CRANKCASE
5-98
ET1D71034
INSTALLING THE BEARING RETAINERS
1. Install:
• Bearing retainers “1”
NOTE:
• Apply locking agent (LOCTITE®) to the
threads of the bearing retainer bolts.
• Stake the bearing retainer bolts “2”.
EAS25690
ASSEMBLING THE CRANKCASE
1. Apply:
• Sealant
(onto the crankcase mating surfaces)
NOTE:
Do not allow any sealant to come into contact
with the oil gallery.
2. Install:
• Oil pipe (“F” mark) “1”
• Oil pipe (“R” mark) “2”
• Dowel pins “3”
• Joint pipe “4”
3. Install:
• Left crankcase
(onto the right crankcase)
NOTE:
Tap lightly on the left crankcase with a soft-face
hammer.
4. Install:
• Crankcase bolts (M6)
• Crankcase bolts (M8)
NOTE:
• Lubricate the bolt threads with engine oil.
• Tighten each bolt 1/4 of a turn at a time, in stag-
es and in a crisscross pattern.
• Tighten the bolts in numerical order (refer to
the numbers in the illustration).
• M8
×
90 mm bolts: “1”, “2”
• M8
×
65 mm bolt: “3”
• M6
×
100 mm bolts: “4”, “9”–“11”
• M6
×
80 mm bolt: “12”
• M6
×
70 mm bolts: “13”–“16”
• M6
×
60 mm bolts: “5”–“8”
• M6
×
35 mm bolts: “17”–“24”
Yamaha bond No. 1215
90890-85505
(Three Bond No.1215®)
2
2
1
1
T
R
.
.
Crankcase bolt (M6)
10 Nm (1.0 m·kg, 7.2 ft·lb)
Crankcase bolt (M8)
24 Nm (2.4 m·kg, 17 ft·lb)
3
3
4
1
2
Summary of Contents for XV19CTMX(C)
Page 6: ......
Page 8: ......
Page 46: ...ELECTRICAL SPECIFICATIONS 2 19 Spare fuse 3 0 A ...
Page 63: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 36 ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 D D B B D D C C A A B C C B 3 2 1 3 4 6 7 6 7 5 ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 A A A A 1 3 2 4 ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 45 A 1 2 3 4 ...
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 47 A A A 1 5 5 1 3 2 4 B B B B ...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 49 1 2 ...
Page 77: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 50 1 Transfer gear oil pump 2 Middle driven shaft ...
Page 110: ...CABLE ROUTING for XV19CS C XV19C C 2 83 ...
Page 113: ......
Page 150: ...ELECTRICAL SYSTEM 3 37 ...
Page 179: ...FRONT WHEEL 4 26 ...
Page 218: ...HANDLEBAR 4 65 Throttle cable free play 4 0 6 0 mm 0 16 0 24 in ...
Page 330: ...GENERATOR AND STARTER CLUTCH 5 81 ...
Page 368: ...TRANSMISSION 5 119 ...
Page 391: ......
Page 397: ...IGNITION SYSTEM 7 6 ...
Page 405: ...CHARGING SYSTEM 7 14 1 AC magneto 2 Rectifier regulator 4 Main fuse 6 Battery ...
Page 407: ...CHARGING SYSTEM 7 16 ...
Page 460: ...ELECTRICAL COMPONENTS 7 69 16 18 2 11 13 9 8 10 12 14 15 17 1 3 4 5 6 7 ...
Page 490: ......
Page 491: ......
Page 492: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...