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MU-MCH1316TRNS-0618

TRANSPORTABLE

11 - 60

ENGLISH

DANGER:

-  Before carrying out any work on the compressor each 

operator must have a perfect understanding of how the 

compressor works, know how to use the controls and have 

read the technical information contained in this manual.

-  It is forbidden to use the compressor under conditions / 

for purposes other than those indicated in this manual 

and AEROTECNICA COLTRI cannot be held liable for 

breakdowns, problems or accidents caused by failure to 

observe this rule.

-  Check that the fittings provide a proper seal by wetting 

them with soapy water: eliminate any leaks.

-  Do not attempt to repair high pressure hoses by welding 

them.

-  Do not empty the bottles completely, not even during 

winter storage, so as to prevent damp air getting in.

-  It is forbidden to tamper with, alter or modify, even 

partially, the systems and equipment described in this 

instruction manual, especially as safety guards and safety 

symbols are concerned.

-  It is also forbidden to carry out work in any way other than 

that described or to neglect the illustrated safety tasks.

-  The safety information and the general information given 

in this manual are highly important.

All the components, connections and controls used in its construction have 

been designed and built to a high degree of safety so as to resist abnormal 

strain or in any case a strain greater than that indicated in the manual. 

Materials are of the finest quality; their introduction and storage in the 

company and their utilisation in the workshop are controlled constantly so 

as to prevent any damage, deterioration or malfunction.

The compressor must only be used in environments having the 

characteristics described in the following table.

AREA OF MACHINE USE: ESSENTIAL DATA TABLE

Temperature ambient 

°C - (°F)

Min.-5°C (+23°F) 

Max.+40°C (+104°F)

Air humidity

%

max.80%

Tolerated weather conditions

rain

hail

snow

None

Max tilt angle (bank)

%

6%

Check that the area in which the compressor is to be positioned is 

adequately ventilated: good air exchange with no dust and no risk of 

explosion, corrosion or fire.

If ambient temperatures exceed 40°C air conditioning will be required.

Make sure that lighting in the area is sufficient to identify every detail 

(such as the writing on the info plates/stickers); use artificial lighting where 

daylight on its own is insufficient.

Each compressor is carefully run and tested prior to delivery.

A new compressor must nevertheless be used with caution during the first 

5 working hours so as to complete proper running in of its components.

If the compressor is subject to an excessive workload during initial use, its 

potential efficiency will be prematurely compromised and functionality 

soon reduced. During the running in period proceed as follows:

After the first 50 hours carry out-in addition to the scheduled maintenance  

the following tasks:

-  change the compressor oil;

-  check and adjust nuts and bolts.

1.10

RUNNING IN AND TESTING THE COMPRESSOR

1.9

WHERE THE MACHINE MAY 

РУССКИЙ

ВНИМАНИЕ:

-   Перед началом любых работ на компрессоре каждый 

его оператор должен знать на отлично работу 

компрессора, его команды управления, а также должен 

прочесть и понять всю техническую информацию, 

содержащуюся в данном руководстве.

-   Запрещается эксплуатировать компрессор в условиях 

или для целей, отличающихся от указанных в данном 

руководстве. Фирма AEROTECNICA COLTRI не несет 

ответственности за ущерб, неполадки или несчастные 

случаи, произошедшие из-за несоблюдения данного 

запрета.

-   Проверить герметичность фитингов, намочив их водой 

с мылом, и при необходимости устранить утечки.

 Запрещено чинить систему труб под высоким 

давлением с помощью сварки.

- Нельзя полностью опустошать баллоны даже во 

время зимнего хранения, чтобы избежать попадания 

влажного воздуха.

- Запрещается нарушать целостность, изменять или 

модифицировать даже частично оборудование или 

аппаратуру, описываемую в данном руководстве 

по эксплуатации, в частности предусмотренные 

предохранительные устройства и предупредительные 

знаки безопасности людей.

-   Кроме того, запрещается работать в режиме, отличающемся 

от указанного, либо пренебрегать операциями, 

необходимыми для обеспечения безопасности.

 

Особенно важными являются указатели по 

безопасности, кроме информации общего характера, 

приведенной в данном руководстве. 

устройства были спроектированы и выполнены с таким коэффициентом 

запаса прочности, чтобы противостоять воздействиям аномальной 

силы или в любом случае воздействиям силы выше указанной в данном 

руководстве. В производстве использованы материалы наилучшего 

качества, и их ввоз на производство, хранение и применение в цехе 

производится под постоянным контролем для того, чтобы обеспечить 

отсутствие ущерба, порчи и повреждений.

Использование компрессора должно происходить в среде со следующими 

характеристиками, описанными в нижеприведенной таблице.

ТАБЛИЦА ДАННЫХ СРЕДЫ ИСПОЛЬЗОВАНИЯ

Температура окружающей среды

°C - (°F)

Мин.-5°C (+23°F) 

Макс.+40°C (+104°F)

Влажность воздуха

%

макс.80%

Терпимые атмосферные агенты

дождь

град

снег

Нет

Максимальный угол наклона

%

6%

Убедиться, чтобы в месте, выбранном для расположения компрессора, 

имелись соответствующие  условия вентиляции: хороший 

воздухообмен (наличие многих окон), отсутствие пыли, отсутствие 

рисков взрыва, коррозии или возгорания.

При использовании компрессора в температурах выше 40°C требуется 

установить систему климатизации зоны его применения.

Убедиться, что компрессор хорошо освещен, и на нем видна каждая 

деталь (особенно надписи на предупредительных табличках); если 

естественное освещение не соответствует указанным требованиям, 

требуется установить дополнительное искусственное освещение.

Перед отправкой каждый компрессор проходит обкатку и приемочные 

испытания. 

Все же первые 5 часов эксплуатации требуется проявлять повышенную 

осторожность при работе с компрессором, чтобы произошла хорошая 

обкатка разных компонентов.

Если на компрессор будет дана повышенная рабочая нагрузка на 

начальной фазе работы, его потенциальная производительность 

будет преждевременно нарушена, а его функциональность снижена за 

короткий промежуток времени. В период обкатки требуется обращать 

повышенное внимание на следующие пункты:

После первых 50 часов работы, кроме предусмотренного 

техобслуживания, необходимо выполнить следующие операции:

- замена масла компрессора;

- проверка и регулирование крепежных деталей.

1.10

ОБКАТКА И ПРИЕМОЧНЫЕ ИСПЫТАНИЯ КОМПРЕССОРА

1.9

СРЕДА ИСПОЛЬЗОВАНИЯ КОМПРЕССОРА

Содержание MCH-13-16/ET STANDARD

Страница 1: ...13 16 ET STANDARD MCH 13 16 SH SR DY TECH MCH 13 16 SH SR DY MINI TECH HIGH PRESSURE COMPRESSORS FOR PURE BREATHING AIR AND TECHNICAL GASES COMPRESSORE AD ALTA PRESSIONE PER ARIA RESPIRABILE E GAS TEC...

Страница 2: ......

Страница 3: ...irst time or at any other time it is used please remember that AEROTECNICA COLTRI is at your complete disposal For routine or unscheduled maintenance note that AEROTECNICA COLTRI international technic...

Страница 4: ...r 3 closed open the filling valve 2 start the compressor open the bottle valve 4 Once refilling has been completed wait for automatic shutdown of the compressor with the pressure switch close filling...

Страница 5: ...ption 18 3 4 General safety regulations 21 3 4 1 Care and maintenance 21 3 4 2 Fire extinguishers and first aid 21 3 5 Maintenance precautions 21 3 5 1 Periodic replacement of essential safety parts 2...

Страница 6: ...or SH SR DY 43 6 6 3 Automatic condensate discharge Optional only for SH SR DY 43 7 MAINTENANCE 44 7 1 Foreword 44 7 2 General 44 7 3 Unscheduled work 45 7 4 Scheduled maintenance table 45 7 5 Trouble...

Страница 7: ...d herein the operator must possess the required training for operation of the compressor and that he she has read the manual The information instructions for compressor use contained in this manual on...

Страница 8: ...r discovery otherwise the warranty shall be rendered null and void The warranty only covers flaws and faults that occur where the compressor is used properly in compliance with the instructions contai...

Страница 9: ...s where serious negligence is demonstrated WARNING Maintenance and repairs must only be carried out using original spare parts AEROTECNICA COLTRI SpA cannot be held liable for any damages caused by fa...

Страница 10: ...y maintenance tasks so as to prevent burns The high pressure flex hose that connects to the bottle also called the refill hose must be in good condition especially in the areas near the fittings The p...

Страница 11: ...the finest quality their introduction and storage in the company and their utilisation in the workshop are controlled constantly so as to prevent any damage deterioration or malfunction The compressor...

Страница 12: ...liance with EN12021 air quality requisites DANGER The compressor may be used together with Nitrox mixers up to a maximum of 40 oxygen and only with certified systems that feature an alarm system and t...

Страница 13: ...ructions have been drawn up in compliance with EEC Machinery Directive 2006 42 CE and subsequent amendments In any case always observe national safety regulations Do not remove or damage guards labels...

Страница 14: ...and transporting the machine All operators must use accident prevention items such as gloves hard hat eye goggles accident prevention shoes and ear defenders against noise Make sure a first aid cabine...

Страница 15: ...ons that might cause imbalance Operators should be aware of the risk of entrapment caused by clothes or hair getting caught up in moving parts wear a cap to contain long hair Necklaces bracelets and r...

Страница 16: ...to proper working practices will ensure long lasting performance and functionality The manufacturer cannot be held liable for accidents that occur during use of the compressor as a result of the user...

Страница 17: ...or lubricating oil vapours with the compressed air being produced 2 Electrical dangers Use the machine with suitable insulation especially against water and humidity 3 Heat related dangers in compres...

Страница 18: ...NFO LABELS LOCATION Do not use the compressor without having first read the instruction manual supplied with the machine and observed the instructions The user shall pay all necessary attention and ad...

Страница 19: ...g info plates about the dangers that derive from a lack of knowledgeaboutthecompressoranditsfunctionsandtheconsequent risks o Read the use and maintenance manual carefully before using the compressor...

Страница 20: ...Unauthorised unqualified personnel are forbidden from opening the control panel The power supply must always be disconnected before carrying out any work on the control panel Live electrical circuit d...

Страница 21: ...contains disinfectant bandages medicines etc Fire drills must be known Make sure a phone number for emergency medical assistance is kept nearby In the event of fire use a CO2 extinguisher in complianc...

Страница 22: ...out maintenance Oil and grease stains scattered tools or broken pieces constitute a danger to personnel as they may cause slips and falls Always keep the compressor and the surrounding work area clean...

Страница 23: ...g damaged in the event of a malfunction The max pressure as a function of the valve as follows WARNING It is strictly forbidden to carry out any adjustments to the valve to raise its factory preset pr...

Страница 24: ...13 9 9 11 11 20 20 11 ENGLISH 4 2 MACHINE PARTS 1 Frame 2 Pressure gauge 3 Refill hoses connection 4 Condensate discharge valves 5 Oil discharge valves 6 Purifier filter 7 Internal combustion engine...

Страница 25: ...7 8 7 8 7 20 11 6 20 11 6 11 6 11 6 giri min rpm 1350 1350 1370 1570 bar 232 300 330 232 300 330 PSI 3300 4300 4700 3300 4300 4700 l min 135 195 235 315 m3 h 8 11 14 1 18 9 CFM 4 7 6 9 8 3 11 1 10l 0...

Страница 26: ...15 235 315 m3 h 14 1 18 9 14 1 18 9 14 1 18 9 14 1 18 9 14 1 18 9 14 1 18 9 CFM 8 3 11 1 8 3 11 1 8 3 11 1 8 3 11 1 8 3 11 1 8 3 11 1 10l 0 200bar min 8 30 6 20 8 30 6 20 8 30 6 20 8 30 6 20 8 30 6 20...

Страница 27: ...Safety valve 1st stage 8 Cooling pipe 2nd condensate separator LP 9 Condensate separator LP 10 Safety valve 2nd stage 11 Pipe separator 3rd stage 12 Intake valve 3rd stage 13 Outlet valve 3rd stage 1...

Страница 28: ...28 60 TRANSPORTABLE MU MCH1316TRNS 0618 ENGLISH 4 5 WIRING DIAGRAM 4 5...

Страница 29: ...stion engine 5 HANDLING AND INSTALLATION 5 1 UNPACKING 5 2 HANDLING After separating the compressor from its packaging it can be transported to the designated placement area Transfer will require the...

Страница 30: ...and gases If ambient temperatures exceed 40 C air conditioning will be necessary Position the compressor no closer than 1 m to surrounding walls the gap between compressor and ceiling should be at le...

Страница 31: ...an area without the necessary ventilation requisites described in section 5 3 1 Positioning it will be necessary to install an air intake extension leading in from outdoors or a place with the cited...

Страница 32: ...r electrical system a MCH 8 EM Schuko plug supplied b MCH 11 EM 32A 2P E plug not supplied c MCH 13 ET 16A 3P E plug not supplied WARNING Before inserting the plug check that the electrical system com...

Страница 33: ...hree phase electric motors only 6 1 3 Refill hoses connection Check for proper connection of electrical phases by checking that the cooling fan rotates in the direction indicated on the label a on the...

Страница 34: ...lubricating oil 6 2 1 Lubricating oil level check Inspect the refill hoses and make sure there are no cuts holes abrasions leaks etc If necessary replace with new hoses 6 2 3 Checking that the refill...

Страница 35: ...ltation WARNING The use and maintenance manual is an integral part of the compressor and must always be handed over in the event of a change of ownership 6 2 5 Storing technical documentation DANGER T...

Страница 36: ...timer To drain the condensate see section 7 6 Condensate discharge 3 ON pushbutton To start the compressor press the green ON pushbutton 8 The compressor will then run until the pressure that has been...

Страница 37: ...on EM ET STANDARD with CONTROL PANEL Before starting the engine open the condensate discharge points a to prevent a strained start press the start pushbutton f close the condensate discharge points a...

Страница 38: ...b to the STOP position close the fuel tap e 6 4 2 Startingandshuttingdownwithinternalcombustionengine IMPORTANT Every compressor with a petrol or diesel combustion engine is provided with a use and ma...

Страница 39: ...pull the starter handle d until the cord is taut then tug it sharply re accompany the handle gently back to its original position to prevent damage to the start mechanism repeat the procedure if neces...

Страница 40: ...uipped with a safety system that shuts it down automatically when Comes into operation the safety valve without shutting down the compressor The pressure setting on the pressure switch has been reache...

Страница 41: ...completely tightened check that the bleed valve f is closed by rotating it clockwise open the valve d by rotating it anticlockwise start the compressor open the valve e by rotating it anticlockwise c...

Страница 42: ...40 60 440 V 60 Hz THREE PHASE NO YES YES YES YES SC000510 400 50 400 V 50 Hz THREE PHASE NO YES YES YES YES SC000510 230 60 230 V 60 Hz THREE PHASE NO YES YES YES YES SC000510 230 50 230 V 50 Hz THREE...

Страница 43: ...s reached Automatic condensate discharge can be installed on all compressors but only where they are equipped with electric start and battery Use a plastic hose to connect the discharge fittings a to...

Страница 44: ...I SpA Maintenance Service Centre Tel 39 030 99 10 297 Fax 39 030 99 10 283 e mail info coltri com 7 1 FOREWORD To depressurise the entire compressor circuit open the drain valves a Proper preservation...

Страница 45: ...SCHEDULED WORK 7 4 SCHEDULED MAINTENANCE TABLE Checking and cleaning Change IMPORTANT Maintenance interval times are indicative only and may vary according to the conditions under which the compressor...

Страница 46: ...decreasing Valves not working Contact technical assistance 3rd stage piston worn Contact technical assistance Fittings loose leaking seals Check for leaks with soapy water and eliminate them Intake f...

Страница 47: ...rain taps f and collect the condensate in a suitable container Re close the taps An outflow of condensate water with lubricating oil is normal during refills the quantity will depend on the level of h...

Страница 48: ...er cover a by rotating it anticlockwise remove the air filter cartridge b replace the cartridge with a new one re close the cover a screw it back on clockwise 7 7 CHANGING THE INTAKE FILTER DANGER Do...

Страница 49: ...aking sure that model and length are correct check that the characteristics of the new belt are identical to the old one insert the belt in the groove of the motor pulley c insert the belt in the groo...

Страница 50: ...R Do not carry out these tasks if the compressor has only just shut down wait for the compressor to cool All maintenance work must be carried out with the compressor OFF and the power supply lead unpl...

Страница 51: ...remove the filter plug c unscrew the cartridge a from the plug c replace the cartridge a with a new one screw the new cartridge a onto the plug c close the filter plug c and tighten with the wrench b...

Страница 52: ...Do not carry out these tasks if the compressor has only just shut down wait for the compressor to cool Any oil spilt during the oil change could cause personnel to slip wear protective garments and a...

Страница 53: ...lubricating oil Changing the lubricating oil The lubricating oil must be changed every 250 working hours or annually To change the oil proceed as described position a recipient under the drain plug e...

Страница 54: ...R Do not carry out these tasks if the compressor has only just shut down wait for the compressor to cool All maintenance work must be carried out with the compressor OFF and the power supply lead unpl...

Страница 55: ...sion re tighten the cap a 7 12 CHECKING FUEL LEVEL AND TOPPING UP IMPORTANT Before carrying out any work on the engine consult the attached engine use and maintenance manual DANGER When topping up the...

Страница 56: ...disassemble the intake filter restart the compressor and spray a few drops of oil into the air intake hole so that a light film of lubricant is aspirated and penetrates the interior of the compressor...

Страница 57: ...ing unloading of exhausted oils special wastes and toxic harmful wastes that derive from heavy light industry processes Exhausted oils special wastes and toxic harmful waste must be collected by autho...

Страница 58: ...tenance chapter by way of an official stamp signature and inspection date the number of working hours is also registered The maintenance schedules coupons easily let you know when our assistance servi...

Страница 59: ...WORK AND NOTES ASSISTANCE SERVICE STAMP TECHNICIAN S SIGNATURE DATE TYPE OF WORK AND NOTES ASSISTANCE SERVICE STAMP TECHNICIAN S SIGNATURE DATE TYPE OF WORK AND NOTES ASSISTANCE SERVICE STAMP TECHNICI...

Страница 60: ...AEROTECNICA COLTRI Spa Via Colli Storici 177 25015 DESENZANO DEL GARDA BS ITALY Tel 39 030 9910301 Fax 39 030 9910283 www coltri com MU MCH1316TRNS 0618...

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