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Oct./14/ 10

Exclusively for our Twin Spark Super Head +R

We do not take any responsibility for any accident or damage whatsoever arising from the use of the products not in conformity with the instructions in

the manual.

We shall be held free from any responsibility or compensation whatsoever for any glitch in parts other than ours if the glitch takes place after the 

  

installation and use of this product.

These Piston and Cylinder kits are for exclusive use in motorcycles equipped with our TAKEGAWA-made Twin Spark Super Head+R.

In case this set is to be used in a stock crankcase, the crankcase needs to be processed in the section where a sleeve is attached. Please contact your

specialist shop handling internal conbustion products or a motorcycle shop nearby.

Processing of a stock crankcase requires detachment and installation of the engine and separation of the crank case. Please install the products 

  

correctly, referring to HONDA’s genuine parts service manual for the the applicable model numbers of the motorcycles. And this assembly requires 

  

gaskets, etc., which please purchase separately.

This set is for exclusive use in CDI motorcycle, but is compatible only with a stock CDI and CDI of our own make.

Please be informed that we shall be held harmless against any claim against us whatsoever arising out of use of the products in racing and the like.

Please read the following instructions before installation.

Please be informed that the product specifications, design and prices are  subject to change without prior notice.

We shall be held free from any guarantee whatsoever of any trouble caused by the combined use of our products with parts not specified by us.

This manual should be retained for future reference.

Instruction Manual for Cylinder Set  (124 cc)

Thank you for purchasing one of our TAKEGAWA's products.

These Piston and Cylinder kits are for exclusive use in motorcycles equipped with our TAKEGAWA-made Twin Spark Super Head+R.

By giving to the aluminum monobloc casting cylinder the ceramic composite coating, we have succeeded in making the sleeve more durable and more 

wear-proof than the conventional cast-iron sleeves. Moreover, we have designed the sleeve with less piston clearance and less friction loss than the

existing ones. We have also designed the piston to be light in weight, and given molybdenum coating to the skirt for better comfortability.

Please note: Illustrations and photos may vary from actual hardware.

 

Those who are technically unskilled or inexperienced are required not to do the work. (Improper installation due to unskilled technique or lack of

knowledge could lead to parts breakage and consequently to accidents.) 

 

Always use new piston pin circlips, gaskets and packing. (Wear and damage to these parts are likely to cause parts breakage and accidents.)

 ・

Before doing work, place the motorcycle on level ground to stablize the position of your motorcycle for safety's sake. (Otherwise, your motorcycle

could overturn and injure you while you are working.)

 ・

If you find damaged parts when checking and performing maintenance of your motorcycle, do not use these parts any longer,

    and replace them with new ones. The continued use of these damaged parts as they are could lead to accidents.)

 ・

Always start the engine in a well-ventilated place, and do not start it in an airtight place. (Otherwise, you will suffer from carbon monoxide poisoning.)

 ・

Before riding, always check every section for slack in parts like screws. If you find slack ones, screw them up securely to the specified torque.

  

(Or improper torque may cause parts to come off, leading to accidents.)

 ・

When you notice something abnormal with your motorcycle while riding down a road, immediately stop riding and park your motorcyle in a safe place.

  

(Otherwise, the abnormaility could lead to accidents.)

 ・

As gasoline is highly flammable, never place it close to fire. Make sure that nothing flammable is near the gasoline.  (Otherwise, there will be a danger

  

of causing fires.)

 ・

Check or perform maintenance of parts correctly according to the procedures in the instruction manual or a service manual.  (Improper checking or

  

maintenance could lead to an accident.)

 ・

Never use any other part than the specified parts. (Otherwise, there is a possibility of parts breakage, leading to accidents.)

 ・

Always use a torque wrench to screw bolts and nuts tight and securely to the specified torque. (Otherwise, improper torque may result in the 

   

  

breakage or coming off of the bolts and nuts, leading to accidents.)

 ・

As the accumulation of vaporized gasoline is at the high risk of explosion, work in a well-ventilated place.

 ・

Always use high-octane gasoline. (Otherwise, troubles such as engine knocking may cause accidents.)

The following show the envisioned possibility of human death or serious injuries to human bodies as a result of disregarding the
following cautions.

Warning

 

Since this kit is designed and developed for driving in closed races, do not use the kit for running on public roads.

 

Work only when the engine and the muffler are cool. (Otherwise, you will burn yourself.)

 

Prepare right tools for the work, and do the work in the proper and right way.(Otherwise, improper work could cause breakage of parts or injuries

  

to yourself.)

 

As some products and frames have sharp-pointed or protruding portions, please work with greatest care. (Otherwise, you will suffer injuries.)

The following show the envisioned possibility of injuries to human bodies or property damages as a result of disregarding the
following cautions.

Caution

Item Nos

01−04−8224H

01―02―8241

(Cylinder kit)

(Piston kit)

Содержание TwinSpark Super head plus R

Страница 1: ...cidents Always use new piston pin circlips gaskets and packing Wear and damage to these parts are likely to cause parts breakage and accidents Before doing work place the motorcycle on level ground to stablize the position of your motorcycle for safety s sake Otherwise your motorcycle could overturn and injure you while you are working If you find damaged parts when checking and performing mainten...

Страница 2: ... the kind of cylinder head and cylinder Therefore please always use the special gasket for the cylinder head or cylinder The Piston Kit 01 02 8241 contains the parts shown in the above enclosed square with the kit No 1 2 3 4 5 6 7 8 9 10 01 02 8241 2 3 4 5 No Parts Name Qty Qty 1 HA Aluminum cylinder 1 54mm 01 01 0251H 1 2 Piston 1 54mm 13105 2SM T01 LT 1 3 Piston ring set top 2nd oil 1 54mm 01 15...

Страница 3: ...reduced resulting in the damage of the crankcase in some cases which please take note Gasket Dowel pin hole 24 0 1 Dowel pin hole 27 0 2 26 0 1 22 5 0 1 24 5 0 1 φ 5 6 8 φ 5 7 0 Since crankcase boring thins the wall thickness and reduces hardness be careful in tightening stud bolts Please take note that in some cases the crankcase may get damaged during use Furthermore please be informed that we s...

Страница 4: ...cannot be installed usable unusable Tap for 88 Tap for 106 onemountingtap Right sidecrankcase Left sidecrankcase Gasket Aftermodifications Sleeve Cylinder Interference о Check every part Caution Infallibly inspect every part and check consumable parts for damage and wear Measure the internal diameter at the small end of the con rod If larger than 13 03 mm replace it Measure the clearance at the bi...

Страница 5: ...se and fix 8x12 dowel pins onto the dowel pin holes Remove the cloth used to plug holes Fix a cylinder gasket of the kit into the cylinder base of the crankcase Apply engine oil to the entire inner surface of the aluminum cylinder bore Fix a new rubber packing black of the kit onto the oil return hole on the cylinder base of the crankcase Insert the aluminum cylinder into the stud bolts Compressin...

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