Buell 2009 XB Series, Руководство по обслуживанию

Страница: 266 / 712

NOTE
Cut the two cable straps securing the crank position sensor
(CKP) wire to the "V" bracket.
19. Disconnect the CKP [79] on the left side of the "V" bracket.
20. See Figure 3-2 . Remove "V" bracket (2) and fasteners (3)
from main frame.
21. Remove center tie bar (13) from engine.
22. See Figure 3-3 . Remove rear tie bar (2) from frame only.
23. Loosen rear isolator bolt. DO NOT REMOVE.
24. See Figure 3-2 . Remove front isolator bolt (6).
25. Remove front isolator mount (4) from engine.
NOTE
It will be necessary to remove the plastic clip securing the coil
wire to the throttle cable bracket and move harness out of the
way in order to loosen jamnuts on the throttle cables for engine
rotation.
26. Rotate engine down.
1
2
sm00708
1. Rear isolator bolt
2. Rear tie bar
Figure 3-3. Rear Isolator Bolt and Rear Tie Bar (Typical)
ASSEMBLY
NOTES
• If exhaust header was removed during service it must be
torqued with the engine rotated in the down position. It is
not possible to reach fasteners on the rear exhaust at the
head with engine rotated in the up position.
• Tighten header nuts gradually, alternating between studs
to verify that exhaust rings are flush with engine. Tighten
fasteners to 72-96 in-lbs (8.1-10.8 Nm).
1. When repairs have been completed, rotate engine back
up into frame.
NOTE
When installing and tightening isolator bolt it is important to
keep load off of isolator bolt for installation purposes. Alternate
between tightening isolator bolt and raising engine with scissors
jack.
2. See Figure 3-2 . Insert front isolator bolt (6) through front
isolator (4) and loosely thread into frame. Do not tighten
at this point.
3. Install isolator mounting fasteners (5) and tighten to 49-51
ft-lbs (66.4-69.1 Nm).
4. Tighten front isolator bolt to 49-51 ft-lbs (66.4-69.1 Nm).
5. See Figure 3-2 . Tighten rear isolator bolt (20) to 25-27 ft-
lbs (33.9-36.6 Nm).
6. Install rear tie bar (21) to frame and tighten to 25-27 ft-lbs
(33.9-36.6 Nm).
7. See Figure 3-2 . Install center tie bar (13) to engine and
tighten to 30-33 ft-lbs (41-45 Nm).
8. See Figure 3-2 . Install front "V" bracket (2) with oil cooler
to main frame.
a. Install "V" bracket to main frame from the left side of
the vehicle and tighten to 120-144 in-lbs (13.6-16.3
Nm).
b. See Figure 3-2 . Install front tie-bar (3) to "V" bracket
and tighten to 25-27 ft-lbs (33.9-36.6 Nm).
9. Connect CKP [79] and attach CKP wiring harness to "V"
bracket with two cable straps.
10. Remove scissors jack.
11. Connect clutch cable to handlebars and adjust to specific-
ations. See 1.9 CLUTCH/TRANSMISSION/PRIMARY
FLUID .
NOTE
It will be necessary to install the sensor connectors into the
retaining clips securing them to the main frame above the rear
cylinder head.
12. See Figure 3-2 . Attach the following connectors:
a. Cylinder head temperature sensor connector [90]
(10).
b. Oxygen sensor connector [137] (11).
c. Idle air control sensor [87] (6).
d. Throttle position sensor [88] (8).
e. Fuel injector leads [84 &85] (5).
f. Spark plug cables to coil.
NOTE
When installing the throttle cables at the throttle body you need
to avoid allowing the elbows of the throttle cables to rotate up
when tightening the throttle cable jamnuts. This can cause the
cable elbows to contact the frame. See
Figure 3-4 for correct
routing of the cables.
HOME
3-12 2009 XB Service: Engine