Buell 2009 XB Series, Руководство по обслуживанию

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switch body, rotate slot in ignition switch body with screwdriver
until proper installation can be achieved.
2. Mate ignition switch to ignition switch body.
3. Install ignition switch body fasteners (1). Tighten to 12-36
in-lbs (1.4-4 Nm).
1
7
2
4 5
6
8
3
sm00477
1. Body fastener (2)
2. Body
3. Spacer
4. Housing
5. Ignition switch
6. Socket head fastener
7. Tamper-resistant Torx fasteners (2)
8. Ignition switch connector [33]
Figure 6-9. Ignition Switch Assembly
Installation
NOTE
When installing the ignition switch it is important to have the
fork lock pin pointing down while sliding the switch into place.
1. See Figure 6-9 . While holding the throttle cables (3) to
your left (the right side of the vehicle), slide the ignition
switch assembly in to your right (the left side of the
vehicle).
2. Install the ignition switch (4) with the fork stop pin (5)
pointing down and, once in place, roll the assembly toward
you and insert the fork stop pin into the upper triple clamp.
3. See Figure 6-9 . Apply LOCTITE 271 (red) to ignition switch
fasteners (6, 7).
4. Install spacer (3) onto fastener (6), and attach ignition
switch assembly to upper triple clamp.
5. Tighten fasteners to 18-20 ft-lbs (24.4-27.1 Nm).
6. See Figure 6-7 . Connect ignition key switch connector [33]
(6) to wiring harness.
7. Install horn connectors [122] (10) and install horn assembly
(11) tightening fastener to 72-96 in-lbs (8-11 Nm).
8. Connect:
a. Instrument cluster connector [39] (2)
b. Left [24] (4) and right [22] (3) handlebar wiring har-
ness connectors
c. Turn signal connectors [31] (5)
d. Turn signal flasher connector [30] (1)
9. Loosely install cable strap around the main wiring harness
and the ignition switch.
10. Install negative battery cable to battery terminal. Tighten
fastener to 72-96 in-lbs (8-11 Nm).
The automatic-on headlamp feature provides increased
visibility of the rider to other motorists. Be sure headlamp
is on at all times. Poor visibility of rider to other motorists
can result in death or serious injury. (00030b)
11. Check ignition switch for proper operation. If operation
fails, verify that all steps were performed.
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
12. Install seat.
13. Install windscreen and tighten fasteners to 10-12 in-lbs
(1.1-1.4 Nm).
ULYSSES
TOOL NAME PART NUMBER
SNAP-ON TAMPER-RESISTANT T45
TORX DRIVER FTXR45E
Removal
1. Remove seat.
To prevent accidental vehicle start-up, which could cause
death or serious injury, disconnect negative (-) battery
cable before proceeding. (00048a)
2. Disconnect negative battery cable.
3. Remove windscreen.
4. See Figure 6-10 and Figure 6-11 . Cut cable strap (7) that
loosely holds main wiring harness to the ignition switch
and disconnect ignition switch connector [33].
5. Figure 6-11 . Use SNAP-ON TAMPER-RESISTANT T45
TORX DRIVER (Part No. FTXR45E) to remove the two
tamper-resistant Torx fasteners (7) securing ignition switch
to upper fork clamp.
6. Remove the final ignition switch fastener (6) along with
spacer (3) located behind the ignition switch.
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2009 XB Service: Electrical 6-13