REAR BRAKE
............................................................................................... 4-47
INTRODUCTION ..................................................................................... 4-53
CHECKING THE REAR BRAKE DISC.................................................... 4-53
REPLACING THE REAR BRAKE PADS................................................. 4-53
REMOVING THE REAR BRAKE CALIPER ............................................ 4-54
DISASSEMBLING THE REAR BRAKE CALIPER .................................. 4-54
CHECKING THE REAR BRAKE CALIPER............................................. 4-55
ASSEMBLING THE REAR BRAKE CALIPER ........................................ 4-55
INSTALLING THE REAR BRAKE CALIPER........................................... 4-55
REMOVING THE REAR BRAKE MASTER CYLINDER ......................... 4-56
CHECKING THE REAR BRAKE MASTER CYLINDER .......................... 4-57
ASSEMBLING THE REAR BRAKE MASTER CYLINDER...................... 4-57
INSTALLING THE REAR BRAKE MASTER CYLINDER ........................ 4-57
HANDLEBAR
................................................................................................ 4-59
REMOVING THE HANDLEBAR.............................................................. 4-63
CHECKING THE HANDLEBAR .............................................................. 4-63
INSTALLING THE HANDLEBAR ............................................................ 4-63
FRONT FORK
................................................................................................ 4-66
REMOVING THE FRONT FORK LEGS.................................................. 4-71
DISASSEMBLING THE FRONT FORK LEGS ........................................ 4-71
CHECKING THE FRONT FORK LEGS .................................................. 4-72
ASSEMBLING THE FRONT FORK LEGS .............................................. 4-72
INSTALLING THE FRONT FORK LEGS (for XV19S(C)/ XV19M(C)/
XV19CTS(C)/ XV19CTM(C)) .................................................................. 4-75
INSTALLING THE FRONT FORK LEGS (for XV19CS(C)/ XV19C(C))... 4-76
STEERING HEAD
.......................................................................................... 4-77
REMOVING THE LOWER BRACKET..................................................... 4-81
CHECKING THE STEERING HEAD ....................................................... 4-81
INSTALLING THE STEERING HEAD (for XV19S(C)/ XV19M(C)/
XV19CTS(C)/ XV19TMX(C)) .................................................................. 4-81
INSTALLING THE STEERING HEAD (for XV19CS(C)/ XV19C(C)) ....... 4-82
REAR SHOCK ABSORBER ASSEMBLY AND SWINGARM
...................... 4-83
HANDLING THE REAR SHOCK ABSORBER ........................................ 4-86
DISPOSING OF A REAR SHOCK ABSORBER ..................................... 4-86
REMOVING THE REAR SHOCK ABSORBER ASSEMBLY AND
SWINGARM ........................................................................................... 4-86
CHECKING THE REAR SHOCK ABSORBER ASSEMBLY ................... 4-87
CHECKING THE CONNECTING ARM AND RELAY ARM ..................... 4-87
CHECKING THE SWINGARM ................................................................ 4-87
INSTALLING THE RELAY ARM, REAR SHOCK ABSORBER
ASSEMBLY AND CONNECTING ARMS ............................................... 4-87
INSTALLING THE SWINGARM .............................................................. 4-89
Summary of Contents for XV19CTMX(C)
Page 6: ......
Page 8: ......
Page 46: ...ELECTRICAL SPECIFICATIONS 2 19 Spare fuse 3 0 A ...
Page 63: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 36 ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 D D B B D D C C A A B C C B 3 2 1 3 4 6 7 6 7 5 ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 A A A A 1 3 2 4 ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 45 A 1 2 3 4 ...
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 47 A A A 1 5 5 1 3 2 4 B B B B ...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 49 1 2 ...
Page 77: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 50 1 Transfer gear oil pump 2 Middle driven shaft ...
Page 110: ...CABLE ROUTING for XV19CS C XV19C C 2 83 ...
Page 113: ......
Page 150: ...ELECTRICAL SYSTEM 3 37 ...
Page 179: ...FRONT WHEEL 4 26 ...
Page 218: ...HANDLEBAR 4 65 Throttle cable free play 4 0 6 0 mm 0 16 0 24 in ...
Page 330: ...GENERATOR AND STARTER CLUTCH 5 81 ...
Page 368: ...TRANSMISSION 5 119 ...
Page 391: ......
Page 397: ...IGNITION SYSTEM 7 6 ...
Page 405: ...CHARGING SYSTEM 7 14 1 AC magneto 2 Rectifier regulator 4 Main fuse 6 Battery ...
Page 407: ...CHARGING SYSTEM 7 16 ...
Page 460: ...ELECTRICAL COMPONENTS 7 69 16 18 2 11 13 9 8 10 12 14 15 17 1 3 4 5 6 7 ...
Page 490: ......
Page 491: ......
Page 492: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...