5.3
PRIMARY COVER
REMOVAL
1.
Remove seat.
To prevent accidental vehicle start-up, which could cause
death or serious injury, disconnect negative (-) battery
cable before proceeding. (00048a)
2.
Disconnect negative battery cable from battery.
3.
Remove chin fairing. See
2.50 CHIN FAIRING
.
4.
See
Figure 5-1
. Place a drain pan under the
engine/primary area. Remove drain plug (4) and drain
lubricant from primary drive.
5.
Remove engine shift lever assembly (1) and rubber
washer. Use care not to scratch primary cover.
6.
Remove flange head bolt (5).
7.
For Ulysses only, remove shifter bracket fasteners (10)
and shifter bracket (9) from primary cover.
NOTE
It is recommended that the shifter shaft seal be replaced
whenever the primary cover is removed.
8.
Add free play to clutch cable. See
1.9 CLUTCH/TRANS-
MISSION/PRIMARY FLUID, Adjustment
.
9.
See
Figure 5-1
. Loosen locknut (7). Turn chain adjuster
screw (6) counterclockwise to remove tension on primary
chain.
10. See
Figure 5-1
. Remove clutch inspection cover (3).
11. See
Figure 5-2
. Remove the outer ramp and hook (1) from
the cable end (3) and coupling (2). Remove cable end
from slot in coupling. See
5.4 CLUTCH RELEASE
MECHANISM
.
12. See
Figure 5-1
. Remove screws which secure primary
cover (2). Remove cover and gasket.
13. Discard gasket.
14. See
Figure 5-3
. Remove and discard shifter lever oil seal
(19).
15. Clean all parts in a non-volatile cleaning solution or
solvent.
Compressed air can pierce the skin and flying debris from
compressed air could cause serious eye injury. Wear
safety glasses when working with compressed air. Never
use your hand to check for air leaks or to determine air
flow rates. (00061a)
16. Blow parts dry with low pressure compressed air.
8
1
2
3
4
5
10
6
7
9
sm00351
1.
Engine shift lever
2.
Primary cover
3.
Clutch inspection cover
4.
Drain plug
5.
Flange head bolt
6.
Chain adjuster screw
7.
Locknut
8.
Shift linkage assembly
9.
Bracket, shifter (Ulysses only)
10. Fasteners, shifter bracket (Ulysses only)
Figure 5-1. Removing Primary Cover (Ulysses Shown)
3
1
2
sm00268
1.
Outer ramp and hook
2.
Coupling
3.
Cable end
Figure 5-2. Clutch Release Mechanism (Typical)
HOME
5-4 2009 XB Service: Drive/Transmission
Содержание 2009 XB Series
Страница 1: ...2009 Buell XB Models Service Manual 99490 09Y 2008 Buell Motorcycle Company ...
Страница 4: ...Blank Text Here ...
Страница 6: ...NOTES ...
Страница 22: ...NOTES ...
Страница 76: ...1 54 2009 XB Service Maintenance NOTES ...
Страница 78: ...NOTES ...
Страница 254: ...NOTES ...
Страница 292: ...sm00134 Figure 3 46 Valve Spring Compressor HOME 3 38 2009 XB Service Engine ...
Страница 324: ...sm00207 Figure 3 98 Flanged Oil Line HOME 3 70 2009 XB Service Engine ...
Страница 352: ...NOTES ...
Страница 398: ...NOTES ...
Страница 458: ...5 60 2009 XB Service Drive Transmission NOTES ...
Страница 460: ...NOTES ...
Страница 477: ...sm00366 Figure 6 14 Boot Gap HOME 2009 XB Service Electrical 6 17 ...
Страница 560: ...6 100 2009 XB Service Electrical NOTES ...
Страница 562: ...NOTES ...
Страница 596: ...A 34 2009 XB Service Appendix A Connector Repair NOTES ...
Страница 597: ...TABLE OF CONTENTS SUBJECT PAGE NO B 1 CONNECTORS B 1 B 2 WIRING DIAGRAMS B 3 APPENDIX B WIRING ...
Страница 598: ...NOTES ...
Страница 610: ...Figure B 8 Figure B 8 Main Harness 2009 XB Model Ulysses and Lightning Main Harness 2009 XB Model Ulysses and Lightning ...
Страница 612: ...Figure B 9 Figure B 9 Main Harness 2009 XB Model Firebolt Main Harness 2009 XB Model Firebolt ...
Страница 614: ...Figure B 10 Figure B 10 Engine Management Circuit 2009 XB Model Engine Management Circuit 2009 XB Model ...
Страница 616: ...Figure B 11 Figure B 11 Component Wiring Diagrams 2009 XB Model Component Wiring Diagrams 2009 XB Model ...
Страница 618: ...B 20 2009 XB Service Appendix B Wiring NOTES ...
Страница 620: ...NOTES ...
Страница 624: ...C 4 2009 XB Service Appendix C Conversions NOTES ...
Страница 625: ...TABLE OF CONTENTS SUBJECT PAGE NO D 1 APPENDIX D HOSE AND WIRE ROUTING D 1 APPENDIX D HOSE AND WIRE ROUTING ...
Страница 626: ...NOTES ...
Страница 627: ...D 1 APPENDIX D HOSE AND WIRE ROUTING FIREBOLT HOME 2009 XB Service Appendix D Hose and Wire Routing D 1 ...
Страница 629: ...sm04332 Figure D 2 Rear Brake Systems Top View HOME 2009 XB Service Appendix D Hose and Wire Routing D 3 ...
Страница 630: ...sm04334 Figure D 3 Rear Brake Systems Left Side View HOME D 4 2009 XB Service Appendix D Hose and Wire Routing ...
Страница 641: ...sm04331 Figure D 14 Rear Brake Systems Top View HOME 2009 XB Service Appendix D Hose and Wire Routing D 15 ...
Страница 642: ...sm04335 Figure D 15 Rear Brake Systems Left Side View HOME D 16 2009 XB Service Appendix D Hose and Wire Routing ...
Страница 653: ...sm04333 Figure D 26 Rear Brake Systems Top View HOME 2009 XB Service Appendix D Hose and Wire Routing D 27 ...
Страница 654: ...sm04336 Figure D 27 Rear Brake Systems Left Side View HOME D 28 2009 XB Service Appendix D Hose and Wire Routing ...
Страница 664: ...D 38 2009 XB Service Appendix D Hose and Wire Routing NOTES ...
Страница 666: ...NOTES ...
Страница 672: ...E 6 2009 XB Service Appendix E Active Intake Japanese Models NOTES ...
Страница 673: ...TABLE OF CONTENTS SUBJECT PAGE NO F 1 GLOSSARY F 1 APPENDIX F GLOSSARY ...
Страница 674: ...NOTES ...
Страница 678: ...F 4 2009 XB Service Appendix F Glossary NOTES ...
Страница 704: ...XXVI TORQUE VALUES NOTES ...