ...d but not the needle thread If there are any short pieces of thread in the area of the hook that have been burnt off on both sides the thread advancing device will cap ture the needle thread as well I...

Страница 82: ...ure bar 1 Loosen the threaded pins 2 and pull the bearing with the gear wheel 1 out towards the front 2 Dismantle the drive 3 3 Loosen all 3 screws 4 and remove the drive shaft 4 Loosen the screw 5 WA...

Страница 83: ...ew 10 and take off the clip 7 7 Pull the sleeve 10 out 8 Pull the clamp 6 right up to the top and pull the cloth pressure bar 8 out upwards Assembling the cloth pressure bar To assemble the cloth pres...

Страница 84: ...Tap on Referenzieren Move to reference position The machine moves to the reference position 5 Tap on Mittelpunkt Center point The machine moves to the center position The needle is positioned within...

Страница 85: ...p 20 Fig 68 Disassembling the sewing motor 4 Loosen the screws 6 5 Remove the toothed belt 1 6 Pull off the plate 3 with the motor 4 7 Remove the toothed belt wheel 2 To do so loosen the screw on the...

Страница 86: ...tor 4 4 Slightly tighten the screws 6 5 Place and tighten the toothed belt 1 Information The toothed belt tension is set to the optimum value when the belt oscil lates at 284 Hz Check the oscillation...

Страница 87: ...e X drive To assemble the drive 1 Insert a new motor and flange 3 on to the toothed belt 2 2 Insert all 4 screws 1 and tighten them loosely 3 Tension the toothed belt 2 using the screw 5 Information T...

Страница 88: ...Pull off the toothed belt wheel Assembling the Y drive To assemble the drive 1 Place the toothed belt wheel onto the new motor 2 Insert the motor 6 into the toothed belt 5 and onto the flange 7 3 Inse...

Страница 89: ...e is similar on both sides testing is described here for one side only as an example Fig 72 Checking the play between toothed rack and gear wheel Proper setting There should be no play between the gea...

Страница 90: ...Sewing unit 89 Service Instructions 911 211 02 0 10 2016...

Страница 91: ...g 73 Operating the control The screen is a touchscreen i e the buttons are displayed on the screen rather than using physical buttons Buttons or functions are activated by tapping the corresponding po...

Страница 92: ...ro grams There are also technical menu items for testing and maintaining the machine 6 2 Overview of the menu structure The following table provides an overview of the menu structure and the function...

Страница 93: ...om on off p 42 Service nur mit Passwort only with password Einstellungen Settings p 72 System Information System Information p 79 Multitest p 72 Initialisierung Initialization und Update and update p...

Страница 94: ...e software Here you can select the user interface language or use Service to quickly access the Multitest menu Information Both functions can also be accessed later from within the program via Extras...

Страница 95: ...rrently selected step in the various menus Main window 3 The contour to be sewn is displayed here Program bar 4 The seam programs of the sequence currently open are displayed here The program currentl...

Страница 96: ...o a menu entry indicates that tapping the entry will display further subitems Fig 76 Popup menu Button for repair mode 10 The topmost button at the right side is used for switching the repair mode on...

Страница 97: ...n for resetting the counter 7 This button can be used for resetting the counter for the sewn programs or sequences The current counter value is displayed next to this button 1 Title bar 2 Status bar 3...

Страница 98: ...d every time the machine is started The pass word entry screen is displayed when a password is required Fig 78 Entering a password Entering a password To enter a password 1 Use the numeric buttons 2 t...

Страница 99: ...ttons that are not used in the current context are grayed out 1 Button Meaning At the upper right in the title bar of all windows The program jumps back by one navigation level OK CR In windows with d...

Страница 100: ...ht Moving image up down To move the image up or down 1 Drag the scrollbar 1 up or down 6 4 5 Selecting options from a list When selecting options a distinction is made between round option buttons and...

Страница 101: ...selection of multiple entries To select options using checkboxes 1 Tap the desired checkboxes The selected entries 1 are marked with a cross 6 4 6 Using file filters When opening copying or deleting...

Страница 102: ...3 Tap the ffnen Open button The list is updated according to the selected filter 6 4 7 Entering text A text entry window is displayed when text needs to be entered e g for the name of a program Fig 84...

Страница 103: ...r ma chine parameters need to be entered Fig 85 Entering parameter values The title bar 1 shows the parameter group The status bar 2 shows the name of the parameter currently being edit ed The symbol...

Страница 104: ...play on and off In order to see the seam contour in more detail you can switch the main window 1 to occupy the full screen and hide the buttons 2 on the right side of the start screen Fig 86 Switching...

Страница 105: ...Zoom ein aus Zoom on off The display switches to the respective other mode 6 5 Opening a seam program or sequence for sewing You will usually open an existing seam program or an existing sewing sequen...

Страница 106: ...need to with sew a special material or use a particular thread strength with different values without changing the seam program you can use the Korrektur Correction menu item to temporarily change the...

Страница 107: ...read tension appears Fig 89 Sewing with a modified thread tension 2 Enter the desired thread tension value 3 Tap the OK button The value is adopted and used for all seams until the machine is switched...

Страница 108: ...kage window is automatically displayed Fig 91 Replacing the hook thread bobbin To change the hook thread bobbin 1 Tap the Spulenwechsel Change Bobbin button 2 Replace the hook thread bobbin 3 Use the...

Страница 109: ...nwechsel Bobbon Change on the start screen The counter for the bobbin capacity begins anew with a full bobbin 6 8 Continuing a seam in Repair mode after an error In Repair mode you can move to any des...

Страница 110: ...eset to the value defined in the machine parameters 6 10 Creating a new seam program New seam programs are created using a Teach In procedure Individual seam paths with specific seam parameters are de...

Страница 111: ...A curve is sewn After tapping the button for a straight or curved seam the correspond ing window for entering the seam parameters for this path opens Method Coordinate Range With the arrow buttons 3...

Страница 112: ...he path Fig 94 Defining the seam parameters for the path 5 Tap the respective parameter The window for entering the parameter value opens 6 Enter the desired value for the parameter p 102 Seam paramet...

Страница 113: ...he OK button The seam path is adopted with the specified parameters Adding further seam paths You can now define all further seam paths in the same manner 1 Add each new seam path by starting at step...

Страница 114: ...The Konturtest Contour test window appears Fig 95 Performing a contour test 2 Move along the contour stitch by stitch using the Vor Forwards and Zur ck Back buttons 3 Check that all points lie within...

Страница 115: ...seam program The selected program is highlighted with a dark background 3 Tap the Einf gen Insert button The seam program is transferred to the sequence and is displayed in the Sequenz Sequence field...

Страница 116: ...modify via the menu items Datei File ffnen Open The sequence opens on the start screen 2 Tap the menu items Bearbeiten Edit Sequenz Sequence The window for editing the sequence appears Fig 97 Editing...

Страница 117: ...pective details To save a seam program or sewing sequence under a different name 1 Tap the menu items Datei File Speichern unter Save As A selection window allowing you to select a seam program or seq...

Страница 118: ...n Copy The window for selecting the file to be copied appears Fig 98 Copying a seam program or sequence 2 Use the buttons 1 to select whether the data is to be copied from the DAC control or the USB k...

Страница 119: ...formation You can use the Dateifilter File Filter to make the list more manageable p 100 2 Tap the desired file The selected file is highlighted with a dark background 3 Tap the L schen Delete button...

Страница 120: ...control on the scale 2 to select the stitching area you wish to change The first stitch of the seam is at the top and the last stitch is at the bottom 3 Tap the Go To button The selected contour regio...

Страница 121: ...a seam program 3 6 Select the desired technology operation s for the new seam path p 99 7 Confirm the selection with OK You are returned to the detail window with the modified contour 8 Tap the Weiter...

Страница 122: ...a seam program 2 Tap the desired parameter group The individual parameters of this group are displayed 3 Tap the desired parameter The window for modifying the parameter value opens 4 Set the paramet...

Страница 123: ...speed min 10 max 200 Def 100 The forwarding speeds are adjusted accordingly Clamp ID code Barcode ID code of max 10 characters for performing a safety check before the start of sewing the barcode read...

Страница 124: ...he left part Pressing the pedal again starts sewing of the seam Mode 4 Quick start mode Clamp is opened in the loading position The clamp is closed and sewing of the seam is started when the pedal is...

Страница 125: ...g Pressing the pedal again opens the left part Mode 5 Clamp remains closed in the removal position Removal position On Off With the removal position activated the clamps move to the desired position f...

Страница 126: ...l consumption adjustment min 10 0 max 10 0 Def 0 Correction of the calculated values PP7 Offset Symbol Meaning X offset min 5 0 max 5 0 Def 0 0 mm Y offset min 5 0 max 5 0 Def 0 0 mm PP8 Scaling Symbo...

Страница 127: ...ine parameters 2 Tap the desired parameter group The individual parameters of this group are displayed 3 Tap the desired parameter The window for modifying the parameter value opens 4 Set the paramete...

Страница 128: ...etter alignment on insertion Marking lamps Optional equipment providing orientation lines on insertion for easier align ment Up to 4 marking lamps can be switched on for each program This setting only...

Страница 129: ...he clamp motion up and down The other sensor is used for starting the sewing process MP2 Limit values Symbol Meaning Max speed min 500 max 1400 Def 900 rpm All sewing programs are limited to this maxi...

Страница 130: ...fter a thread breakage Bobbin change X position The value range varies depending on the subclass and sewing field size Bobbin change Y position The value range varies depending on the subclass and sew...

Страница 131: ...counter is incremented after each sewn program Piece counter decrements The counter is decremented after each sewn program Sequence counter increments The counter is incremented after each sewn sequen...

Страница 132: ...25483 You can change this password and also define whether the password only applies to the technical menu items or must always be entered after the machine is switched on Changing the password To cha...

Страница 133: ...the technical menu items only 3 Tap the Aktivieren De aktivieren Activate Deactivate option to switch between each respective setting 4 Confirm with OK Important Switch the machine off and on again t...

Страница 134: ...Service Einstellungen Settings menu item to check that the touchscreen is functioning correctly over all areas of the screen To test the touchscreen 1 In the menu item Extras Service Einstellungen Set...

Страница 135: ...ay only be performed by qualified specialists that have received training from D rkopp Adler To test inputs and outputs 1 In the menu item Extras Service Multitest tap the Eing nge Ausg nge testen Tes...

Страница 136: ...put element Input elements No Meaning S1 Lower right clamp S2 Lower left clamp S9 Needle thread monitor active S10 Bobbin cover closed S11 Machine head latch closed S13 Pedal forwards S14 Pedal backwa...

Страница 137: ...rom sharp and moving parts Puncture or crushing possible Do not reach into the machine when setting the stroke position Switch off the power to the drives when you wish to test the freedom of motion o...

Страница 138: ...thread from the needle and the thread lever before starting the test 2 Tap the button The window for entering the speed opens 3 Enter the desired value 300 2000 rpm 4 Tap the button The window for ent...

Страница 139: ...or lists via Extras Service System Information System Information To call up log displays and error lists 1 Tap the menu items Extras Service System Information System Information The selection screen...

Страница 140: ...nitialisierung Initialization and Update The screen for initialization and update appears Fig 110 Initializing the control and performing updates Initializing the control Important Initializing the co...

Страница 141: ...tely reset to the factory default settings Updating the control Information The latest software version is available in the download area at www du erkopp adler com You can easily transfer a new softw...

Страница 142: ...pdate Option Update der the Steuerung control to load a specific software version Contact the D rkopp Adler Service Hotline for this Displaying software version information The menu item displays info...

Страница 143: ...AD 5000 program is available as additional equipment This section only provides an overview of the program steps A detailed de scription is provided in the Operating Instructions for the DA CAD 5000 p...

Страница 144: ...am contour 1 SelectthemenuitemsDaten bertragung Data transfer USB Memorystick USB memory stick Speichern Save PC USB Order After successfully saving to the USB key the following steps must be per form...

Страница 145: ...the machine 1 Insert the USB key and copy the desired file to the DAC p 117 2 Open the copied program p 104 3 Adjust the program parameters especially the sewing foot height p 121 4 Perform a contour...

Страница 146: ...Creating programs with DA CAD 5000 145 Service Instructions 911 211 02 0 10 2016...

Страница 147: ...es Hold the compressed air gun so that the particles do not fly close to people Make sure no particles fly into the oil pan NOTICE Property damage from soiling Lint and thread remnants can impair the...

Страница 148: ...be ing sewn the machine must be cleaned more frequently Fig 115 Cleaning the machine Areas particularly susceptible to soiling Cutter on the winder for the hook thread 4 Area under the throat plate 3...

Страница 149: ...sh must be cleaned once a month using a compressed air gun When very fluffy material is used for sewing the motor fan mesh must be cleaned more frequently Fig 116 Cleaning the motor fan mesh To clean...

Страница 150: ...of injury from contact with oil Oil can cause a rash if it comes into contact with skin Avoid skin contact with oil If oil has come into contact with your skin wash the affected areas thoroughly NOTIC...

Страница 151: ...and the maximum lev el marking Fig 117 Lubricating the machine head To lubricate the machine head 1 Check the oil level indicator every day If the oil level is below the minimum level marking 3 Pour o...

Страница 152: ...After sewing a stretch of approx 1 m the blotting paper will have been sprayed with a thin and even film of oil Fig 118 Lubricating the hook To lubricate the hook 1 Turn the screw 2 Turn counterclock...

Страница 153: ...Fig 119 Setting the operating pressure To set the operating pressure 1 Pull the pressure controller 1 up 2 Turn the pressure controller until the pressure gage 2 indicates the proper setting Increase...

Страница 154: ...n a daily basis Fig 120 Draining the water condensation To drain water condensation 1 Disconnect the machine from the compressed air supply 2 Place the collection tray under the drain screw 3 3 Loosen...

Страница 155: ...oosen the filter element 1 5 Blow out the filter element 1 using a compressed air gun 6 Wash out the filter tray using benzine 7 Tighten the filter element 1 8 Tighten the water separator 2 9 Tighten...

Страница 156: ...ng The thread is sucked in properly Check on a regular basis if the thread suction device sucks in the thread properly without the walls of the hose sticking together To check the thread suction devic...

Страница 157: ...the oil pan using a cloth 5 Cover the control panel to protect it from soiling 6 Cover the control to protect it from soiling 7 Cover the entire machine if possible to protect it from contamination an...

Страница 158: ...Decommissioning 157 Service Instructions 911 211 02 0 10 2016...

Страница 159: ...able national regulations When disposing of the machine be aware that it consists of a range of dif ferent materials steel plastic electronic components etc Follow the applicable national regulations...

Страница 160: ...Disposal 159 Service Instructions 911 211 02 0 10 2016...

Страница 161: ...oting 11 1 Customer Service Contact for repairs and issues with the machine D rkopp Adler AG Potsdamer Str 190 33719 Bielefeld Germany Tel 49 0 180 5 383 756 Fax 49 0 521 925 2594 Email service duerko...

Страница 162: ...tive Control defective Eliminate seizing Replace the sewing motor Replace the control 1058 1302 1342 1344 Sewing motor speed Sewing motor defective Sewing motor error Control not receiving pulses from...

Страница 163: ...Obstacles to the feed motion Eliminate sluggishness Remove obstacles adjust the motion 2256 Y axis stepper motor overtemperature Feed system not moving freely Stepper motor faulty Control defective El...

Страница 164: ...k ventilation openings 3109 Threading mode is switched on Switch off threading mode 3121 Compressed air is missing or insufficient Turn on the compressed air stabilize 3123 Oil sensor active Top off o...

Страница 165: ...hine Replace the control 8152 8154 IDMA error Internal error Switch off and on the machine Software update Notify DA Service 8252 8257 8258 8256 8254 ADSP Boot Xilinx Boot Boot error Disturbance Switc...

Страница 166: ...nections Replace the DAC 8408 Waiting for a DAC reset Wait until the restart has been performed Duration several seconds 8411 DAC program check is active Wait until the test has been performed Duratio...

Страница 167: ...ead tensions Thread guiding parts such as thread tube thread guide or thread take up disk are sharp edged Check threading path Throat plate hook or spread have been damaged by the needle Have parts re...

Страница 168: ...g material the sewing material thickness or the thread used Check thread tensions Needle thread and hook thread have not been threaded correctly Check threading path Needle breakage Needle thickness i...

Страница 169: ...rogrammable mm Maximum 12 7mm dependent on seam pattern Maximum speed min 1 intermittent and dependent on the stitch length and sewing material thickness 1400 Clamp stroke mm 30 24 with material thick...

Страница 170: ...Technical data 169 Service Instructions 911 211 02 0 10 2016...

Страница 171: ...4C D A B C C C C C C A B 0 2 D1 E A B 4 F D1 G 0D 1 A0B 0 5 4C D A B C0C C0C 1 0 0 H 0 H 0C0C C0C C0C 0C0C A0B 0 0 0 H D7C0C A B D7C0C 0 H D7C0C D7C0C 2 D1 D1 1 A8B 0 5 4C D A B C8C C8C 1 8 8 H 8 H 0C...

Страница 172: ...7 B AB D9B D9B D9B D9B AB 7B 7B 7B 7B B 7 9 7B 7 B AB D9B D9B D9B D9B 7 7 7B 7B 7B 7B 7 7B 7 B AB D9B D9B D9B D9B 4 4 1 1 4 0 4 0 0 0 4 0 0 0 F 0 4 0 0 4 4 4 4 0 0 4 4 4 2 4 0 4 0 0 0 0 4 0 0 F 0 4 4...

Страница 173: ...Appendix Service Instructions 911 211 02 0 10 2016 172 01 2 1 2 345 6 7 89 6 7 86 6 6 6 5 6 3 7 6 7 8 6 7 8 6 3 6 6 6 6 6 5 6 A 6 5 8 6 86 6 8 6 89 6 8 6 86 6 8 6 89 6 5 B...

Страница 174: ...6 8 6 9 6 6 6 5 9 9 9 9 8 1A B 9 8 B B B 9 8 9 8 B 9 8 1A B 9 8 C3D5 E C3D5 E 3D5 B B B F 52 F 5 C5 E B C 2GE 6 H 6 9 8 9 8 B B B B B B B B 9 8 9 8 6 C E 6 C3D5 E 3D5 C3D5 E B B 23 B B B B B B 52 F 5...

Страница 175: ...D 4C B C D 4C B C D 4C B C D 4C B C D 4C B C D 4C 8 8 EE 2 2 2 2 2 D 4C D 4C D 4C B C B C D 4C 79 C B C D 4C D 4 F 8 B C B C 5 C F 1 G H 0 2 D 4C B C D 4C B C 2 2 2 2 EE B 0 0 B 0 0 B C B C 1 2 1 02...

Страница 176: ...2 3 3 B 3 3 3 C C C C C C C C C 8 A D 7 EF 3 C GE 3 D 7E H 3 3 3 3 D 7E I1AE F E C GE D 7E C C G D 7E 3 3 3 3 4 5 C D 7E I1AE I1AE I1AE I1AE I1AE I1AE I1AE I1AE 4 5 JJ 3 3 D 7 7 E 7 E 7 E 3 3 3 4 5 C...

Страница 177: ...Appendix Service Instructions 911 211 02 0 10 2016 176 0 1 2 345 345 6 7 6 7 6 7 6 7 6 7 6 7 6 7 6 7 345 345 345 7 8 9 5 345 7 8 9 5 4 9 A B C 5 5 3 9 4 4 D E D 5 4 8 F...

Страница 178: ...CD 9E6D 9E6D 83D 9E6D 9E6D 83D B CD 9E6D 9E6D 83D 03 9E6D 9E6D 83D F 4 7 77 7 35 4 F 4 4 G HH I I F B C 9E6D 03 B C 9E6D 03 B C 9E6D 03 B C 9E6D 03 4 4 4 4 5 5 5 5 ED83 4 422 03 D83 ED83 4 422 03 D83...

Страница 179: ...dix Service Instructions 911 211 02 0 10 2016 178 0 1 2 0 3 4 4 5 0 67 8 4 8 4 7 4 9 8 8 9 7 9 99 1 9 A0 1 1 1 58 1 B B 2 B 2C D 0 9 99 9 8 0 D D 0 E 04 B 2 F C 58 0 FC 8 77 58 C 8 4 GG B2 2 0 H8 4 4...

Страница 180: ...tions 911 211 02 0 10 2016 0 1 1 2 3 4 4 50 6 0 6 7 5 8 0 8 9 0 8 0 3 2 A B 2 C D A E A 1 A 3 2 A F F F A5 A5 F A5 A5 A 6 3 2 A 6 6 F 6 6 6 F 6 1 A 6 6 6 6 6 6 F A5 6 A5 6 6 F A5 6 A5 6 A 3 2 A F 1 1...

Страница 181: ...A A D8A D8A D8A D8A 7 7 7A 7A 7A 7A 7 7A 7 A A D8A D8A D8A D8A A 7A 7A 7A 7A A 7 8 7A 7 A A D8A D8A D8A D8A 7 7 7A 7A 7A 7A 7 7A 7 A A D8A D8A D8A D8A 6 2 2 2 2 F 2 2 2 2 2 2 2 2 F 2 2 2 2 2 F 2 2 2 2...

Страница 182: ...A A 4A A A A 9 A 9 A A A A 2 2 A 2 2 4A 9 A 0B A 4A 9 1C5A 1C5A 1C5A 4 4A 4A D A D A D A 4A A 7 6 E 6 A A 9 9 A 4A A 4A A 4A A 4A A 4A A 4A A 4A A 4A 9 9 F 2G 6 1C5A 1C5A A A A A 1C5A 4 4 1 4A 4A 4A...

Страница 183: ...e Instructions 911 211 02 0 10 2016 182 0 1 0 2 3 4 5 6 0 2 3 2 3 4 7 3 6 6 3 8 1 9 3 9 0 0 0 0 8 6 8 6 8 6 8 6 3 0 8 6 AB 8 6 0 0 3 0 0 C D 0 3 3 0 0 0 0 0 0 0 AB 8 6 3 3 3 3 0 8 6 2 B 3 0 3 3 0 2 2...

Страница 184: ...x 183 Service Instructions 911 211 02 0 10 2016 0 1 2 3 4 4 5 6 06 7 38 2 2 9 0 8 0 6 9 4 0 0 0 0 0 72 A B2 C D 0 0 0 C9 6 E 6F C9 E 6F A A A A A A 0 0 0 0 0 0 0 E 6F C9 E 6F 72 A A A A A A A A 8 0 00...

Страница 185: ...2016 184 0 1 2 2 2 2 31 2 1 4 4 4 4 2 2 2 2 2 1 4 4 4 4 25 6 6 7 8 7 8 3 1 2 95 1 2 2 1 1 2 2 1 2 2 2 2 2 2 2 1 4 4 4 4 4 4 4 4 1 2 2 2 2 31 2 1 4 4 4 4 2 2 2 2 2 1 4 4 4 4 25 6 6 6 6 7 8 7 8 31 2 51...

Страница 186: ...Appendix 185 Service Instructions 911 211 02 0 10 2016 0 1 23 45 4 67 8 3 67 9 65 5 9 14 14 1 5 9 5 5 5 5 9 9 9 14 5 5 9 9 4 14 14 9 9 9 14 A B 9 9 14 5 5 5 C C B5 B 5 B5 5 B5 5 B5 5 5...

Страница 187: ...Appendix Service Instructions 911 211 02 0 10 2016 186 0 1 23 45 6 3 7 45 8 4 3 8 4 3 9 0 0 0 0 3 3 3 9 3 5 0 4 4 7 A A A A A A A A A A A A 0 0 0 0 0 0 3 BC6 0 0 0 0 7 7 7 D 7 8 8...

Страница 188: ...2 0 10 2016 01 23 2 45 6 1 45 7 3 7 3 3 3 8 1 3 9 6 2 2 2 9 6 9 6 9 6 9 6 8 2 8 2 33 6 2 8 8 A4 8 6 7 9 6 9 6 2 9 6 9 6 2 9 6 9 6 2 2 9 6 9 6 2 B 3 3 3 3 8 3 3 C D 0 8 5D C C 3 3 3 3 4 3 8 3 2 8 9 6 9...

Страница 189: ...Appendix Service Instructions 911 211 02 0 10 2016 188 01 0 2 3 4 2 56 56 56 1 1 1 1 1 1 1 1 1 7 0 7 0 7 0 89 1 89 1 89 1 4 4 4 4 4 4 1 4 1 1 1 1 4 1 1 1 1 4 1 1 1 1 1 1 1 1 1...

Страница 190: ...Appendix 189 Service Instructions 911 211 02 0 10 2016 0 1 0 1 2 3 3 4 5 67 8 67 1 9 9 4 3 4 0 8 1 9 9 9 9 9 9 A 1 9 9 4 1 9 9 9 9 9...

Страница 191: ...Appendix Service Instructions 911 211 02 0 10 2016 190 0 1 2 0 3 4 4 4 4 53 4 3 6 6 6 6 4 4 4 4 4 3 6 6 6 6 7 8 4 9 9 3 4 4 6 6 3 4 4 3 4 6 3 3 6 6 6 6 6 6 3 6 4 3 9 2A 2A 9...

Страница 192: ...Appendix 191 Service Instructions 911 211 02 0 10 2016 01 2 3 01 4 0 4 0 5 5 5 5 678 678 678 678 678 9 8 9 9 9 1 8 0 8 0 5 5 5 5 678 678 678 6 6 5 5 5 5 86 8 3 8 3 8 6 4 4...

Страница 193: ...Appendix Service Instructions 911 211 02 0 10 2016 192 0 0 1 2 3 2 3 2 1 2 45 5 1 2 3 1 2 46 2 7 46 2 45 1 5 0 8 5 9 5 9 5 9 1 2 3 2 5 451 2 3 1 2 46 2 7 46 2 51 45 0...

Страница 194: ...Appendix 193 Service Instructions 911 211 02 0 10 2016 0 1 2 0 3 3 3 4 4 4 4 4 4 3 3 3 56 56 56 7 7 7 48 48 48 9 9 9 9 9 9 9 2 9 9 2 9 9 2 9 7 7 7 7 7 7...

Страница 195: ...Appendix Service Instructions 911 211 02 0 10 2016 194...

Страница 196: ...ing diagram remaining thread monitor 0 0 1 1 1 1 1 1 2 3 2 3 4 3 5 6 7 8 3 9 1 0 1 0 0 0 0 0 0 0 1 8 0 0 AB8 C 9 6 9 C 9 6 9 0 0 0 0 0 1 1 0 0 C 9 AB8 6 C 9 AB8 6 0 1 0 0 0 0 3 3 0 0 3 D D8 6 3 6 3 D...

Страница 197: ...Appendix Service Instructions 911 211 02 0 10 2016 196 13 3 Pneumatic diagram...

Страница 198: ...Appendix 197 Service Instructions 911 211 02 0 10 2016 13 4 Pneumatic diagram for machines with remaining thread monitor...

Страница 199: ......

Страница 200: ...GERMANY Phone 49 0 521 925 00 E mail service duerkopp adler com www duerkopp adler com Subject to design changes Part of the machines shown with additional equipment Printed in Germany D rkopp Adler...

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