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Coltri Compressors MCH-13-16/ET STANDARD, Руководство по эксплуатации и обслуживанию

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Coltri Compressors MCH-13-16/ET STANDARD Скачать руководство пользователя страница 45

MU-MCH1316TRNS-0618

TRANSPORTABLE

45 - 60

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-

5

10

25

50

100 250 500 1000 1500 2000 3000 4000

1

2

3

4

5

ENGLISH

Involves repair and/or replacement of the mechanical parts of one or more 

compressor components:

this work normally needs doing only after some years of use. If substantial 

modifications are made, the manufacturer cannot be held liable for any 

dangers that might arise.

This work must be carried out by the assistance centre.

7.3

UNSCHEDULED WORK

7.4

SCHEDULED MAINTENANCE TABLE

 = Checking and cleaning               = Change

IMPORTANT: Maintenance interval times are indicative only 

and may vary according to the conditions under which the 

compressor is used.

Change o-ring and gasket at every dismantling.

Before every refill

Hours

Maintenance

Years

Intake filter

Condensate separator

Belt wear and tension

3

rd

 stage complete

Lubricating oil + oil filter (if present)

HP filter

1

st

, 2

nd

 stage valves

HP flex hoses

Safety valve

1

st

, 2

nd

 stage piston rings

3

rd

 stage valves

Fitting leakages

Coolers

Condensate discharge (change sintered filter)

Separator sintered filter

РУССКИЙ

Это операции по ремонту и/или замене механических частей одного 

или более компонентов компрессора, которые обычно становятся 

необходимыми только после нескольких лет работы. В случае наличия 

существенных модификаций производитель не может считаться 

ответственными за возможные опасности, которые могут возникнуть 

по их причине.

Подобные операции должны выполняться специальными центрами 

технической помощи.

7.3

ВНЕПЛАНОВЫЕ ОПЕРАЦИИ

7.4

ТАБЛИЦА ПЛАНОВОГО ТЕХОБСЛУЖИВАНИЯ

 = Проверки или уборка              = Замена

ПРЕДУПРЕЖДЕНИЕ: Интервалы времени техобслуживания 

являются ориентировочными и могут варьироваться в 

зависимости от условий эксплуатации компрессора.

Заменять уплотнители О-ринг и уплотнительный 

прокладки при каждом демонтаже.

Перед каждой заправкой

Часы

Техническое обслуживание.

Годы

Всасывающий фильтр

Конденсационный сепаратор

Натяжение и износ ремней

3° ступень завершена

Смазочное масло + масляный фильтр (если имеется)

Фильтр НР

Клапаны 1°, 2° ступени

Гибкие трубки HP

Предохранительный клапан

Сегменты 1°, 2° ступени

Клапаны 3° ступени

Контрольная проверка соединительных муфт и фитингов

Трубы системы охлаждения

Сброс конденсата (заменить спеченные фильтры)

Спеченный фильтр сепаратора

Содержание MCH-13-16/ET STANDARD

Страница 1: ...13 16 ET STANDARD MCH 13 16 SH SR DY TECH MCH 13 16 SH SR DY MINI TECH HIGH PRESSURE COMPRESSORS FOR PURE BREATHING AIR AND TECHNICAL GASES COMPRESSORE AD ALTA PRESSIONE PER ARIA RESPIRABILE E GAS TEC...

Страница 2: ......

Страница 3: ...irst time or at any other time it is used please remember that AEROTECNICA COLTRI is at your complete disposal For routine or unscheduled maintenance note that AEROTECNICA COLTRI international technic...

Страница 4: ...r 3 closed open the filling valve 2 start the compressor open the bottle valve 4 Once refilling has been completed wait for automatic shutdown of the compressor with the pressure switch close filling...

Страница 5: ...ption 18 3 4 General safety regulations 21 3 4 1 Care and maintenance 21 3 4 2 Fire extinguishers and first aid 21 3 5 Maintenance precautions 21 3 5 1 Periodic replacement of essential safety parts 2...

Страница 6: ...or SH SR DY 43 6 6 3 Automatic condensate discharge Optional only for SH SR DY 43 7 MAINTENANCE 44 7 1 Foreword 44 7 2 General 44 7 3 Unscheduled work 45 7 4 Scheduled maintenance table 45 7 5 Trouble...

Страница 7: ...d herein the operator must possess the required training for operation of the compressor and that he she has read the manual The information instructions for compressor use contained in this manual on...

Страница 8: ...r discovery otherwise the warranty shall be rendered null and void The warranty only covers flaws and faults that occur where the compressor is used properly in compliance with the instructions contai...

Страница 9: ...s where serious negligence is demonstrated WARNING Maintenance and repairs must only be carried out using original spare parts AEROTECNICA COLTRI SpA cannot be held liable for any damages caused by fa...

Страница 10: ...y maintenance tasks so as to prevent burns The high pressure flex hose that connects to the bottle also called the refill hose must be in good condition especially in the areas near the fittings The p...

Страница 11: ...the finest quality their introduction and storage in the company and their utilisation in the workshop are controlled constantly so as to prevent any damage deterioration or malfunction The compressor...

Страница 12: ...liance with EN12021 air quality requisites DANGER The compressor may be used together with Nitrox mixers up to a maximum of 40 oxygen and only with certified systems that feature an alarm system and t...

Страница 13: ...ructions have been drawn up in compliance with EEC Machinery Directive 2006 42 CE and subsequent amendments In any case always observe national safety regulations Do not remove or damage guards labels...

Страница 14: ...and transporting the machine All operators must use accident prevention items such as gloves hard hat eye goggles accident prevention shoes and ear defenders against noise Make sure a first aid cabine...

Страница 15: ...ons that might cause imbalance Operators should be aware of the risk of entrapment caused by clothes or hair getting caught up in moving parts wear a cap to contain long hair Necklaces bracelets and r...

Страница 16: ...to proper working practices will ensure long lasting performance and functionality The manufacturer cannot be held liable for accidents that occur during use of the compressor as a result of the user...

Страница 17: ...or lubricating oil vapours with the compressed air being produced 2 Electrical dangers Use the machine with suitable insulation especially against water and humidity 3 Heat related dangers in compres...

Страница 18: ...NFO LABELS LOCATION Do not use the compressor without having first read the instruction manual supplied with the machine and observed the instructions The user shall pay all necessary attention and ad...

Страница 19: ...g info plates about the dangers that derive from a lack of knowledgeaboutthecompressoranditsfunctionsandtheconsequent risks o Read the use and maintenance manual carefully before using the compressor...

Страница 20: ...Unauthorised unqualified personnel are forbidden from opening the control panel The power supply must always be disconnected before carrying out any work on the control panel Live electrical circuit d...

Страница 21: ...contains disinfectant bandages medicines etc Fire drills must be known Make sure a phone number for emergency medical assistance is kept nearby In the event of fire use a CO2 extinguisher in complianc...

Страница 22: ...out maintenance Oil and grease stains scattered tools or broken pieces constitute a danger to personnel as they may cause slips and falls Always keep the compressor and the surrounding work area clean...

Страница 23: ...g damaged in the event of a malfunction The max pressure as a function of the valve as follows WARNING It is strictly forbidden to carry out any adjustments to the valve to raise its factory preset pr...

Страница 24: ...13 9 9 11 11 20 20 11 ENGLISH 4 2 MACHINE PARTS 1 Frame 2 Pressure gauge 3 Refill hoses connection 4 Condensate discharge valves 5 Oil discharge valves 6 Purifier filter 7 Internal combustion engine...

Страница 25: ...7 8 7 8 7 20 11 6 20 11 6 11 6 11 6 giri min rpm 1350 1350 1370 1570 bar 232 300 330 232 300 330 PSI 3300 4300 4700 3300 4300 4700 l min 135 195 235 315 m3 h 8 11 14 1 18 9 CFM 4 7 6 9 8 3 11 1 10l 0...

Страница 26: ...15 235 315 m3 h 14 1 18 9 14 1 18 9 14 1 18 9 14 1 18 9 14 1 18 9 14 1 18 9 CFM 8 3 11 1 8 3 11 1 8 3 11 1 8 3 11 1 8 3 11 1 8 3 11 1 10l 0 200bar min 8 30 6 20 8 30 6 20 8 30 6 20 8 30 6 20 8 30 6 20...

Страница 27: ...Safety valve 1st stage 8 Cooling pipe 2nd condensate separator LP 9 Condensate separator LP 10 Safety valve 2nd stage 11 Pipe separator 3rd stage 12 Intake valve 3rd stage 13 Outlet valve 3rd stage 1...

Страница 28: ...28 60 TRANSPORTABLE MU MCH1316TRNS 0618 ENGLISH 4 5 WIRING DIAGRAM 4 5...

Страница 29: ...stion engine 5 HANDLING AND INSTALLATION 5 1 UNPACKING 5 2 HANDLING After separating the compressor from its packaging it can be transported to the designated placement area Transfer will require the...

Страница 30: ...and gases If ambient temperatures exceed 40 C air conditioning will be necessary Position the compressor no closer than 1 m to surrounding walls the gap between compressor and ceiling should be at le...

Страница 31: ...an area without the necessary ventilation requisites described in section 5 3 1 Positioning it will be necessary to install an air intake extension leading in from outdoors or a place with the cited...

Страница 32: ...r electrical system a MCH 8 EM Schuko plug supplied b MCH 11 EM 32A 2P E plug not supplied c MCH 13 ET 16A 3P E plug not supplied WARNING Before inserting the plug check that the electrical system com...

Страница 33: ...hree phase electric motors only 6 1 3 Refill hoses connection Check for proper connection of electrical phases by checking that the cooling fan rotates in the direction indicated on the label a on the...

Страница 34: ...lubricating oil 6 2 1 Lubricating oil level check Inspect the refill hoses and make sure there are no cuts holes abrasions leaks etc If necessary replace with new hoses 6 2 3 Checking that the refill...

Страница 35: ...ltation WARNING The use and maintenance manual is an integral part of the compressor and must always be handed over in the event of a change of ownership 6 2 5 Storing technical documentation DANGER T...

Страница 36: ...timer To drain the condensate see section 7 6 Condensate discharge 3 ON pushbutton To start the compressor press the green ON pushbutton 8 The compressor will then run until the pressure that has been...

Страница 37: ...on EM ET STANDARD with CONTROL PANEL Before starting the engine open the condensate discharge points a to prevent a strained start press the start pushbutton f close the condensate discharge points a...

Страница 38: ...b to the STOP position close the fuel tap e 6 4 2 Startingandshuttingdownwithinternalcombustionengine IMPORTANT Every compressor with a petrol or diesel combustion engine is provided with a use and ma...

Страница 39: ...pull the starter handle d until the cord is taut then tug it sharply re accompany the handle gently back to its original position to prevent damage to the start mechanism repeat the procedure if neces...

Страница 40: ...uipped with a safety system that shuts it down automatically when Comes into operation the safety valve without shutting down the compressor The pressure setting on the pressure switch has been reache...

Страница 41: ...completely tightened check that the bleed valve f is closed by rotating it clockwise open the valve d by rotating it anticlockwise start the compressor open the valve e by rotating it anticlockwise c...

Страница 42: ...40 60 440 V 60 Hz THREE PHASE NO YES YES YES YES SC000510 400 50 400 V 50 Hz THREE PHASE NO YES YES YES YES SC000510 230 60 230 V 60 Hz THREE PHASE NO YES YES YES YES SC000510 230 50 230 V 50 Hz THREE...

Страница 43: ...s reached Automatic condensate discharge can be installed on all compressors but only where they are equipped with electric start and battery Use a plastic hose to connect the discharge fittings a to...

Страница 44: ...I SpA Maintenance Service Centre Tel 39 030 99 10 297 Fax 39 030 99 10 283 e mail info coltri com 7 1 FOREWORD To depressurise the entire compressor circuit open the drain valves a Proper preservation...

Страница 45: ...SCHEDULED WORK 7 4 SCHEDULED MAINTENANCE TABLE Checking and cleaning Change IMPORTANT Maintenance interval times are indicative only and may vary according to the conditions under which the compressor...

Страница 46: ...decreasing Valves not working Contact technical assistance 3rd stage piston worn Contact technical assistance Fittings loose leaking seals Check for leaks with soapy water and eliminate them Intake f...

Страница 47: ...rain taps f and collect the condensate in a suitable container Re close the taps An outflow of condensate water with lubricating oil is normal during refills the quantity will depend on the level of h...

Страница 48: ...er cover a by rotating it anticlockwise remove the air filter cartridge b replace the cartridge with a new one re close the cover a screw it back on clockwise 7 7 CHANGING THE INTAKE FILTER DANGER Do...

Страница 49: ...aking sure that model and length are correct check that the characteristics of the new belt are identical to the old one insert the belt in the groove of the motor pulley c insert the belt in the groo...

Страница 50: ...R Do not carry out these tasks if the compressor has only just shut down wait for the compressor to cool All maintenance work must be carried out with the compressor OFF and the power supply lead unpl...

Страница 51: ...remove the filter plug c unscrew the cartridge a from the plug c replace the cartridge a with a new one screw the new cartridge a onto the plug c close the filter plug c and tighten with the wrench b...

Страница 52: ...Do not carry out these tasks if the compressor has only just shut down wait for the compressor to cool Any oil spilt during the oil change could cause personnel to slip wear protective garments and a...

Страница 53: ...lubricating oil Changing the lubricating oil The lubricating oil must be changed every 250 working hours or annually To change the oil proceed as described position a recipient under the drain plug e...

Страница 54: ...R Do not carry out these tasks if the compressor has only just shut down wait for the compressor to cool All maintenance work must be carried out with the compressor OFF and the power supply lead unpl...

Страница 55: ...sion re tighten the cap a 7 12 CHECKING FUEL LEVEL AND TOPPING UP IMPORTANT Before carrying out any work on the engine consult the attached engine use and maintenance manual DANGER When topping up the...

Страница 56: ...disassemble the intake filter restart the compressor and spray a few drops of oil into the air intake hole so that a light film of lubricant is aspirated and penetrates the interior of the compressor...

Страница 57: ...ing unloading of exhausted oils special wastes and toxic harmful wastes that derive from heavy light industry processes Exhausted oils special wastes and toxic harmful waste must be collected by autho...

Страница 58: ...tenance chapter by way of an official stamp signature and inspection date the number of working hours is also registered The maintenance schedules coupons easily let you know when our assistance servi...

Страница 59: ...WORK AND NOTES ASSISTANCE SERVICE STAMP TECHNICIAN S SIGNATURE DATE TYPE OF WORK AND NOTES ASSISTANCE SERVICE STAMP TECHNICIAN S SIGNATURE DATE TYPE OF WORK AND NOTES ASSISTANCE SERVICE STAMP TECHNICI...

Страница 60: ...AEROTECNICA COLTRI Spa Via Colli Storici 177 25015 DESENZANO DEL GARDA BS ITALY Tel 39 030 9910301 Fax 39 030 9910283 www coltri com MU MCH1316TRNS 0618...

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