4
CHASSIS
GENERAL CHASSIS
....................................................................................... 4-1
REMOVING THE WINDSHIELD ............................................................... 4-2
ASSEMBLING THE WINDSHIELD ........................................................... 4-2
INSTALLING THE WINDSHIELD.............................................................. 4-2
REMOVING THE BACKREST .................................................................. 4-5
ASSEMBLING THE BACKREST............................................................... 4-5
INSTALLING THE BACKREST ................................................................. 4-5
CHECKING THE SIDEBAG BRACKET SPRING NUTS ........................... 4-8
FRONT WHEEL
............................................................................................. 4-18
REMOVING THE FRONT WHEEL.......................................................... 4-22
DISASSEMBLING THE FRONT WHEEL................................................ 4-22
CHECKING THE FRONT WHEEL .......................................................... 4-22
ASSEMBLING THE FRONT WHEEL...................................................... 4-23
ADJUSTING THE FRONT WHEEL STATIC BALANCE ......................... 4-23
INSTALLING THE FRONT WHEEL (FRONT BRAKE DISCS) ............... 4-24
REAR WHEEL
............................................................................................... 4-27
REMOVING THE REAR WHEEL (DISC) ................................................ 4-32
DISASSEMBLING THE REAR WHEEL .................................................. 4-32
CHECKING THE REAR WHEEL............................................................. 4-32
CHECKING THE REAR BRAKE CALIPER BRACKET ........................... 4-32
CHECKING THE REAR WHEEL DRIVE HUB ........................................ 4-33
CHECKING AND REPLACING THE REAR WHEEL PULLEY ............... 4-33
ASSEMBLING THE REAR WHEEL ........................................................ 4-33
ADJUSTING THE REAR WHEEL STATIC BALANCE............................ 4-33
INSTALLING THE REAR WHEEL (DISC)............................................... 4-33
FRONT BRAKE
............................................................................................. 4-35
INTRODUCTION ..................................................................................... 4-40
CHECKING THE FRONT BRAKE DISCS ............................................... 4-40
REPLACING THE FRONT BRAKE PADS .............................................. 4-41
REMOVING THE FRONT BRAKE CALIPERS ....................................... 4-42
DISASSEMBLING THE FRONT BRAKE CALIPERS.............................. 4-42
CHECKING THE FRONT BRAKE CALIPERS ........................................ 4-43
ASSEMBLING THE FRONT BRAKE CALIPERS.................................... 4-43
INSTALLING THE FRONT BRAKE CALIPERS ...................................... 4-43
REMOVING THE FRONT BRAKE MASTER CYLINDER ....................... 4-44
CHECKING THE FRONT BRAKE MASTER CYLINDER........................ 4-45
ASSEMBLING THE FRONT BRAKE MASTER CYLINDER ................... 4-45
INSTALLING THE FRONT BRAKE MASTER CYLINDER...................... 4-45
Summary of Contents for XV19CTMX(C)
Page 6: ......
Page 8: ......
Page 46: ...ELECTRICAL SPECIFICATIONS 2 19 Spare fuse 3 0 A ...
Page 63: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 36 ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 D D B B D D C C A A B C C B 3 2 1 3 4 6 7 6 7 5 ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 A A A A 1 3 2 4 ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 45 A 1 2 3 4 ...
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 47 A A A 1 5 5 1 3 2 4 B B B B ...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 49 1 2 ...
Page 77: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 50 1 Transfer gear oil pump 2 Middle driven shaft ...
Page 110: ...CABLE ROUTING for XV19CS C XV19C C 2 83 ...
Page 113: ......
Page 150: ...ELECTRICAL SYSTEM 3 37 ...
Page 179: ...FRONT WHEEL 4 26 ...
Page 218: ...HANDLEBAR 4 65 Throttle cable free play 4 0 6 0 mm 0 16 0 24 in ...
Page 330: ...GENERATOR AND STARTER CLUTCH 5 81 ...
Page 368: ...TRANSMISSION 5 119 ...
Page 391: ......
Page 397: ...IGNITION SYSTEM 7 6 ...
Page 405: ...CHARGING SYSTEM 7 14 1 AC magneto 2 Rectifier regulator 4 Main fuse 6 Battery ...
Page 407: ...CHARGING SYSTEM 7 16 ...
Page 460: ...ELECTRICAL COMPONENTS 7 69 16 18 2 11 13 9 8 10 12 14 15 17 1 3 4 5 6 7 ...
Page 490: ......
Page 491: ......
Page 492: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...