ENGINE
3-18
1. Check:
• Front exhaust pipe “1”
• Rear exhaust pipe “2”
• Muffler “3”
• Muffler bracket “4”
Cracks/damage
→
Replace.
• Gaskets “5”
Exhaust gas leaks
→
Replace.
2. Check:
Tightening torque
• Front exhaust pipe nuts “6”
• Front exhaust pipe and rear exhaust pipe bolt
“7”
• Rear exhaust pipe nuts “8”
• Rear exhaust pipe and muffler bolt “9”
• Muffler and muffler bracket bolts “10”
• Muffler bracket and frame bolts “11”
EAS1D77002
CHECKING THE EXHAUST SYSTEM (for
XV19CS(C)/ XV19C(C))
The following procedure applies to all of the ex-
haust pipes and gaskets.
1. Check:
• Front exhaust pipe “1”
• Rear exhaust pipe “2”
• Muffler “3”
• Muffler bracket “4”
Cracks/damage
→
Replace.
• Gaskets “5”
Exhaust gas leaks
→
Replace.
2. Check:
Tightening torque
• Front exhaust pipe nuts “6”
• Front exhaust pipe and rear exhaust pipe bolt
“7”
• Rear exhaust pipe nuts “8”
• Rear exhaust pipe and muffler bolt “9”
• Muffler and muffler bracket bolts “10”
• Muffler bracket and frame bolts “11”
• Muffler and frame bolt “12”
T
R
.
.
Front exhaust pipe nut
20 Nm (2.0 m·kg, 14 ft·lb)
Front exhaust pipe and rear ex-
haust pipe bolt
20 Nm (2.0 m·kg, 14 ft·lb)
Rear exhaust pipe nut
24 Nm (2.4 m·kg, 17 ft·lb)
Rear exhaust pipe and muffler
bolt
20 Nm (2.0 m·kg, 14 ft·lb)
Muffler and muffler bracket bolt
29 Nm (2.9 m·kg, 21 ft·lb)
Muffler bracket and frame bolt
53 Nm (5.3 m·kg, 38 ft·lb)
LOCTITE®
10
11
3
4
8
9
5
2
7
5
5
1
6
5
LT
LT
T
R
.
.
Front exhaust pipe nut
20 Nm (2.0 m·kg, 14 ft·lb)
Front exhaust pipe and rear ex-
haust pipe bolt
20 Nm (2.0 m·kg, 14 ft·lb)
Rear exhaust pipe nut
24 Nm (2.4 m·kg, 17 ft·lb)
Rear exhaust pipe and muffler
bolt
20 Nm (2.0 m·kg, 14 ft·lb)
Muffler and muffler bracket bolt
29 Nm (2.9 m·kg, 21 ft·lb)
Muffler bracket and frame bolt
53 Nm (5.3 m·kg, 38 ft·lb)
LOCTITE®
Muffler and frame bolt
20 Nm (2.0 m·kg, 14 ft·lb)
Summary of Contents for XV19CTMX(C)
Page 6: ......
Page 8: ......
Page 46: ...ELECTRICAL SPECIFICATIONS 2 19 Spare fuse 3 0 A ...
Page 63: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 36 ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 D D B B D D C C A A B C C B 3 2 1 3 4 6 7 6 7 5 ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 A A A A 1 3 2 4 ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 45 A 1 2 3 4 ...
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 47 A A A 1 5 5 1 3 2 4 B B B B ...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 49 1 2 ...
Page 77: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 50 1 Transfer gear oil pump 2 Middle driven shaft ...
Page 110: ...CABLE ROUTING for XV19CS C XV19C C 2 83 ...
Page 113: ......
Page 150: ...ELECTRICAL SYSTEM 3 37 ...
Page 179: ...FRONT WHEEL 4 26 ...
Page 218: ...HANDLEBAR 4 65 Throttle cable free play 4 0 6 0 mm 0 16 0 24 in ...
Page 330: ...GENERATOR AND STARTER CLUTCH 5 81 ...
Page 368: ...TRANSMISSION 5 119 ...
Page 391: ......
Page 397: ...IGNITION SYSTEM 7 6 ...
Page 405: ...CHARGING SYSTEM 7 14 1 AC magneto 2 Rectifier regulator 4 Main fuse 6 Battery ...
Page 407: ...CHARGING SYSTEM 7 16 ...
Page 460: ...ELECTRICAL COMPONENTS 7 69 16 18 2 11 13 9 8 10 12 14 15 17 1 3 4 5 6 7 ...
Page 490: ......
Page 491: ......
Page 492: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...