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C8000 Battery Testing System User Manual 

 

6 

Glossary of Terms

 

 

287 

Serial port 

Serial communications port (RS-232C serial port) on a computer used for 
attaching modems or other serial interface peripheral devices.  An Intel

®

 

compatible PC may have up to 4 COM ports (COM1, COM2, COM3, and COM4). 

Smart Battery 

A battery equipped with circuits that can communicate with a charger. 

State of Charge 

The energy content of a battery. 

State of Health 

The condition of a battery, that considers its capacity, resistance, and self-
discharge. 

SoC 

State of Charge. 

SoH 

State of Health 

SLA 

Sealed lead acid battery chemistry. 

Target Capacity 

The capacity level (as a percentage of the manufacturer-stated battery capacity) 
that a battery must have to pass a test of battery capacity.  The target capacity is 
an arbitrary benchmark set by the user.  The default setting is 80%, but it can be 
changed. 

TCP/IP 

Transmission Control Protocol/Interface Protocol.  A protocol used for computer 
communications. 

Toggle 

A function that has two states (for example On and Off) that are selected 
alternately each time you click the same button or check box. 

Trickle Charge 

A maintenance charge used to compensate for battery self-discharge. 

Содержание C8000

Страница 1: ...Battery Testing System User Manual V2 x Cadex Electronics Inc 22000 Fraserwood Way Richmond British Columbia Canada V6W 1J6 Phone 1 604 231 7777 FAX 1 604 231 7755 Web www cadex com E mail info cadex...

Страница 2: ...obligation to notify any person of such changes Please contact Cadex Electronics Inc service cadex com for suggestions or corrections Disclaimer While every effort is made to ensure that the informati...

Страница 3: ...xplosion Hazard 4 1 1 7 Charge and Discharge Lithium ion Li ion Batteries 5 1 1 8 Shock Hazard 6 1 2 Warranty and Service 7 1 2 1 Warranty Service 7 1 2 2 Non Warranty Repairs 8 1 3 Back Up and Restor...

Страница 4: ...put 17 2 1 5 2 Ethernet Port 17 2 1 5 3 Serial Ports and USB Port 17 2 1 5 4 Cooling Fans 18 2 2 Cadex C8000 Adapter Unit 18 2 2 1 Cadex C8000 Adapter Unit 18 2 2 2 Connect the C8000 Adapter Unit to t...

Страница 5: ...Test Results 45 2 7 2 1 View Test Results 45 2 7 2 2 Print Test Results 46 2 7 2 3 Delete a Test Result 46 2 7 2 4 Delete All Test Results 47 2 7 3 Battery Profiles 48 2 7 3 1 View and Edit a Battery...

Страница 6: ...t Windows Explorer and My Computer to Display File Extensions 75 3 1 3 Create a Database for BatteryLab 75 3 1 4 Back Up the Data Files on the PC 76 3 1 5 Install and Uninstall BatteryLab 76 3 1 5 1 I...

Страница 7: ...Configure C8000 Functions 94 3 1 15 C8000 Settings 94 3 1 16 Alert Window 96 3 1 17 Exit BatteryLab 97 3 2 Configure BatteryLab 98 3 2 1 Results Panel 98 3 2 2 Event Logging 101 3 2 3 Report Template...

Страница 8: ...a 121 3 6 3 12 Cycle Graph 122 3 6 3 13 Print Results 123 3 6 3 14 Print a Battery Test Graph 123 3 6 3 15 Export Test Record Results to a File 123 3 6 3 16 Export Graph Data To a File 124 3 6 3 17 Ex...

Страница 9: ...Sort the C Codes 164 3 10 Programs 164 3 10 1 Factory Default Programs 165 3 10 2 A Custom Program Example 171 3 10 3 A Custom Program with Thermal Chamber Example 175 3 10 4 Add a Program 183 3 10 4...

Страница 10: ...24 3 12 2 Add a Waveform 228 3 12 2 1 Add a Step to a Waveform 230 3 12 2 2 Remove a Step from a Waveform 230 3 12 2 3 Copy a Step to Another Step in a Waveform 230 3 12 2 4 Move the Order of Steps in...

Страница 11: ...Troubleshooting 263 3 15 1 1 Communication Issues 263 3 15 1 2 Frozen Keyboard and LCD Display 263 3 15 1 3 Check IP Addresses 263 3 15 1 4 DAO Error 263 3 15 1 5 Corrupt Database 264 3 15 1 6 Folder...

Страница 12: ......

Страница 13: ...equipment is used in a manner not specified by this documentation the protection provided by this equipment may be impaired Please read this document and equipment labeling before using the equipment...

Страница 14: ...re used to warn of potential hazards Warning or Danger Information that if ignored can result in serious injury or death Caution Information that if ignored can result in damage to the C8000 Battery T...

Страница 15: ...dance with the instructions in this manual it may cause interference with radio communications The equipment has been tested and found to comply with the limits for a Class A digital device pursuant t...

Страница 16: ...0 C 122 F during testing Stop service if the battery s internal temperature exceeds 50 C Allow cold batteries to warm up and hot batteries to cool before charging The temperatures cited here are the b...

Страница 17: ...only available to authorized battery manufacturers Today imports are becoming readily available and often fall into the hands of the inexperienced While most brand name cells are equipped with an inte...

Страница 18: ...ir end use equipment Use the tester only as specified in the documentation Other uses may impair the protection provided by the unit Use only a grounded AC outlet to power the tester Before attempting...

Страница 19: ...without the appropriate model number serial number or safety markings Products used for rental purposes 1 2 1 Warranty Service Before sending the unit for service contact Cadex Technical Support If y...

Страница 20: ...thorization to precede with repairs 1 3 Back Up and Restore Calibration Data It is possible to manually back up the calibration data for each C8000 using the System Update window This calibration data...

Страница 21: ...t IP address Then run BatteryLab and configure BatteryLab to allow connection from the new C8000 Choose Connect to allow BatteryLab to automatically backup the calibration data for the new C8000 This...

Страница 22: ...Cadex C8000 Battery Tester User Manual This manual provides instructions to configure the C8000 and to test batteries Up to four batteries can be tested at any time using one of several testing progra...

Страница 23: ...up copy provided by Cadex Electronics For more information see 1 3 Back Up and Restore Calibration Data 2 1 2 What is in the Box The C8000 box contains 1 C8000 Battery Testing System Part 11 308 0000...

Страница 24: ...C8000 has air vents to allow cooling airflow Do not cover block or obstruct the air vents 2 1 3 Optional C8000 Accessories 2 1 3 1 C8000 Adapter Unit Desktop converter unit that provides cross platfo...

Страница 25: ...real time Capture a power tool load signature or any other electronic device by drilling through a steel beam Then apply a repeatable load signature to any battery to determine performance characteris...

Страница 26: ...xecuting a test and also displays test status and results Use the keypad and arrow buttons to enter information into the fields on the screen 2 1 4 2 Channel Key Buttons There are four channel key but...

Страница 27: ...the LCD Display Use the and arrow keys to move from one field to another Press the Edit key to activate the selected remark field for edits Use the and keys to scroll through the alphabet Press ENTER...

Страница 28: ...ion about the SnapLock Adapter see 2 1 3 3 SnapLockTM Universal Battery Adapter 4 wire versions only If the plastic button on a circuit breaker pops out the breaker has tripped Determine and correct t...

Страница 29: ...the host computer The Ethernet Port on the back panel has two LEDs to indicate communication between the C8000 and a computer Use this port with the TCP IP Settings menu For more information see 3 1...

Страница 30: ...enabled 2 1 5 4 Cooling Fans The thermostatically controlled fans operate automatically to keep the inside of the C8000 at optimum temperature Keep all case vents and fan openings clear to ensure free...

Страница 31: ...ning the ring on the battery connector clockwise until the lock is engaged See 2 3 2 Connect the Power Port Cable to the C8000 for instructions on how to connect the Power Port Cable 3 Push the DB25 f...

Страница 32: ...hieve better accuracy the C8000 utilizes a four wire design where the two main wires provide a path for charge and discharge currents while the other two paths measure the voltage as close to the batt...

Страница 33: ...re 1 Power port cable connector end view Figure 2 Dual power port cable connector end view iii Push the battery connector plug into the desired battery channel outlet on the C8000 then rotate the lock...

Страница 34: ...e cable should be connected for normal operation The cable has six leads as follows Two drive lines with heavy gauge wire to supply the charge and discharge current Two sense lines to measure the volt...

Страница 35: ...RigidArm series when using the C8000 Adapter Unit and SM Bus batteries Custom programs can be configured to control and respond to states of the configurable lines The connector provides the following...

Страница 36: ...er Note Once theC8000 Adapter Unit is connected the input output ports become reserved The following diagrams show the pin and electrical specifications of interfaces for the Auxiliary Input Output Co...

Страница 37: ...Reserved Yellow black 13 Reserved Pink black 14 Ground Green 15 Temperature T Blue 16 Pressure P Purple 17 Differential Analog Input 1 Positive Red white 18 Differential Analog Input 1 Negative Red b...

Страница 38: ...s front panel 4 Ports each including Battery Positive Battery Negative Sense Positive Sense Negative Thermistor Input Thermistor Ground Auxillary Ports I O front panel 4 x DB25 Type each including 4 D...

Страница 39: ...320W total Dual Power Port cable may be to increase the maximum Power Rate to 160W per channel pair External Load may be used to increase Discharge Rate up to 2400W Maximum Charge Discharge Current 3...

Страница 40: ...ronmental RoHS WEEE 2 4 2 Auxillary Port Absolute Maximum Ratings When using the Auxiliary Input Output Connector the voltage settings for the pins must not exceed the absolute maximum ratings otherwi...

Страница 41: ...ting ratings must be set according to the following settings Voltage Setting Operating Rating Voltage at Digital I O 1 4 0 to 5V A Pull up is required open collector Voltage at SMBC SMBD or SMBDIO 0 t...

Страница 42: ...and 2 11 2 User Information 3 If required use LCD Settings to adjust the contrast of the LCD display See 2 11 3 LCD Settings for more information 2 6 User Maintenance for the C8000 2 6 1 User Mainten...

Страница 43: ...the main AC input fuse may need to be replaced Replace fuses only with fuses of the same type and rating Fuse 5x20mm T8A 250V Cadex part number 52 546 0800 Caution Before replacing the fuse unplug th...

Страница 44: ...disk Retrieve test results stored on the C8000 to the BatteryLab database To download the test results to BatteryLab select Retrieve Results from the File menu on the Test Results window For more info...

Страница 45: ...to open the C8000 while it is plugged into an electrical outlet or any peripheral device Severe electrical shock to the service person and or damage to the C8000 could result 2 Use a Phillips screwdri...

Страница 46: ...ng toward the fan until the clip slips in place 1 Replace the cover making sure that no interior wires or cables are caught or pinched between the cover and the C8000 case 2 Replace the seven cover sc...

Страница 47: ...t feature only 3 No Graphing or Detail information for Test Results Summary of information only 4 No Load Capture capabilities When you power on the C8000 without any batteries connected the Main scre...

Страница 48: ...ng BatteryLab 1 Connect the battery 2 Select a battery ID or C Code from the StartUp screen Note If the StartUp screen is minimized the channel status indicates Startup Press the Channel button to max...

Страница 49: ...any given program Test Results Indicates the file name to which the current program s results will be saved to during operation On completion of a program indicates the file to which the results have...

Страница 50: ...M Ohms The resistance of the battery measured in milliohms Displays the latest resistance measurement otherwise N A when resistance measurement is not selected Elapsed The time since starting the prog...

Страница 51: ...unning it can be temporarily suspended Later the program can be resumed 1 From the Channel screen click Suspend The program is immediately interrupted 2 Press Resume to restart the program 2 7 1 3 Abo...

Страница 52: ...40 2 Battery Tester 2 Press OK The Aborted screen appears 2 7 1 4 View Auxiliary Port Information While a program is active the current program configuration can be viewed 1 From the Channel screen pr...

Страница 53: ...ecific Program Step A program may contain one or more action steps The JUMP command allows the ability to move immediately from the current action step to any of the other action steps within the acti...

Страница 54: ...formation Before using any SM Bus battery functions ensure the SM Bus lines from the I O port are connected to the battery Note The temperature reading for SM Bus batteries will still use the Cadex th...

Страница 55: ...000 will ignore this flag and continue the current step D Retries indicates a value between 1 and 10 This option is available for Over Temperature Alarm bit only The setting will indicate to the unit...

Страница 56: ...ogram field press ENTER The Select Program screen appears 3 Select the program to run and press ENTER Note When scrolling through the list of programs all factory programs are indented All custom prog...

Страница 57: ...followed by the sequential number if the test was started using a battery ID or Cx where x is the channel number followed by the sequential number The date shown is the date the test result file was c...

Страница 58: ...Dchg Cycles The number of discharge cycles performed during the test Duration The time it took to complete the test Status Codes Displays the last five status codes regardless if test completed or fa...

Страница 59: ...esult to delete 3 Press DELETE The Confirm Action screen appears 4 Press OK to delete the test result 2 7 2 4 Delete All Test Results To delete all test results 1 From the Main screen select Test Resu...

Страница 60: ...ery Tester 2 Press DELETE ALL The Confirm Action screen appears 3 Press OK to delete all test results 2 7 3 Battery Profiles To add edit and delete battery profiles in the C8000 From the Main menu sel...

Страница 61: ...file in the Battery Profiles screen and press ENTER The Battery Profiles screen appears Edit the information for the battery profile as required and press OK to save the changes When adding or editing...

Страница 62: ...s ENTER For a description of the fields see 2 8 1 2 View and Edit a C Code Edit the details of the battery c code as required and press OK to save the changes Press CANCEL to discard any changes just...

Страница 63: ...diting a c code see 2 8 1 2 View and Edit a C Code Press BACK to return to the Page 1 screen 2 7 3 2 Delete a Battery Profile To delete a battery profile From the Main screen select Batteries and pres...

Страница 64: ...mport or export c codes to and from the C8000 Note The Import and Export functions apply only to SnapLock RigidArm Adapters when using the C8000 Adapter Unit From the Main screen select C Codes and pr...

Страница 65: ...r the cells and rating and press ENTER Press Next and the battery c code information appears Make any required changes and press OK to save the changes See section 2 8 1 2 View and Edit a C Code for d...

Страница 66: ...ter the number of cells Number of cells supported by Battery chemistry NiCD and NiMH up to 30 cells in series 36 Volts nominal SLA batteries up to 18 cells in series 36 Volts nominal Li ion batteries...

Страница 67: ...the total rating field Unit m Ohms The minimal resistance impedance value is required to determine a Pass Fail condition Unit m ohm Range 1 1000 Trickle Rate The current rate of charge discharge when...

Страница 68: ...before terminating Unit C minutes Dchrg Timeout The maximum length of time that a Discharge current can be applied before terminating Unit C minutes Max Chrg Curr The maximum allowable Charge current...

Страница 69: ...rt C Codes screen appears showing which c codes 1 10 were extracted from the SnapLock RigidArm Adapter Next select the c codes to import To select a c code for import select the c code by its correspo...

Страница 70: ...ted from the C8000 The numbered 1 through 10 fields list all c codes contained within the SnapLock RigidArm Adapter In the C Code field press Enter to retrieve a list of c codes currently on the C8000...

Страница 71: ...n select Programs The Custom Programs screen appears 2 9 1 View a Custom Program View the details of a custom program 1 From the Main screen select Programs The Custom Programs screen appears 2 Select...

Страница 72: ...wing the information about the custom program press CANCEL to return to the Custom Programs screen 2 9 2 Delete a Custom Program Custom programs can be deleted only if the security setting is set to D...

Страница 73: ...OK 2 10 Waveforms To view information about a waveform or delete one or more waveforms From the Main screen select Waveforms The Custom Waveforms screen appears The Custom Waveforms screen lists all...

Страница 74: ...cted waveform Note if a version number is not entered when the waveform is created V0 00 is displayed When finished viewing the waveform s information press CANCEL to return to the Custom Waveforms sc...

Страница 75: ...The System Options screen shows 10 menu items Set Clock User Information LCD Contrast Serial Ports TCP IP Settings Maintenance Options Security System Information and Factory Defaults 2 11 1 Set the C...

Страница 76: ...To enter user information 1 From the Main screen select System and press ENTER The System Options screen appears 2 Select User Information and press ENTER The User Information screen appears 3 To acti...

Страница 77: ...contrast of the C8000 s LCD screen 1 From the Main screen select System and press ENTER The System Options screen appears 2 Select LCD Contrast and press ENTER The Set LCD Contrast screen appears 3 Us...

Страница 78: ...eld 4 Press OK 5 Restart the C8000 after modifications 2 11 5 Specify the TCP IP Address on the C8000 Note that the TCP IP addresses must be static IP addresses For more information see 3 1 10 Selecti...

Страница 79: ...s been removed from the DCHP server assignment list 2 11 6 Maintenance Test results for each battery test are saved on the C8000 and are automatically deleted after the specified number of days 1 From...

Страница 80: ...me Hours field to any other value 1 From the Main screen select System and press ENTER The System Options screen appears 2 From the System Options screen select Options and press ENTER The System Opti...

Страница 81: ...ed and the password is entered to disable the security the security will automatically enable after a reboot or after 10 minutes of no activity To deactivate the security permanently disable the secur...

Страница 82: ...IC versions the RDD free space and whether security is enabled or disabled The units MAC and serial number are also shown Each C8000 contains three microprocessors one Coldfire processor and two Digit...

Страница 83: ...e The last time the C8000 was turned on The security password enables or disables the C8000 s security feature The default password is 0000 and security features are disabled by default If a security...

Страница 84: ...ults erases all saved data customized programs waveforms and c codes This data should be backed up before proceeding to restore factory defaults 1 From the Main screen select System and press ENTER Th...

Страница 85: ...tor Supported DC Electronic Loads BK Precision 8510 BK Precision 8514 BK Precision 8518 BK Precision 8520 BK Precision DC Electronic Load Limits The programming of the DC Load will take between 10 90...

Страница 86: ...ate of 60 seconds Programs can be defined to acquire data at a rate of 1 second Only status code changes are acquired immediately Customizable reports can be generated from historical results retrieve...

Страница 87: ...o Display File Extensions A file extension describes a file type A filename and its extension are separated by a period for example Setup exe The extension exe indicates an executable program file To...

Страница 88: ...agnetic tape It is possible to reinstall software but the data files on your computer including test records and calibration data for your C8000s can be restored only if a backup copy exists Scheduled...

Страница 89: ...omatically preserved during the upgrade 3 1 5 1 Install BatteryLab 1 Insert the installation CD into the CD drive 2 Browse your CD drive in Windows Explorer and double click Setup exe If BatteryLab is...

Страница 90: ...tteryLab is installed in the C Program Files Batlab folder by default To install BatteryLab in a different location click Browse The Select Destination Directory window appears Select the location and...

Страница 91: ...ault To install BatteryLab s database in a different location click Browse The Select Destination Directory window appears Select the location and click OK Click Yes to overwrite the existing copy of...

Страница 92: ...install BatteryLab 1 In Control Panel click Add Remove Programs 2 Select Cadex BatteryLab and click Remove 3 You can select either Automatic or Custom If you select Custom select All followed by Next...

Страница 93: ...1 Software Version To see what version of BatteryLab is installed on the computer select About from the Help menu The build number and the location of the database files appears in the About window 3...

Страница 94: ...matically enable security in BatteryLab and connected analyzers To enable and disable security see 2 11 8 Security To select a password select Password Setting from the Database menu You must specify...

Страница 95: ...and the network mask Launch BatteryLab on the host PC to enter the IP address for every C8000 that the host PC will communicate with See 3 1 10 3 Add IP Addresses for C8000s on the PC for information...

Страница 96: ...8 5 TCP IP Settings Use the Cadex C8000 standalone or connected to a TCP IP network and use with Cadex BatteryLab PC software In the standalone option information is specified manually into the C8000...

Страница 97: ...Lab to communication with the C8000 a rule will be required to be configured and granted or allowed communications to the network On the initial execution of the BatteryLab application the majority of...

Страница 98: ...omputer or device uniquely on a TCP IP network Each of the four numbers can range from 0 to 255 If a Network administrator is unavailable follow the instructions below on a computer to determine a uni...

Страница 99: ...notated by using four numbers from 0 through 255 separated by periods Subnet Mask This number identifies the network segment on which the PC is located A subnet mask is a 32 bit number that is notated...

Страница 100: ...ld the computer receive a reply when the C8000 has not been programmed with an IP Address select another IP Address If there is no device on the local network currently using this address the ping req...

Страница 101: ...select the Auto Connect on BatteryLab Startup check box 5 To automatically execute BatteryLab on logon select the Automatically run BatteryLab when I log on to Windows check box In case of a power los...

Страница 102: ...the BatteryLab icon on the desktop If there is no BatteryLab icon on the desktop from the Start menu select Programs BatteryLab BatteryLab The main window for BatteryLab appears 3 1 11 1 The Menu Bar...

Страница 103: ...eal time statuses for the selected C8000 channel Set Clock Sets the computer s clock for one or all C8000s Set Options Sets the system options for the selected C8000 or all C8000s External Device Info...

Страница 104: ...s the Load Capture programs database Waveforms Displays the Waveforms Database window Sequencer Displays the Sequencer window Security Setting Enables or Disables the C8000 and BATTERYLAB Security Set...

Страница 105: ...le system security in BatteryLab and on all connected analyzers Connected analyzer windows will display a padlock indicating security is enabled on the analyzer Note If system security is enabled atte...

Страница 106: ...tc 1 Select Password Setting from the Database menu The Password window appears 2 Enter your password and click OK The Password Updated window appears Note Password verification is required if a passw...

Страница 107: ...commended For more information see 2 11 Specify System Options 5 In the Resume Hours field enter a value 0 24 where 0 off The C8000 will resume a test if this option is set after a power interruption...

Страница 108: ...where x Channel 1 4 yy c code location in the adapter 01 10 For example a c code imported from Channel 3 with a C Code in memory location 1 would be C7301 9 In the RDD Free Space Alert field enter 0...

Страница 109: ...ssue To view information about the next warning error condition click Next To view information about the previous warning error condition click Prev Click Close to close the Alert window Note Closing...

Страница 110: ...nt step Step Description A user defined description of the current step Status The current status of the C8000 channel or program Pgm Name The executing program s name Result The test result of the cu...

Страница 111: ...s an input DigitalIn4 Status of Digital 4 when configured as an input AnalogIn1 Voltage level of Analog Input 1 AnalogIn2 Voltage level of Analog Input 2 AnalogIn3 Voltage level of Analog Input 3 Anal...

Страница 112: ...2 Click Results Panel The Results Panel window appears 3 To add a field to the Results window select the field in the Available Fields column and click Add 4 To remove a field from the Results window...

Страница 113: ...ime status events in C8000s To select the location of the log file and Enable 1 From the Tools menu select BatteryLab Configuration The BatteryLab Configuration window appears Click Event Logging The...

Страница 114: ...be customized with a logo and report headers 1 From the Tools menu select BatteryLab Configuration The BatteryLab Configuration window appears Click Report Template Options The Report Template Option...

Страница 115: ...ay for a variable in the plot select the variable in the Plot Variables column and click Up or Down 5 To display the separate Y axis for the selected variables select the Separate y axis check box 6 S...

Страница 116: ...ery channel Program Step shows all the steps within the program being currently run Selecting a step will display all the parameters of the step within the Action Parameters sub window The parameters...

Страница 117: ...imited to a maximum of 10000 points Zoom Out undo all zoom commands Separate y axis Separates all graphs into individual scales Default checked Auto Scale Automatically scales each graph on the y axis...

Страница 118: ...yLab To view the current C Code for this channel click C Code To view waveforms for this channel click Custom Waveform The Waveforms real time information appears To view the playback of a waveform cl...

Страница 119: ...User Manual 3 Cadex BatteryLab 107 To view smart battery real time information click Smart Battery To view the schedule of programs for this channel click Schedule The Schedule window displays the pro...

Страница 120: ...tle Header from C8000 to the Unit indicated on the analyzer window Wait for the C8000 to connect to BatteryLab before starting to test a battery If the C8000 and software do not connect within 15 to 6...

Страница 121: ...or c code o The type of program selected will filter the available C codes Example SM BUS program will only filter all non SM BUS C codes from the available list o To automatically create a SM BUS C c...

Страница 122: ...atus message To modify the information that appears in the Result Panel select Result Panel in the BatteryLab Configuration window 3 4 1 1 Background Color of Tests Running The background color displa...

Страница 123: ...d choose Suspend 3 4 2 3 Resume a Suspended Test In the C8000 window right click on the channel and choose Resume 3 4 2 4 Simulate a Battery Removal In the C8000 window right click on the channel and...

Страница 124: ...running Note If results for tests NOT started via BatteryLab are retrieved long after Test Results on the C8000 are automatically deleted then there is a chance that the wrong Test Result record will...

Страница 125: ...ll running If a test is started on a C8000 and BatteryLab is not running the Test Results will be saved on the C8000 When BatteryLab is run the next time use the Retrieve Results File menu option on t...

Страница 126: ...ow appears 2 From the File menu select Import Test Results The Open window appears 3 Select the file that contains the test results to import and click Open 3 6 2 Print a Search List To print the sear...

Страница 127: ...ry test information by selecting a record in the Test Result list and clicking View Record 1 From the C8000 menu click Results The Test Results window appears with 100 of the latest results listed Cli...

Страница 128: ...3 6 3 1 Edit a Test Result Record To edit the remarks for a test result 1 From the C8000 menu click Results The Test Results window appears 2 In the Test Results window search for the test result by a...

Страница 129: ...ecord is no longer needed delete it from the database 1 From the C8000 menu click Results The Test Results window appears 2 In the Test Results window search for the test result by battery ID or C Cod...

Страница 130: ...st Record window click Print Record 3 6 3 4 View Details To the Details 1 In the Test Record window click Details 2 The Details window displays a list of all the recorded data 3 6 3 5 View Program Ste...

Страница 131: ...am Steps window displays each program step and the step s parameters 3 6 3 6 View a Battery Test Graph To view a graph of the battery test click Graph in the Test Record window 3 6 3 7 View C Code Inf...

Страница 132: ...BatteryLab 3 6 3 8 Custom Waveform To view custom waveform information click Custom Waveform in the Test Record window Note If no Custom Waveform was used in the program this option will be grayed ou...

Страница 133: ...ayback Waveform was used in the program this option will be grayed out 3 6 3 10 Load Capture Waveform To view a load capture waveform in the Test Record window click Load Capture Waveform Note If no P...

Страница 134: ...anual 122 3 Cadex BatteryLab In the Test Record window click Termination Data Click the Data Point tab to view data point information Click the Graph tab to view termination data in graph form 3 6 3 1...

Страница 135: ...Test Record window click Print Results 3 6 3 14 Print a Battery Test Graph To print a hardcopy of the battery test graph 1 In the Test Record window click Print Graph 2 The Printing window appears 3 C...

Страница 136: ...3 Cadex BatteryLab 2 Click the File name field and type a new name for the file if necessary 3 Click Save 3 6 3 16 Export Graph Data To a File To export graph data 1 In the Test Record window click E...

Страница 137: ...to display required test result fields and to specify optional report headers and a report bitmap After setting the default Report Template test results will appear as described by the Report Templat...

Страница 138: ...C8000 Battery Testing System User Manual 126 3 Cadex BatteryLab 2 Click Add The Password window appears 3 Enter your password and click OK The Template Fields window appears...

Страница 139: ...his report template To quickly select all fields for inclusion in the report template click Select All to exclude all fields from the report template click Clear All 6 To move the position of a field...

Страница 140: ...that will be created from this report template To quickly select all fields for inclusion in the report template click Select All to exclude all fields from the report template click Clear All 5 To mo...

Страница 141: ...ck mark in the Default check box to set the template as the default report template 3 Click OK 3 7 2 4 Delete a Report Template A protected report can be deleted after protection is removed The defaul...

Страница 142: ...rs Click Yes The report template is deleted 4 Click OK 3 7 2 5 Copy a Report Template It is possible to create a report template based on an existing template record Making a copy of an existing templ...

Страница 143: ...ting System User Manual 3 Cadex BatteryLab 131 2 Select the template to copy 3 Click Copy The Copy Report Template window appears 4 Type a name for the new report template 5 Click OK The Template Fiel...

Страница 144: ...in the report template click the field name and then click Move Up or Move Down This sets the order that the fields will appear in reports using this template 6 Click OK The new report template appear...

Страница 145: ...printing reports 1 From the Tools menu select Report Template The Report Templates window appears 2 Click Printer Setup The Print Setup window appears 3 Select the properties paper size and source and...

Страница 146: ...de may be changed at any time The C Code Database window describes a specific battery type and the settings required to process that battery type 3 8 1 Add a Battery ID 1 From the Database menu click...

Страница 147: ...y ID and click OK 5 Type any remarks in the Comment 1 and Comment 2 fields 6 Click OK The new battery ID appears in the Battery ID Database window 3 8 2 Edit a Battery ID To edit a battery ID 1 From t...

Страница 148: ...D Definition window appears 5 Edit the information as required 6 Click OK 3 8 3 Delete a Battery ID To delete a battery ID 1 From the Database menu click Battery ID The Battery ID Database window appe...

Страница 149: ...from BatteryLab option the Confirm window appears Click Yes to delete the battery ID If you select the Delete from Connected C8000 the Delete Battery ID window appears The top half of this window lis...

Страница 150: ...eryLab 3 8 4 Copy a Battery ID Copy a battery ID to create a battery ID 1 From the Database menu click Battery ID The Battery ID Database window appears 2 Select the battery ID to copy 3 Click Copy If...

Страница 151: ...password and click OK The Battery ID Definition window appears 5 Click OK The new battery ID appears in the Battery ID Database window 3 8 5 Import a Battery ID To import a battery ID from a file 1 Fr...

Страница 152: ...Battery Testing System User Manual 140 3 Cadex BatteryLab 2 Click Import If database security is enabled the Password window appears 3 Enter your password and click OK The Import a Battery ID window a...

Страница 153: ...1 4 Click Browse The Open window appears 5 Select the file that contains the battery ID information to import 6 Click Open If the c code specified in the to be imported file already exists this error...

Страница 154: ...stem User Manual 142 3 Cadex BatteryLab 7 An Information window appears with the number of files imported To import a battery ID from the C8000 1 From the Database menu click Battery ID The Battery ID...

Страница 155: ...rity is enabled the Password window appears 3 Enter your password and click OK The Import Battery ID window appears 4 Click From the C8000 5 Select the C8000 that contains the battery ID information t...

Страница 156: ...Battery ID Database window appears 2 Select the battery ID to export Hold the CTRL key down to select multiple records 3 Click Export Click Browse The Save As window appears 4 Type a name for the expo...

Страница 157: ...r Manual 3 Cadex BatteryLab 145 To export a battery ID to the C8000 1 From the Database menu click Battery ID The Battery ID Database window appears 2 Select the battery ID to export Hold the CTRL key...

Страница 158: ...C8000 Battery Testing System User Manual 146 3 Cadex BatteryLab 3 Click Export The Export Battery ID window appears 4 Click To the C8000 A list of connected C8000s appears 5 Click Export...

Страница 159: ...ry IDs The BatteryLab database may contain many battery IDs To sort the battery IDs in ascending order click the Battery ID or C Code column in the Battery ID Database window Click the column a second...

Страница 160: ...current and use the maximum discharge current of the external load Bypass only occurs if the Discharge Playback action is used in a program and is currently active 7 Click OK The new c code appears i...

Страница 161: ...ery configuration Consult the battery specifications before proceeding with the connection for a full description on the Auxillary I O port cable To automatically add a SM BUS c code in BatteryLab 1 S...

Страница 162: ...e requested Charge Voltage If the requested current is ZERO 0 then the system will default to the a 1 0C rate This register is only downloaded if the Chemistry type is equivalent to a CC CV charging a...

Страница 163: ...e Alarm 3 Overcharge Alarm 4 Fully Discharged Alarm 5 Terminate Discharge Any of the above options can be set to one the following conditions a Finished will terminate the program successfully on flag...

Страница 164: ...t a C Code To edit a c code 1 From the Database menu click C Code The C Code Database window appears 2 Select the c code to edit 3 Click Edit If database security is enabled the Password window appear...

Страница 165: ...anual 3 Cadex BatteryLab 153 5 Edit the information as required 6 Click OK 3 9 4 Delete a C Code To delete a c code from BatteryLab 1 From the Database menu click C Code The C Code Database window app...

Страница 166: ...Options window appears 5 If you select Delete from BatteryLab option the Confirm window appears Click Yes to delete the c code 6 If you select the Delete from Connected C8000 the Delete C Code window...

Страница 167: ...3 Cadex BatteryLab 155 3 9 5 Copy a C Code To create a c code based on an existing C Code 1 From the Database menu click C Code The C Code Database window appears 2 Select the c code to copy 3 Click C...

Страница 168: ...ryLab 4 Edit the chemistry settings for the c code as required 5 Type a name for the new c code in the C Code Name field 6 Click OK 3 9 6 Import a C Code To import a c code from a file 1 From the Data...

Страница 169: ...ort and click Open The Information window appears showing the number of c codes imported If the c code already exists click Cancel to terminate the import process altogether or OK to overwrite the exi...

Страница 170: ...g System User Manual 158 3 Cadex BatteryLab 1 From the Database menu click C Code The C Code Database window appears 2 Click Import The Import C Code window appears 3 Click From the C8000 The Import C...

Страница 171: ...tem User Manual 3 Cadex BatteryLab 159 4 5 Select the C8000 that contains the c code to import and click Import or click Import from SnapLock Adapter to see a list of stations the SnapLock RigidArm Ad...

Страница 172: ...apLock RigidArm Adapter Next select the c code s to download Click Import to transfer the c code s file s 3 9 7 Export a C Code To export c codes to a file 1 From the Database menu click C Code The C...

Страница 173: ...4 Click Browse The Save As window appears 5 Type a name for the file in the File name field 6 Click Save All selected c codes are saved to the file An Information window appears with the number of C...

Страница 174: ...BatteryLab 7 Click OK To export c codes to the C8000 1 From the Database menu click C Code The C Code Database window appears 2 Select the c code s to export 3 Select the C8000 to export the c codes...

Страница 175: ...tem User Manual 3 Cadex BatteryLab 163 4 Click To the C8000 The Import Export window appears 5 Click Export All selected c codes are exported to the same file An Information window appears with the nu...

Страница 176: ...y c codes To sort the c codes in ascending order click the C Code column in the C Code Database window Click the column a second time to sort the c codes in descending order 3 10 Programs The Program...

Страница 177: ...onstant current Nighttime Similar to the program above except connect an external light sensor to one of the auxiliary inputs 1 Charge lower current if analog input daytime value proceed to step 2 2 C...

Страница 178: ...or stored batteries for use A new or stored battery may require several charge discharge cycles to form the cells to achieve peak performance Sequence The program cycles discharges and charges the ba...

Страница 179: ...ly charge the battery using the Charge program before running the Discharge only program Sequence The battery is discharged until its voltage reaches the END OF DISCHARGE setting in the C Code and the...

Страница 180: ...EST SETPOINT If the result is above this threshold the program fails the battery Duration 30 to 60 seconds for all chemistries Runtime Function Often referred to as a 5 5 90 test the RunTime program s...

Страница 181: ...ply the Boost program again Duration 3 minutes user may repeat if unsuccessful Warning Failure to follow these precautions may result in serious damage to the Cadex unit and or the battery The Boost p...

Страница 182: ...ery is partially discharged the capacity may be lower than the target capacity This may give a Fail Code 115 or 116 The battery is not necessarily poor Duration Approximately 1 hour for a NiCD battery...

Страница 183: ...rged battery operating over a 10 day period The battery charges for 3 hours at low current simulating early morning sun The battery charges for 6 hours at a higher current simulating mid day sun The b...

Страница 184: ...C8000 Battery Testing System User Manual 172 3 Cadex BatteryLab Step 1 charge at lower current for 3 hours...

Страница 185: ...C8000 Battery Testing System User Manual 3 Cadex BatteryLab 173 Step 2 charge at higher current for 6 hours Step 3 charge at lower current for 3 hours...

Страница 186: ...174 3 Cadex BatteryLab Step 4 discharge at constant current for 12 hours At the end of Step 4 there is a Loop Counter test If the loop counter is 5 or more the test finishes otherwise the test increme...

Страница 187: ...t for 30 minutes simulating the sun being covered blocked and no charge applied The environmental temperature is then increased to 35 C over a 6 hour period while the battery charges at higher current...

Страница 188: ...C8000 Battery Testing System User Manual 176 3 Cadex BatteryLab Step 1 Environment is configured to starting temperature Step 2 Battery is saturated in the early morning environment...

Страница 189: ...8000 Battery Testing System User Manual 3 Cadex BatteryLab 177 Step 3 Environmental Temperature is increased over a 3 hour period Step 4 charge at lower current for 3 hours during the temperature rise...

Страница 190: ...C8000 Battery Testing System User Manual 178 3 Cadex BatteryLab Step 5 Battery is Rested for 30 minutes Step 6 Environmental temperature is increased...

Страница 191: ...C8000 Battery Testing System User Manual 3 Cadex BatteryLab 179 Step 7 charge at high current for 6 hours during the temperature rise Step 8 Battery is Rested for 30 minutes...

Страница 192: ...C8000 Battery Testing System User Manual 180 3 Cadex BatteryLab Step 9 Environmental temperature is decreased Step 10 charge at low current for 3 hours during the temperature decrease...

Страница 193: ...C8000 Battery Testing System User Manual 3 Cadex BatteryLab 181 Step 11 Battery is Rested for 30 minutes Step 12 Environmental temperature is decreased over a 6 hour period...

Страница 194: ...discharge for 6 hours during the temperature fall At the end of Step 13 there is a Loop Counter test If the loop counter is equivalent 9 the test finishes otherwise the test increments the loop counte...

Страница 195: ...stem User Manual 3 Cadex BatteryLab 183 3 10 4 Add a Program To add a custom program to BatteryLab click Programs in the Database menu The Program Database window appears Next click Add T he Add Custo...

Страница 196: ...here is No Test the program will automatically go to the next step on a successful completion of the action step When this program executes the steps are performed in the order listed To change the or...

Страница 197: ...tion point CTP in the C code All Chemistries Recharges the battery if the voltage level drops below the standby voltage of the c code Available for Step zero 0 only Discharge Type Allows the selection...

Страница 198: ...ult shall use the charge current value in the C code to set the rate of charge Recondition None Performs a discharge at the trickle discharge rate as per C code until the end of recondition voltage is...

Страница 199: ...d until the user prompts to continue the service by selecting RESUME Discharge Playback Dchg Device Selection of the Device to perform a discharge Uses a playback waveform to perform a discharge on th...

Страница 200: ...on step the program has the ability to run a test during the action step and take appropriate action based on the result of the test The table below lists the Test Type available for each action step...

Страница 201: ...en at the being of the step against the Temperature value in the program Comparison is conducted every 10s from the start of the program step Impedance Requires resistance value stated in m ohms m ohm...

Страница 202: ...mparator Function Less than Less then or equal to Equal to Greater than or equal to Greater than Not Equal to The selected Test Type with the selected comparator can be viewed in equation format in th...

Страница 203: ...e and If the current step is the last step in the program this action will return to step zero 0 Inc D goto next step None Increments the secondary counter D by one and If the current step is the last...

Страница 204: ...and enter information in to the fields The fields functionalities are defined as shown in the following table Program Parameter Table Field Default State Description of the Program Parameter Program N...

Страница 205: ...Analog input or output port of the C8000 Check mark the Analog ports to enable The Analog output ports have a 0 5 volt range and the output value is controlled in the Action Parameter Tab Analog Inpu...

Страница 206: ...er s name to identify it as a folder a text document icon adjacent to the program s name can identify programs Only one level of folders is permitted 1 From the Database menu click Programs The Progra...

Страница 207: ...10 6 Edit a Program BatteryLab allows edits to custom programs created by the user System and SM Bus programs cannot be edited or copied to create a program 1 From the Database menu click Programs Th...

Страница 208: ...rogram BatteryLab allows deletion of a custom program provided there are no running tests using this program Historical data related to this program is retained for display and reporting operations No...

Страница 209: ...b 197 2 Select the program to delete Click Delete If database security is enabled the Password window appears 3 Enter your password and click OK The Delete Options window appears Select the Delete Fro...

Страница 210: ...tabase menu click Programs The Program Database window appears 2 Select the program to delete Click Delete If database security is enabled the Password window appears 3 Enter your password and click O...

Страница 211: ...System User Manual 3 Cadex BatteryLab 199 4 Select the custom program to delete and click Delete 5 The Confirm window appears 6 Click Yes 3 10 8 Copy a Program It is possible to create a program base...

Страница 212: ...tteryLab 1 From the Database menu click Programs The Program Database window appears 2 Select the program to copy 3 Click Copy If database security is enabled the Password window appears 4 Enter your...

Страница 213: ...ox if the program is to be an active program 7 Type any notes in the Comment 1 and Comment 2 fields as required 8 Select a waveform for the program Click Browse The Waveforms window appears Select the...

Страница 214: ...n Folders Programs can be organized or grouped into folders To move a program to a folder 1 From the Database menu click Programs The Program Database window appears 2 Select the program identified by...

Страница 215: ...uble click the name of the folder to move the program to The target folder appears 5 Click OK The program is moved to the target folder 3 10 10 Import a Program To import a program from a file 1 From...

Страница 216: ...0 Battery Testing System User Manual 204 3 Cadex BatteryLab 2 Click Import If database security is enabled the Password window appears 3 Enter your password and click OK The Import Program window appe...

Страница 217: ...grams The Information window appears with the number of programs imported If the program already exists click Cancel to terminate the import process altogether or OK to overwrite the existing program...

Страница 218: ...ppears 3 Click From the C8000 Select a C8000 first from the list C800s are listed by their IP addresses Select the program to import and click Import The Import Program window shows the programs 4 Sel...

Страница 219: ...al 3 Cadex BatteryLab 207 3 10 11 Export a Program To export a program to a file 1 From the Database menu click Programs The Program Database window appears 2 Select the program to export 3 Click Expo...

Страница 220: ...for the export file in the File Name field 5 Click Save Note that multiple programs can be exported to a single file The Information window appears with the number of programs exported to the file 6...

Страница 221: ...sting System User Manual 3 Cadex BatteryLab 209 2 Select the program to export 3 Click Export The Export a Program window appears 4 Click To the C8000 The Export Program window updates with a list of...

Страница 222: ...ograms To find a specific program click the Search By Program field to move the cursor to that field Next type the first one or two characters of the program to find As BatteryLab locates the partial...

Страница 223: ...the LCU on Channel 1 only The Test Battery caption now changes to Start Capture when the active selected channel is connected to the LCU The channel s status now reads LCU STARTUP 2 Click Start Captu...

Страница 224: ...Perform zero offset Set the zero offset to the current level being measured Reset Zero offset Reset the zero offset to the default value determined when the LCU was connected to the C8000 Reset Captur...

Страница 225: ...igger condition is met When capturing the status reads LCU CAPTURING and FINISH will appear on completion A window appears indicating the status and the Test ID that has been attached to the captured...

Страница 226: ...oltage level is required to start the capture requires Trigger Method and Range definition Range Defines the input voltage range of the analog port selectable ranges 0 5v 0 10v 0 15v Trigger Method De...

Страница 227: ...the Trigger Type parameter s Digital option that allows the selection of the digital input for triggering Remarks Notes about the capture program 3 11 1 Load Capture Programs Database The Load Capture...

Страница 228: ...ds in the Load Capture Program Editor window to describe the load capture program 4 Type a name for the load capture program in the Program Name field 5 Click OK The new load capture program appears i...

Страница 229: ...ser Manual 3 Cadex BatteryLab 217 2 Select the load capture program to edit 3 Click Edit If database security is enabled the Password window appears 4 Enter your password and click OK The Load Capture...

Страница 230: ...Lab 5 Edit the information as required 6 Click OK 3 11 4 Delete a Load Capture Program To delete a load capture program from BatteryLab 1 From the Database menu click Load Capture The Program Database...

Страница 231: ...sword window appears 4 Enter your password and click OK The Confirm window appears Click Yes to delete the load capture program 3 11 5 Copy a Load Capture Program To create a load capture program base...

Страница 232: ...tteryLab 2 Select the load capture program to copy 3 Click Copy The Load Capture Program Editor window appears 4 Edit the settings for the load capture program as required 5 Type a name for the new lo...

Страница 233: ...dex BatteryLab 221 3 11 6 Import a Load Capture Program To import a load capture program from a file 1 From the Database menu click Load Capture The Program Database window appears 2 Click Import The...

Страница 234: ...ms imported If the load capture program already exists click Cancel to terminate the import process altogether or OK to overwrite the existing load capture program Alternatively specify a different na...

Страница 235: ...port The Export a Load Capture Program window appears 4 Click Browse The Save As window appears 5 Type a name for the file in the File name field 6 Click Save All selected load capture programs are sa...

Страница 236: ...apture Programs The BatteryLab database may contain many load capture programs To sort the load capture programs in ascending order click the Name column in the Program Database window Click the colum...

Страница 237: ...C8000 Battery Testing System User Manual 3 Cadex BatteryLab 225 the battery for 550 us and a 200 mA load for 4 ms First select the device compatibility and the maximum steps Step 5 550 us load 2A...

Страница 238: ...BatteryLab Step 6 4 ms load 200 mA Once a GSM waveform is created it can be used in a custom program The following program will charge the battery discharge the battery using a GSM waveform and then...

Страница 239: ...C8000 Battery Testing System User Manual 3 Cadex BatteryLab 227 Step 8 discharge using the GSM waveform Step 9 Charge the battery back up...

Страница 240: ...tteryLab 1 From the Database menu click Waveforms The Waveform Database window appears 2 Select the Custom Load Capture or Playback folder and click Add The Add New Waveform window appears Explanation...

Страница 241: ...200W 8520 120V 240A 2400W Note If there is a charge step in a waveform and a BK device has been selected a five second 0 current step is required between the charge and discharge currents All charge s...

Страница 242: ...p is required when transitioning between charge discharge and vice versa The last waveform step must respect this rule when it is compared with the first waveform step 1 Click Add in the Waveform Edit...

Страница 243: ...es of waveforms are categorized as custom waveforms Waveform 1 Maximum 50 steps with charge discharge steps of any duration Minimum 500s Maximum 12hrs Waveform 2 Maximum 500 steps with charge discharg...

Страница 244: ...System User Manual 232 3 Cadex BatteryLab 7 Select the waveform identified by a text document icon to move to a folder 8 Click Move To The Target Folder window appears 9 If necessary create a folder b...

Страница 245: ...s 11 Click OK The waveform is moved to the target folder Note Waveforms cannot be moved from one group to another The Load Capture Waveforms can be converted from a Load Capture waveform to a Playback...

Страница 246: ...User Manual 234 3 Cadex BatteryLab 2 Select the waveform to edit 3 Click Edit The Waveform Editor window appears 4 Edit the information for the waveform as required 5 Click OK 3 12 5 Delete a Waveform...

Страница 247: ...Options window appears To delete the waveform from BatteryLab select the Delete From BatteryLab check box To delete the waveform from the connected C8000 select the Delete From Connected C8000 check b...

Страница 248: ...2 Select the waveform to copy 3 Click Copy The Waveform Editor window appears 4 Type a name for the new waveform in the Waveform Name field 5 Type any notes in the Comment 1 and Comment 2 fields as re...

Страница 249: ...237 7 Click OK The new waveform appears in the Waveform Database window 3 12 7 Import a Waveform To import a waveform from a file 1 From the Database menu click Waveforms The Waveform Database window...

Страница 250: ...pears with the number of waveforms imported If the waveform already exists click Cancel to terminate the import process altogether or OK to overwrite the existing waveform Alternatively specify a diff...

Страница 251: ...The Import a Waveform window appears 3 Click From the C8000 The window updates with a list of connected C8000s and available waveforms for the selected C8000 4 Select the waveform to import 5 Click Im...

Страница 252: ...Cadex BatteryLab 3 12 8 Export a Waveform To export a waveform to a file 1 From the Database menu click Waveforms The Waveform Database window appears 2 Select the waveform to export 3 Click Export Th...

Страница 253: ...241 4 Select the folder to export the waveforms to and click Export 5 Click Browse The Save As window appears 6 Type a name for the export file in the File Name field 7 Click Save The Information wind...

Страница 254: ...tery Testing System User Manual 242 3 Cadex BatteryLab 8 Click OK To export a waveform to the C8000 1 From the Database menu click Waveforms The Waveform Database window appears 2 Select the waveform...

Страница 255: ...nual 3 Cadex BatteryLab 243 3 Click Export The Export a Waveform window appears 4 Click To the C8000 The window updates with a list of connected C8000s 5 Click Export The Information window appears wi...

Страница 256: ...ht the corresponding waveform s name in the Waveform Database window 3 12 10 Sort the Waveforms The BatteryLab database may contain many waveforms To sort the waveforms in ascending order click the Na...

Страница 257: ...ce 1 From the Database menu click Sequencer The Sequence Database window appears 2 Click Add The Add Program Sequence window appears 3 Select the program to add the program sequence to Next select the...

Страница 258: ...and select a battery ID 6 Type any remarks in the Notes field 7 Click OK The new program sequence appears in the Sequence Database window 3 13 2 Edit a Program Sequence To edit a program sequence 1 Fr...

Страница 259: ...tem User Manual 3 Cadex BatteryLab 247 3 Click Edit If database security is enabled the Password window appears 4 Enter your password and click OK The Modify Program Sequence window appears 5 Edit the...

Страница 260: ...e a program sequence 1 From the Database menu click Sequencer The Sequence Database window appears 2 Select the program sequence to delete 3 Click Delete If database security is enabled the Password w...

Страница 261: ...4 Copy a Program Sequence Copy a program sequence to create a program sequence 1 From the Database menu click Sequencer The Sequence Database window appears 2 Select the program sequence to copy 3 Cl...

Страница 262: ...l 250 3 Cadex BatteryLab 4 Enter your password and click OK The Copy Program Sequence window appears 5 In the Sequence Name field type a name for the new sequence 6 Click OK The new program sequence a...

Страница 263: ...rogram Sequence To import a program sequence from a file 1 From the Database menu click Sequencer The Sequence Database window appears 2 Click Import If database security is enabled the Password windo...

Страница 264: ...yLab 4 Click Browse The Open window appears 5 Select the file that contains the program sequence to import 6 Click Open If the c code specified in the to be imported file already exists this error win...

Страница 265: ...r Manual 3 Cadex BatteryLab 253 7 An Information window appears with the number of program sequences imported To import a program sequence from the C8000 1 From the Database menu click Sequencer The S...

Страница 266: ...Battery Testing System User Manual 254 3 Cadex BatteryLab 2 Click Import If database security is enabled the Password window appears 3 Enter your password and click OK The Import a Sequence window ap...

Страница 267: ...ct the C8000 that contains the program sequence to import 6 Click Import and click OK 3 13 6 Export a Program Sequence Note Only one sequence program may be exported at a time To export a program sequ...

Страница 268: ...00 Battery Testing System User Manual 256 3 Cadex BatteryLab 2 Select the program sequence to export Hold the CTRL key down to select multiple records 3 Click Export The Export a Sequence window appea...

Страница 269: ...As window appears 5 Type a name for the export file in the File name field 6 Click Save 7 An Information window appears with the number of program sequences exported To export a program sequence to t...

Страница 270: ...00 Battery Testing System User Manual 258 3 Cadex BatteryLab 2 Select the program sequence to export Hold the CTRL key down to select multiple records 3 Click Export The Export a Schedule window appea...

Страница 271: ...the cursor to that field Next type the first one or two characters of the program sequence s name to find As BatteryLab locates the partial name it will highlight the corresponding sequence in the Se...

Страница 272: ...ys each connected C8000 with its associated firmware version s IP address and status The System Update file location The Browse button will accept only valid C8000 System Update c8u files to enable th...

Страница 273: ...ind the folder containing the new firmware file on your hard drive The firmware files have a c8u extension you can obtain these from Cadex Electronics Inc 5 Select the new firmware file 6 Click Update...

Страница 274: ...alibration Data To update the calibration data on the C8000s 1 From the Tools menu click System Update The System Update window appears 2 Click Calibration Data 3 To back up the calibration data click...

Страница 275: ...thernet port on the back of the C8000 3 Your network administrator can also ping see Ping the Network to Check for Available IP Address the C8000 to make sure it is communicating properly with the net...

Страница 276: ...to report a DAO error If a centralized server manages folder permissions on your network then you have one of two options to resolve Folder Access Permission issues 1 Uninstall BatteryLab from the def...

Страница 277: ...the Security tab 8 Choose users in the group or user names list 9 Select the Full Control Allow check box 10 Click Advanced 11 Clear the Inherit from parent check box and choose Copy 12 Click OK to cl...

Страница 278: ...stry Battery Chemistry All N A N A N A N A 0x22 Any change to this field to affect all other fields Number of Cells Cells All 1 NiMH 30 N A N A No Maximum Value is Chemistry dependent Any change to th...

Страница 279: ...two Maximum voltages The selection depends on the Nominal voltage selected by the user SLA 2 800 cells 48 048 Li 4 500 cells LiPh 4 200 cells Primary 1 2v nominal 1 800 cells Primary 3v nominal 4 500...

Страница 280: ...arge rate All Rating 100ah 0 055 Maximum Discharge A 0 01 2C 0x14 Rating 100ah 0 200 Low temperature Low temperature limit All 30 80 C Maximum Temperature 0 10 No Zero value is valid High temperature...

Страница 281: ...T Delta T C per minute All 1 10 C Min N A No Charge timeout Maximum duration of a charge before Failure All 0 300 C Minute No Zero value is valid and indicates Parameter is OFF Discharge timeout Maxim...

Страница 282: ...o Discharge Rate during a Recondition Action for NiXX Rating 100ah 0 200 End of recondition NiMH NiCD Minimal Voltage End of discharge V 0 40 0 80 V cell No Reverse load weight NiMH NiCD 0 20 5 12 No...

Страница 283: ...ue is valid and indicates Parameter is OFF Standby voltage SLA Li LiPh End of discharge Minimal Voltage V SLA 2 15 2 45V cell No Li 3 90 4 35V cell LiPh 3 20 3 65V cell Maximum charge voltage The char...

Страница 284: ...arm 5 Terminate Discharge Any of the above options can be set to one the following conditions 1 Finished will terminate the program successfully on flag 2 Fail will terminate the program with a failur...

Страница 285: ...OXIMATELY EQUAL TO THE RATE OF SELF CHARGE FOR NiXX LEAD ACID BATTERIES OR AT A RATE PROGRAMMED IN THE C CODE FOR ALL BATTERY TYPES IF IN A LOW VOLTAGE CONDITION 4 RECONDITIONING FOR NiXX BATTERIES ON...

Страница 286: ...EN DISCONNECTED FROM THE BATTERY TERMINALS 18 RESERVED RESERVED 19 RESTING NO CURRENT IS ACTIVELY BEING APPLIED TO THE BATTERY THROUGH THE BATTERY PORTS 20 INSERTED A BATTERY IS CONNECTED TO THE CHANN...

Страница 287: ...HIGHER THAN THE MAX SAFE OPERATING VOLTAGE AS DEFINED IN THE C CODE 121 REVERSED BATTERY REVERSED 122 SHORTED THE BATTERY VOLTAGE IS EITHER EXTREMELY LOW OR THE TERMINALS HAVE BEEN SHORTED 123 L V TIM...

Страница 288: ...58 RESERVED RESERVED 159 RESERVED RESERVED 160 FUSE DRIVER NO CURRENT OUTPUT HAS BEEN DETECTED FOR 1 MINUTE 161 NO_PARALLEL THE STEP PARALLEL DISCHARGE IS BEING ATTEMPTED TO BE RUN AND NO DUAL PORT CA...

Страница 289: ...LOAD CAPTURE UNIT IS CAPTURING DATA 220 LOOP CNT TEST LOOP COUNTER TEST 221 VOLTAGE TEST VOLTAGE TEST 222 CURRENT TEST CURRENT TEST 223 TEMP TEST TEMPERATURE TEST 224 DELTA T TEST DELTA TEMPERATURE T...

Страница 290: ...n the C code BATTERY REMOVED 17 Battery was removed when the program completed This message appears briefly when the battery is removed If message persists press ESC SUSPEND 26 User suspended the test...

Страница 291: ...temperature has exceeded its maximum setting after service has ended and battery was on trickle charge The trickle charge stops Lower the room temperature Verify that the C Code is correct for the ba...

Страница 292: ...tester Service will resume in a few minutes after the board has cooled down If it reoccurs continuously move the tester to a cooler room TARGET CAPACITY NOT MET after service 116 Final capacity of the...

Страница 293: ...edia such as a writable CD writable DVD or magnetic tape files containing data that was current at the time of backup The latest backup data can be restored to a hard disk in the event that files on t...

Страница 294: ...ected in series or parallel with one another in the battery Check Box A square box displayed in a program dialog box that can contain white space indicating deselected or a check mark indicating selec...

Страница 295: ...user interface window in which a user can enter or select parameters for use by a computer program Dual Port Cable Used to parallel discharge EPSU Emergency power supply unit Field A text box or pull...

Страница 296: ...s that precede the first significant digit 1 through 9 in a number LAN Local area network LCD Liquid Crystal Display A type of display panel often used on the front panel of electronic devices such as...

Страница 297: ...mpere for one hour Abbreviation mAh mOhm Milliohm a measure of resistance or impedance one thousandth of an ohm RMA Return Material Authorization A number or form that must be obtained from Cadex to r...

Страница 298: ...lled current Reconditioning applies only to NiCD and NiMH batteries Reconditioning helps break down large crystals which develop as a result of memory to more desirable small sizes Reconditioning ofte...

Страница 299: ...tance and self discharge SoC State of Charge SoH State of Health SLA Sealed lead acid battery chemistry Target Capacity The capacity level as a percentage of the manufacturer stated battery capacity t...

Страница 300: ...ty fails a UPS converts DC battery power to AC providing AC power for a period of time sufficient for you to shut down the computer USB Universal Serial Bus A serial bus standard to interface devices...

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