CRANKSHAFT
5-110
EAS26150
INSTALLING THE CONNECTING RODS
1. Lubricate:
• Bolt threads
(with the recommended lubricant)
2. Lubricate:
• Crankshaft pins
• Big end bearings
• Connecting rod inner surface
(with the recommended lubricant)
3. Install:
• Big end bearings
• Connecting rods
• Connecting rod caps
(onto the crankshaft pins)
NOTE:
• Align the projections “a” on the big end bear-
ings with the notches “b” in the connecting rods
and connecting rod caps.
• Be sure to reinstall each big end bearing in its
original place.
• Make sure the projection “c” on the connecting
rods face towards the left side of the crank-
shaft.
• Make sure the characters “d” on both the con-
necting rod and connecting rod cap are
aligned.
4. Tighten:
• Connecting rod bolts “1”
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WARNING
EWA12890
• Replace the connecting rod bolts with new
ones.
• Clean the connecting rod bolts.
NOTE:
The tightening procedure of the connecting rod
bolts is angle controlled, therefore tighten the
bolts using the following procedure.
a. Tighten the connecting rod bolts with a torque
wrench.
b. Put a mark “1” on the corner of the connecting
rod bolts “2” and the connecting rod “3”.
Recommended lubricant
Molybdenum disulfide grease
Recommended lubricant
Engine oil
T
R
.
.
Connecting rod bolt (1st)
15 Nm (1.5 m·kg, 11 ft·lb)
Summary of Contents for XV19CTMX(C)
Page 6: ......
Page 8: ......
Page 46: ...ELECTRICAL SPECIFICATIONS 2 19 Spare fuse 3 0 A ...
Page 63: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 36 ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 D D B B D D C C A A B C C B 3 2 1 3 4 6 7 6 7 5 ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 A A A A 1 3 2 4 ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 45 A 1 2 3 4 ...
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 47 A A A 1 5 5 1 3 2 4 B B B B ...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 49 1 2 ...
Page 77: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 50 1 Transfer gear oil pump 2 Middle driven shaft ...
Page 110: ...CABLE ROUTING for XV19CS C XV19C C 2 83 ...
Page 113: ......
Page 150: ...ELECTRICAL SYSTEM 3 37 ...
Page 179: ...FRONT WHEEL 4 26 ...
Page 218: ...HANDLEBAR 4 65 Throttle cable free play 4 0 6 0 mm 0 16 0 24 in ...
Page 330: ...GENERATOR AND STARTER CLUTCH 5 81 ...
Page 368: ...TRANSMISSION 5 119 ...
Page 391: ......
Page 397: ...IGNITION SYSTEM 7 6 ...
Page 405: ...CHARGING SYSTEM 7 14 1 AC magneto 2 Rectifier regulator 4 Main fuse 6 Battery ...
Page 407: ...CHARGING SYSTEM 7 16 ...
Page 460: ...ELECTRICAL COMPONENTS 7 69 16 18 2 11 13 9 8 10 12 14 15 17 1 3 4 5 6 7 ...
Page 490: ......
Page 491: ......
Page 492: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...