CRANKCASE
5-94
EAS25540
CRANKCASE
Separating the crankcase
Order
Job/Parts to remove
Q’ty
Remarks
Engine
Refer to “ENGINE REMOVAL” on page 5-1.
Camshafts
Refer to “CAMSHAFTS” on page 5-17.
Pistons
Refer to “CYLINDERS AND PISTONS” on
page 5-48.
Left balancer driven gear housing
Refer to “CLUTCH” on page 5-53.
Shift shaft
Refer to “SHIFT SHAFT” on page 5-75.
Generator rotor
Refer to “GENERATOR AND STARTER
CLUTCH” on page 5-77.
1
Neutral switch
1
2
Oil pipe 3
1
3
Oil strainer
2
4
Oil delivery pipe 3
1
5
Engine oil pump driven gear stopper
1
6
Engine oil pump driven gear
1
7
Oil baffle plate (left crankcase)
1
8
Left crankcase
1
9
Dowel pin
2
New
1
11
9
4
5
6
2
(5)
7
3
13
8
9
10
12
T
R
.
.
10 Nm (1.0 m
•
kg, 7.2 ft
•
Ib)
T
R
.
.
24 Nm (2.4 m
•
kg, 17 ft
•
Ib)
T
R
.
.
10 Nm (1.0 m
•
kg, 7.2 ft
•
Ib)
T
R
.
.
10 Nm (1.0 m
•
kg, 7.2 ft
•
Ib)
T
R
.
.
10 Nm (1.0 m
•
kg, 7.2 ft
•
Ib)
T
R
.
.
10 Nm (1.0 m
•
kg, 7.2 ft
•
Ib)
3
New
T
R
.
.
10 Nm (1.0 m
•
kg, 7.2 ft
•
Ib)
LS
New
LT
LT
New
New
LS
New
New
(6)
LS
LT
LT
LT
T
R
.
.
43 Nm (4.3 m
•
kg, 31 ft
•
Ib)
(4)
LS
LT
(4)
(4)
(8)
LT
T
R
.
.
10 Nm (1.0 m
•
kg, 7.2 ft
•
Ib)
LS
LT
Summary of Contents for XV19CTMX(C)
Page 6: ......
Page 8: ......
Page 46: ...ELECTRICAL SPECIFICATIONS 2 19 Spare fuse 3 0 A ...
Page 63: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 36 ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 D D B B D D C C A A B C C B 3 2 1 3 4 6 7 6 7 5 ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 A A A A 1 3 2 4 ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 45 A 1 2 3 4 ...
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 47 A A A 1 5 5 1 3 2 4 B B B B ...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 49 1 2 ...
Page 77: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 50 1 Transfer gear oil pump 2 Middle driven shaft ...
Page 110: ...CABLE ROUTING for XV19CS C XV19C C 2 83 ...
Page 113: ......
Page 150: ...ELECTRICAL SYSTEM 3 37 ...
Page 179: ...FRONT WHEEL 4 26 ...
Page 218: ...HANDLEBAR 4 65 Throttle cable free play 4 0 6 0 mm 0 16 0 24 in ...
Page 330: ...GENERATOR AND STARTER CLUTCH 5 81 ...
Page 368: ...TRANSMISSION 5 119 ...
Page 391: ......
Page 397: ...IGNITION SYSTEM 7 6 ...
Page 405: ...CHARGING SYSTEM 7 14 1 AC magneto 2 Rectifier regulator 4 Main fuse 6 Battery ...
Page 407: ...CHARGING SYSTEM 7 16 ...
Page 460: ...ELECTRICAL COMPONENTS 7 69 16 18 2 11 13 9 8 10 12 14 15 17 1 3 4 5 6 7 ...
Page 490: ......
Page 491: ......
Page 492: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...