6.
Remove ECM. See
4.4 ELECTRONIC CONTROL
MODULE (ECM)
.
NOTE
When removing the ECM, the fastener closest to the shock
assembly has a nut that is captured in the plastic shield below
the ECM. You need to place your finger under the nut when
removing the fastener to prevent the nut from falling out. Slide
the ECM to one side and loosely install the fastener to retain
the nut in the correct location. The rear fastener attaches dir-
ectly to the battery pan.
7.
See Figure 2-93. Remove reservoir retainer fastener (6)
and retainer (7).
8.
Remove the two fasteners (4) holding the preload adjuster
in place.
9.
Remove the nut (9) and thick washer (10) from the lower
shock bolt and raise scissor jack until the lower bolt can
be removed by hand.
10. After removing both shock fasteners (13, 14), remove rear
shock assembly.
NOTES
•
Remove shock assembly through the top of the tail section
(opening beneath rider seat).
•
If preload knob is removed for any reason, there is a spring
and check ball that is held in place by the knob. Use cau-
tion when removing knob in order to not lose spring and
check ball.
•
If it is necessary to remove the preload adjuster knob
fastener, when reinstalling the fastener, tighten to 25-43
in-lbs (2.8-4.9 Nm).
INSTALLATION: FIREBOLT
1.
See
Figure 2-118
. Install upper shock mount and tighten
fastener (5) to 48-52 ft-lbs (65-70.5 Nm).
2.
Install lower shock mount with fasteners, washers (6, 9,
12) and lower shock mount sleeve (8) and tighten to 15-
17 ft-lbs (20.3-23 Nm).
NOTE
Verify that fan spins freely after shock is installed.
3.
Feed rear shock reservoir through tail section. See
D.1 APPENDIX D: HOSE AND WIRE ROUTING
for correct
routing.
a.
Loosely install reservoir in clamp.
b.
See
Figure 2-123
. Temporarily place upper body work
onto tail section and adjust reservoir placement so
the adjuster screw aligns with bodywork.
c.
Tighten clamp on reservoir to 120-144 in-lbs (13.5-
16.2 Nm).
4.
Install cable strap.
NOTE
See
Figure 2-118
. Verify compression adjuster screw is facing
up.
5.
Install upper body work. See
2.39 SUBFRAME TAIL
ASSEMBLY AND BODY WORK: FIREBOLT
.
Connect positive (+) battery cable first. If positive (+) cable
should contact ground with negative (-) cable connected,
the resulting sparks can cause a battery explosion, which
could result in death or serious injury. (00068a)
6.
Connect battery cables to battery: positive cable (red) first.
Tighten to 72-96 in-lbs (8-11 Nm). See
1.5 BATTERY
MAINTENANCE
.
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
7.
Install seat.
1
2
sm00905
1.
Adjuster screw
2.
Adjuster screw alignment hole
Figure 2-123. Adjuster Screw Alignment
INSTALLATION: LIGHTNING
1.
Slide shock absorber through top of tail section.
2.
See
Figure 2-119
. Install rear shock assembly in upper
shock mount. Install fastener (9) and tighten to 48-52 ft-
lbs (65-70.5 Nm).
3.
Install lower shock mount with fasteners (4, 5, 7) and lower
shock mount sleeve (6) and tighten to 15-17 ft-lbs (20.3-
23 Nm).
NOTE
Verify that fan spins freely after shock is installed.
4.
Install rear shock reservoir and reservoir clamp. Tighten
clamp on reservoir to 36-60 in-lbs (4-7 Nm) (all models
except for XB12Ss). For XB12Ss models, tighten fastener
to 80-88 in-lbs (9-10 Nm).
NOTE
For XB9SX, XB12S, and XB12Scg: Verify compression dial
is facing up. See
Figure 2-124
.
5.
Secure vent hose to shock housing with cable tie.
HOME
2009 XB Service: Chassis 2-97
Содержание 2009 XB Series
Страница 1: ...2009 Buell XB Models Service Manual 99490 09Y 2008 Buell Motorcycle Company ...
Страница 4: ...Blank Text Here ...
Страница 6: ...NOTES ...
Страница 22: ...NOTES ...
Страница 76: ...1 54 2009 XB Service Maintenance NOTES ...
Страница 78: ...NOTES ...
Страница 254: ...NOTES ...
Страница 292: ...sm00134 Figure 3 46 Valve Spring Compressor HOME 3 38 2009 XB Service Engine ...
Страница 324: ...sm00207 Figure 3 98 Flanged Oil Line HOME 3 70 2009 XB Service Engine ...
Страница 352: ...NOTES ...
Страница 398: ...NOTES ...
Страница 458: ...5 60 2009 XB Service Drive Transmission NOTES ...
Страница 460: ...NOTES ...
Страница 477: ...sm00366 Figure 6 14 Boot Gap HOME 2009 XB Service Electrical 6 17 ...
Страница 560: ...6 100 2009 XB Service Electrical NOTES ...
Страница 562: ...NOTES ...
Страница 596: ...A 34 2009 XB Service Appendix A Connector Repair NOTES ...
Страница 597: ...TABLE OF CONTENTS SUBJECT PAGE NO B 1 CONNECTORS B 1 B 2 WIRING DIAGRAMS B 3 APPENDIX B WIRING ...
Страница 598: ...NOTES ...
Страница 610: ...Figure B 8 Figure B 8 Main Harness 2009 XB Model Ulysses and Lightning Main Harness 2009 XB Model Ulysses and Lightning ...
Страница 612: ...Figure B 9 Figure B 9 Main Harness 2009 XB Model Firebolt Main Harness 2009 XB Model Firebolt ...
Страница 614: ...Figure B 10 Figure B 10 Engine Management Circuit 2009 XB Model Engine Management Circuit 2009 XB Model ...
Страница 616: ...Figure B 11 Figure B 11 Component Wiring Diagrams 2009 XB Model Component Wiring Diagrams 2009 XB Model ...
Страница 618: ...B 20 2009 XB Service Appendix B Wiring NOTES ...
Страница 620: ...NOTES ...
Страница 624: ...C 4 2009 XB Service Appendix C Conversions NOTES ...
Страница 625: ...TABLE OF CONTENTS SUBJECT PAGE NO D 1 APPENDIX D HOSE AND WIRE ROUTING D 1 APPENDIX D HOSE AND WIRE ROUTING ...
Страница 626: ...NOTES ...
Страница 627: ...D 1 APPENDIX D HOSE AND WIRE ROUTING FIREBOLT HOME 2009 XB Service Appendix D Hose and Wire Routing D 1 ...
Страница 629: ...sm04332 Figure D 2 Rear Brake Systems Top View HOME 2009 XB Service Appendix D Hose and Wire Routing D 3 ...
Страница 630: ...sm04334 Figure D 3 Rear Brake Systems Left Side View HOME D 4 2009 XB Service Appendix D Hose and Wire Routing ...
Страница 641: ...sm04331 Figure D 14 Rear Brake Systems Top View HOME 2009 XB Service Appendix D Hose and Wire Routing D 15 ...
Страница 642: ...sm04335 Figure D 15 Rear Brake Systems Left Side View HOME D 16 2009 XB Service Appendix D Hose and Wire Routing ...
Страница 653: ...sm04333 Figure D 26 Rear Brake Systems Top View HOME 2009 XB Service Appendix D Hose and Wire Routing D 27 ...
Страница 654: ...sm04336 Figure D 27 Rear Brake Systems Left Side View HOME D 28 2009 XB Service Appendix D Hose and Wire Routing ...
Страница 664: ...D 38 2009 XB Service Appendix D Hose and Wire Routing NOTES ...
Страница 666: ...NOTES ...
Страница 672: ...E 6 2009 XB Service Appendix E Active Intake Japanese Models NOTES ...
Страница 673: ...TABLE OF CONTENTS SUBJECT PAGE NO F 1 GLOSSARY F 1 APPENDIX F GLOSSARY ...
Страница 674: ...NOTES ...
Страница 678: ...F 4 2009 XB Service Appendix F Glossary NOTES ...
Страница 704: ...XXVI TORQUE VALUES NOTES ...