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Analitical index

English

Packing and unpacking

General information about the machine

Part replacement, instructions for

General information about the machine

Picture

Attachments

139

Position of information and safety plates

General information about the machine

Procedure to request technical assistance

General and safety information.

Product clogging removal in the feeding unit

Product feeding unit (with simple feeder)

106

Programmed maintenance intervals chart

General information about the machine

Purpose of this manual

General and safety information

Putting the machine into service

General information about the machine

Residual risks

General information about the machine

Road circulation

General information about the machine

Rotor hydraulic unit with "Drop floor"

Attachments

148

Safety devices

General information about the machine

Safety rules about loading and transport
operations

General and safety information

Safety rules about maintenance and adjustments

General and safety information

Safety rules about road circulation

General and safety information

Safety rules about use and operation

General and safety information

Safety rules for the environmental impact

General and safety information

Safety signs, description

General and safety information

Safety, devices

General information about the machine

Sensor cable 0°

Attachments

136

Sensor cable 90°

Attachments

137

Solenoid valve cable

Attachments

138

Special maintenance

General information about the machine

Supply cable

Attachments

132

Tail gate/bale density hydraulic control valve

Attachments

152

Technical data RV 4116 F

General information about the machine

Technical data RV 4116 R

General information about the machine

Technical data RV 4118 F

General information about the machine

Technical data RV 4118 R

General information about the machine

Terminologies and glossary

General and safety information

Troubles, causes, remedies

Failure information

Unpacking and packing

General information about the machine

Use and operation, instructions for

General information about the machine

User’s manual

General and safety information

Summary of Contents for RV 4116

Page 1: ...Operation and maintenance manual Edition 11 2010 Printing date xxx Language GB Series xxx Serial number xxx Code 9820D11GB RV 4116 RV 4118...

Page 2: ......

Page 3: ...ual in a well known and easily accessible place in order to have it always at disposal when you need to read it The user and maintenance information which is an integral part of agricultural machinery...

Page 4: ...s the standard policy of the company which reserves the right to modify this document without prior notification provided this does not constitute a safety risk 2009 Author of the texts illustrations...

Page 5: ...CONFORMITY The Company 1 declares under its sole responsibility that the agricultural machinery with the function of PICK UP BALER manufactured in the listed models 2 each of them is identified by a...

Page 6: ...DBALLPRESSE realisert med modellene som er oppf rt 2 som hver kan identifiseres av et serienummer blandt verdiene 3 i samsvar med f lgende EU direktiv 2006 42 EF og senere endringer 2004 108 EF og sen...

Page 7: ...table 65 Lubrication points diagram 65 Check of belt alignment 67 Change of reduction gear oil 67 Oil supply for centralised lubrication 68 How to clean the belt guiding rollers 68 How to store the m...

Page 8: ...8 Control unit drilling diagram ECU 129 Control unit wiring diagram and decalcomania ECU 130 CAN cable 131 Supply cable 132 Electro clutch cable 133 Bale density diameter cable 134 Direction indicator...

Page 9: ...of time to read the instructions to prevent unpleasant accidents When an accident occurs it is too late to remember that you had to behave differently Keep this manual in a well known and easily acces...

Page 10: ...t part 6 it includes the information about the functionalities the main features and the different intervention modes adjustment maintenance etc for the type of unit that has been installed in the mac...

Page 11: ...ry also establishes the performance modes for those operations that imply particular procedures Operator person that has been selected and authorised among the personnel who have the qualifications th...

Page 12: ...ously compromised The personnel that during the entire operating life of the machine perform any type of intervention in the same machine must have recognised competences and skills in the specific se...

Page 13: ...promise people s health and safety and lead to economic losses The machine must be used only for the purposes provided for by the Manufacturer An improper use of the machine can endanger people s safe...

Page 14: ...s from rotating Use only the cardan shaft supplied with the machine or rather use an original spare part Do not use the shaft supplied with other machines If the cardan shaft supplied with the machine...

Page 15: ...bale crosswise to the slope Use this precaution especially when the machine is equipped with the bale kicker Use the machine with the personal protective devices that are specified in the manual and t...

Page 16: ...li ance with the laws in force about occupational safety IDM 21720502800 pdf Perform maintenance and adjustment operations with the machine placed in a level area the wheels must be locked by using th...

Page 17: ...pment WEEE is subject to fine according to sanctions regulated by the laws in force in the territory where the infraction has been verified As implementation of the European directives 2002 95 CE 2002...

Page 18: ...to unhooking or parking the machine put the wedges in place Danger of catching do not go near any components of the pick up while the tractor s motor is running and the PTO is inserted Danger of catc...

Page 19: ...king it is forbidden to stop within the range of action of the ma chine Prevent unauthorised persons es pecially children old people and do mestic animals from approaching the operating area when the...

Page 20: ...General and safety information 217 205 2 fm IDM English 14 Part 1 Page intentionally left without information...

Page 21: ...machine The machine allows manufacturing soft core or solid core bales with different density and diameter Only one operator is requested on the tractor driver for the use and operation of the machine...

Page 22: ...IDM 21722900101 pdf Tightener unit F Net binder unit G Twine or net introduction device L Electronic control system N Pick up unit C Product feeding unit D Cardan shaft A1 Drawbar B Transmission unit...

Page 23: ...he pick up unit is equipped with a safety bolt which in case of product clogging gets sheared to prevent damages to units or parts of the machine Product feeding unit D it transfers the product into t...

Page 24: ...The feed unit conveys the product into the baling cham ber The baling process starts in side the baling chamber thanks to the operation of the belts The tightener unit keeps the belts tightened to con...

Page 25: ...l ma noeuvre If the machine is not equipped with the bale kicker the opera tor will have to move the ma chine backwards of about 4 5 m and then unload the bale At the end of the unloading operation in...

Page 26: ...risks still remain Danger of lethal whiplash if the PTO is accidentally started during the connection of the cardan shaft which is not performed according to the correct procedures and sequences Do no...

Page 27: ...stalled in a correct way AREAS OF DANGER 18 The figure illustrates the danger zones where no one should be when the machine is in use It is the operator s duty to keep such zones out of bounds if nece...

Page 28: ...17 b 19 0 45 17 inflation pressure bar a 2 5 b 2 5 a 2 5 b 2 5 a 2 5 b 2 5 Dimensions of pick up wheel tyres 16x6 50 8 6 PR 16x6 50 8 6 PR 16x6 50 8 6 PR inflation pressure bar 1 5 1 5 1 5 Tightening...

Page 29: ...on rate rpm 540 540 540 Splined profile of the PTO shaft 1 3 8 z 6 Tow bar Rotating with U hook Diameter of towing coupling pivot of the tractor mm 35 40 50 Hydraulic system N 1 single acting control...

Page 30: ...5 a 19 0 45 17 b 550 45 22 5 inflation pressure bar a 2 5 b 2 5 a 2 5 b 2 5 a 2 5 b 2 5 Dimensions of pick up wheel tyres 16x6 50 8 6 PR 16x6 50 8 6 PR 16x6 50 8 6 PR inflation pressure bar 1 5 1 5 1...

Page 31: ...V kW 70 52 70 52 70 52 PTO rotation rate rpm 540 540 540 Splined profile of the PTO shaft 1 3 8 z 6 Tow bar Rotating with U hook Diameter of towing coupling pivot of the tractor mm 35 40 50 Hydraulic...

Page 32: ...45 17 a 15 0 55 17 b 19 0 45 17 inflation pressure bar a 2 5 b 2 5 a 2 5 b 2 5 a 2 5 b 2 5 Dimensions of pick up wheel tyres 16x6 50 8 6 PR 16x6 50 8 6 PR 16x6 50 8 6 PR inflation pressure bar 1 5 1...

Page 33: ...52 PTO rotation rate rpm 540 540 540 Splined profile of the PTO shaft 1 3 8 z 6 Tow bar Rotating with U hook Diameter of towing coupling pivot of the tractor mm 35 40 50 Hydraulic system N 1 single a...

Page 34: ...45 17 b 550 45 22 5 a 19 0 45 17 b 550 45 22 5 inflation pressure bar a 2 5 b 2 5 a 2 5 b 2 5 a 2 5 b 2 5 Dimensions of pick up wheel tyres 16x6 50 8 6 PR 16x6 50 8 6 PR 16x6 50 8 6 PR inflation press...

Page 35: ...r to the pto CV kW 75 56 75 56 75 56 PTO rotation rate rpm 540 540 540 Splined profile of the PTO shaft 1 3 8 z 6 Tow bar Rotating with U hook Diameter of towing coupling pivot of the tractor mm 35 40...

Page 36: ...and or clogging in the zone of the pick up unit and or of the feeding unit SIMPLE FEEDER Tool for product clogging removal A1 it is a safety device that is used to remove the blockages and or cloggin...

Page 37: ...cket F it is 3 pole and must be installed on the tractor if the latter is not equipped with a socket Bar G it is used during the repairs of the rollers in the baling cham ber Bar H it is used to intro...

Page 38: ...o move the bale away from the machine dur ing the unloading operation This way you can close the tail gate without the need to perform additional manoeuvres forward and backward movements to restart t...

Page 39: ...conditions Fixed guard C it prevents the access to the moving devic es of the machine It can be opened only by means of an in tentional action and with the aid of a tool Wheel chocks D they are used...

Page 40: ...olt of the pick up unit M in case of product clogging it gets sheared to prevent damages to assemblies or parts of the ma chine Only for narrow or wide pick up unit Safety bolt of feeding unit with si...

Page 41: ...n the machine in paragraph Oil pressure devices Hydraulic cylinder A it is single acting type furthermore it opens and closes the tail gate Hydraulic cylinder B it drives the belt tightener to cre ate...

Page 42: ...the binder unit to the tractor Sensor D it detects the position of the hooks to close the tail gate Potentiometer E it detects an excessive accumulation of product on the right side of the bale being...

Page 43: ...ON AND SAFETY PLATES 30 The figure shows the location of all safety plates while their meaning is explained in booklet 1 Important Make sure that all plates are legible If they are not clean or replac...

Page 44: ...IDM 21720307900 pdf General information about the machine 483 004 0 fm IDM English 38 Part 2...

Page 45: ...ponents Electronic control system A it is packed into a box which is placed into the reel holding container twine Cardan shaft B it is packed into a box which is fastened to a part of the machine Impo...

Page 46: ...ove the locking pin D1 and the hitch pin D lift the leg and then fasten it again 6 Lift the pick up unit and then lock it in lifted position by us ing the specific cock 7 Load the machine on the means...

Page 47: ...check the relevant category and the features of the tractor to which it must be coupled so that you can assure its stability and correct operation After having checked the features of the tractor you...

Page 48: ...by using the screw C To modify the height of the draw bar follow the instructions 1 Fasten the drawbar by using a lifting device lifting beam with a suitable capacity 2 Loosen screws A 3 Unscrew the n...

Page 49: ...the operation check that the locking screws are correctly tightened to pre vent the risk of detachment be tween the drawbar and the eye HOW TO SET THE LENGTH OF THE CARDAN SHAFT 36 Follow the instruct...

Page 50: ...machine 7 Measure the length Y of the cardan shaft Important The length Y of the cardan shaft completely closed must be smaller than 10 cm at the dis tance X If not so cut the ex ceeding part from th...

Page 51: ...PTO unexpected start The constant velocity joint of the cardan shaft must direct to wards tractor PTO 11 Connect the safety chains of the protections one to a com ponent of the machine and the other t...

Page 52: ...and a constant preservation of safety requirements To improve the safety conditions when the machine is working besides personal experience and knowledge of all details about safety you have to consid...

Page 53: ...re its stability and correct operation Danger Warning After having prearranged the necessary safety measures only an operator must perform the operations to couple the machine from the tractor 2 Remov...

Page 54: ...the tractor The hoses A B connect the tail gate opening closing hy draulic system and the bale density hydraulic system 3 Connect the hose C to the couplings of the single acting control valve in the...

Page 55: ...e easier if the disconnection is performed in such a way as to al ways assure the height of the eye from the ground 2 Introduce the safety wedges A 3 Disengage the power cables 4 Disengage the electro...

Page 56: ...and then re introduce the hitch pin with the plug 11 Adjust the height of the support leg E using the handle F 12 Remove the locking pin G1 and the hitch pin G to disen gage the tractor from the ma c...

Page 57: ...sufficient number of net reels If not so provide for them See Net binder unit electronic Check that the machine is supplied with a sufficient number of twine reels If not so provide for them See Twin...

Page 58: ...picture Narrow windrow apply the trajectory that is shown in the picture to uniformly feed the baling chamber At the end of the checks act as specified 1 Position the machine in the windrow 2 Adjust...

Page 59: ...bale unloading area 2 Adjust the lever A of the dou ble acting control valve with floating position into the posi tion 1 and do not release it be fore the completion of the bale unloading operation In...

Page 60: ...device has reached the set working pressure Caution Precaution If the electronic control system warns that the tail gate has not closed correctly place lever A again in position 2 and then repeat the...

Page 61: ...ol valve in the tractor in position 1 to open the tail gate 4 Adjust the lever A of the trac tor hydraulic control valve into the position 2 in order to close the tail gate and keep it in posi tion un...

Page 62: ...ve also to consider the reported instructions and suggestions Unload the bale from the machine Make sure the tail gate is closed in a complete and correct way Make sure that the machine is correctly c...

Page 63: ...he length of the spring and as a consequence the tensioning of the chain C by means of the nuts B and the locknuts 6 Close the cover A HOW TO ADJUST CENTRALISED LUBRICATION 46 Follow the instructions...

Page 64: ...responding divisions and thus wear them out to an excessive extent Caution Precaution During design and manufacturing no measure was adopted to al low the operator to access the upper areas of the ma...

Page 65: ...screws A and low er the roller Q1 by using the adjustment screw B 2 Start the engine of the tractor activate the PTO and adjust it to its minimum rate 3 Check the alignment between the belts and if n...

Page 66: ...maller than the one specified in the picture 6 Tighten the nuts C on both sides 7 Adjust the screw A and the locknut to lock the blade type roller D 8 Manually adjust tensioner N to regulate the tensi...

Page 67: ...person nel that are authorised to perform the aforesaid interventions must comply with all precautions that are necessary to assure the safety of all people involved and in compliance with the requir...

Page 68: ...y 50 hours Transmission unit Check the wearing condition of pinions and chains Oil pressure system Check the efficiency of tail gate opening and closing operations Towing drawbar and eyelet Make sure...

Page 69: ...der unit electronic How to replace the blade At season end Transmission unit Clean and lubricate Product feeding unit Every 8 hours Feeding forks Check that there is no product accumulation between th...

Page 70: ...Assistance Centre that is authorised by the manufacturer Auger transmission left side Check and if necessary adjust the tensioning of the chain see Pick up unit How to adjust the pick up transmission...

Page 71: ...ition key Lubricate the devices in the points and at the specified intervals Important Before lubricating thoroughly clean the implied devices and the greasers to prevent impurities from being mixed w...

Page 72: ...40 h 20 h 300 h 40 h 20 h IDM 48300400800 pdf Legend Inject grease oil Read cardan shaft i nstructions carefully Spread with grease General information about the machine 483 004 0 fm IDM English 66 P...

Page 73: ...55 Follow the instructions 1 Make sure tractor PTO is dis engaged 2 Stop the engine apply the parking brake and disengage the ignition key 3 Prepare a container with suita ble capacity 4 Unscrew the...

Page 74: ...tion Precaution Use oils whose features are sim ilar to the ones that are specified in the Lubricant table HOW TO CLEAN THE BELT GUIDING ROLLERS 57 Follow the instructions 1 Make sure tractor PTO is d...

Page 75: ...engine of the tractor and then disengage the ignition key 9 Clean and remove product res idues between the rollers and the belts 10 Check the general conditions of the devices in the baling chamber 1...

Page 76: ...nd that it rests on the specific support all protections must be undam aged and efficient In the models with double feed er remove the lateral closures of the platform and clean the product feeding un...

Page 77: ...r units SPECIAL MAINTENANCE 60 Although the machine was designed and built to work in difficult en vironmental conditions after a few years special maintenance must be carried out to preserve perfect...

Page 78: ...by expert personnel for example a tyre man who are capable of per forming the intervention a correct and safe way If it is not possible to make the operation be performed by expert personnel it is cru...

Page 79: ...ginal position 9 Assemble a new or repaired belt B Install the belt on the guide pulleys and pay attention to the direction of the belt bevel relating to the forward direction of the same belt see the...

Page 80: ...Open the cock A 14 Place the lever of the hydraulic control valve in the tractor in position 2 to close the tail gate IDM 21722903300 pdf MANUAL EQUIPMENT FOR VICE MATO TYPE JUNCTIONS 64 Follow the in...

Page 81: ...e two pivots at a time into a single hole 5 Before introducing the belt tighten the vice until the junctions are slightly tightened and the belt can be easily introduced 6 Introduce the first end of t...

Page 82: ...lt must lean on the stop pins Close the junction until it touches the surface of the belt 9 By using a hammer introduce the punch into the left hole until its side touches the equipment Hit the punch...

Page 83: ...al body 11 Open the vice and slightly press the belt backwards to remove it 12 Crush the nails on a solid base Pay attention not to hit or damage the circular part of the cou pling 13 In case of belts...

Page 84: ...e applied to belts of any width 15 Repeat the whole procedure for the other end of the belt Important The same side of the belt must be turned forward 16 Bevel the corners of a single end of the belt...

Page 85: ...her and make sure that the ends of the belt are aligned after that intro duce the junction pivot The bevelled end must move forward in the driving direction 18 For a perfect assembly remove the rubber...

Page 86: ...a suitable zone not easily accessible and oppor tunely bounded so as to prevent anyone having access to it MACHINE DEMOLITION 66 Whoever is authorised to carry out the demolition of the machine has t...

Page 87: ...rence Light bale The windrow was not prepared correctly Correct the preparation of the windrow see How to prepare the product windrow in booklet 2 The speed of the forward movement is too high Decreas...

Page 88: ...Cause Cure Reference Table 2 Operation irregularities of the machine Trouble Cause Cure Reference The machine gets clogged with the product Too big or irregular bale Correct the windrow dimension see...

Page 89: ...rect Modify the path of the tractor see Instructions about product pick up in booklet 2 the guide rollers are not positioned in a correct way adjust the position of the rollers see How to adjust belt...

Page 90: ...booklet 6 The reel brake is not adjusted in a correct way Adjust the reel brake see How to adjust the reel brake in booklet 6 Net meshes are too wide Use a suitable net reel see Technical data in book...

Page 91: ...twine guiding arm Make the twine go out of the twine guiding arm of about 25 30 cm see How to introduce the twine in booklet 7 The binding element introduction unit does not operate Check and contact...

Page 92: ...he clamps during the final phase of the binding process do not press sufficiently Replace the springs The twine guiding arms get stuck Faulty potentiometer Get the potentiometer repaired or replaced b...

Page 93: ...de the tine holder rods Baffle plate B it allows a more regular feeding of the product even in case of short and chopped products The baffle plate can be fixed or tilting In the machines equipped with...

Page 94: ...n order to be able to lift and lower the pick up unit 2 Place the lever B of the hy draulic control valve in the trac tor in position 1 to lift the pick up unit A or rather in position 2 to lower it I...

Page 95: ...to the conformation of the ground A correct balancing allows the pick up unit to keep resting on the ground with the wheels and to lift correctly when it knocks against an obstacle Important The pick...

Page 96: ...e the safety pin A 6 Disconnect the safety plate B 7 Slightly extract the wheel hold er arm C and then rotate it to obtain the desired height 8 Re introduce the arm into the new hole 9 Reintroduce the...

Page 97: ...plate 3 Remove the safety pin A 4 Release the chain B and then reconnect it in such a way as to position the baffle plate at the desired height 5 Place the safety pin A 6 Repeat the same operation on...

Page 98: ...sure tractor PTO is dis engaged 2 Stop the engine apply the parking brake and disengage the ignition key 3 Unscrew the screws to disas semble the guard A 4 Loosen the nut B displace the tightener C to...

Page 99: ...up unit by using the specific tool See How to re move product clogging in the pick up unit 4 Unscrew the screws to disas semble the guard A 5 Remove the damaged parts of the safety bolts F 6 Introduc...

Page 100: ...Pick up unit wide type 483 007 0 fm IDM English 94 Part 4 Page intentionally left without information...

Page 101: ...ck up operation easier and is equipped with two cams that guide the tine holder rods Baffle plate B it allows a more regular feeding of the product even in case of short and chopped products In the ma...

Page 102: ...n in order to be able to lift and lower the pick up unit 2 Place the lever B of the hy draulic control valve in the trac tor in position 1 to lift the pick up unit A or rather in position 2 to lower i...

Page 103: ...s to the conformation of the ground A correct balancing allows the pick up unit to keep resting on the ground with the wheels and to lift correctly when it knocks against an obstacle Important The pic...

Page 104: ...e the safety pin A 6 Disconnect the safety plate B 7 Slightly extract the wheel hold er arm C and then rotate it to obtain the desired height 8 Re introduce the arm into the new hole 9 Reintroduce the...

Page 105: ...W TO ADJUST THE PICK UP TRANSMISSION CHAIN 85 Follow the instructions 1 Make sure tractor PTO is dis engaged 2 Stop the engine apply the parking brake and disengage the ignition key 3 Unscrew the scre...

Page 106: ...Pick up unit extra large type 483 008 0 fm IDM English 100 Part 4 Page intentionally left without information...

Page 107: ...ed by the main motor drive of the machine where it is installed Feeder device A it receives the product from the pick up unit and transfers it to the baling chamber Scraper B prevents the backflow and...

Page 108: ...2 Part 5 ELECTRICAL DEVICES 87 Sensor A indicates the deck of the Drop floor device in the raised position OIL PRESSURE DEVICES 88 Hydraulic cylinder A raises and lowers the deck of the Drop floor dev...

Page 109: ...ic control valve from position 1 to position 2 to lower the deck of the Drop floor device B and obtain the clogging removal of the feeding unit 4 Activate the lever A to bring the deck of the Drop flo...

Page 110: ...Feeding unit rotor 217 240 0 fm IDM English 104 Part 5 Page intentionally left without information...

Page 111: ...amber It is particularly suitable for harvesting fine limbed and high grade products where it is necessary to protect the leaf structure Feeding platform A the product that is transported from the pic...

Page 112: ...te the PTO 6 Place the lever C in position 1 and do not release it until the completion of the bale unload ing operation 1 2 IDM 21720700401 pdf B E D C 7 Switch off the engine of the tractor and then...

Page 113: ...r PTO is dis engaged 2 Stop the engine apply the parking brake and disengage the ignition key 3 Remove the product that clogs the feeding unit by using the specific tool See Product clogging removal i...

Page 114: ...Product feeding unit with simple feeder 217 232 0 fm IDM English 108 Part 5 Page intentionally left without information...

Page 115: ...ons Net driving rollers C at the beginning of the binding operation they introduce the net into the baling chamber The dancing roller C2 keeps pressed against the motorised roller C1 in a way to assur...

Page 116: ...ake and disengage the ignition key 3 Open guards A B 4 Lift the braking device C until it locks 5 Remove split pin D1 and re move pin D 6 Rotate the reel support E and disengage the knob F1 from the r...

Page 117: ...15 Close guards A B Important If during the binding operation the net tends to spread in an excessive way modify the unwinding direction see the picture path X If the net keeps unused between the rol...

Page 118: ...ith respect to the pivot D1 in order to modify its posi tion and so achieve a different braking action 5 Repeat the operation in the oth er bracket 6 Close guards A B HOW TO ADJUST THE PRESSURE OF THE...

Page 119: ...c tor and then disengage the igni tion key 4 Open the cover A The hooks B are completely lift ed 5 Use the nuts C until the arm E and the lever F are at 3 mm see figure 6 Definitively tighten nuts C 7...

Page 120: ...is dis engaged 2 Stop the engine apply the parking brake and disengage the ignition key Before performing operations within the binder area deacti vate the cutting device in order to avert the danger...

Page 121: ...h the help of an assistant 1 Make sure tractor PTO is dis engaged 2 Stop the engine apply the parking brake and disengage the ignition key 3 Open guards A B 4 Unscrew the screw C to loos en the tighte...

Page 122: ...Net binder unit electronic 217 208 1 fm IDM English 116 Part 6 Page intentionally left without information...

Page 123: ...mul taneous and opposed way with respect to the other twine guiding arm The electronic control system sets the winding mode and the quantity of twine Cutting arm B it automatically cuts the twine at t...

Page 124: ...HE TWINE 104 This operation should be performed only the first time that the machine is started In order not to have to repeat this operation supply the reels before they completely run out of twine F...

Page 125: ...IDM 21720900302 pdf F2 F1 F1 D1 E E F1 7 Overlap the twine guiding arms D1 D2 one to the other See Electronic control system 8 Deactivate the electronic con trol system 9 Pull the twine F1 and extrac...

Page 126: ...17 Close the twine case L intro duce the hitch pin H and then screw the nut G Perform the operation only with front twine box 18 Close guards A B C HOW TO SUPPLY THE TWINE REELS 105 Prevent the machi...

Page 127: ...side or front type If there is a front twine box first introduce the rear reels Important To prevent the twine from unwinding in a helical way the reels must be positioned with the wordings on the pa...

Page 128: ...702 pdf D2 D1 Terminal 5 In order to connect them knot the upper end of a reel with the lower end of the following reel Important In order to make sliding easier and to prevent entanglement connect th...

Page 129: ...3 Open guards A B 4 Unscrew the nut C remove the hitch pin D and open the twine case E Perform the operation only with front twine box 5 Loosen screws F 6 Operate on the support G to adjust the tensi...

Page 130: ...de mark the area that enters into contact with the structure of the cutting arm in such a way as to identify the position and the correct coupling during the re assem bly operations 5 Unscrew the scre...

Page 131: ...483 004 0 IDM 125 English Part 8 Attachments...

Page 132: ...f the direction indicators 16 S2 Reset start position sensor 13 SB Twine binding end sensor 9 SC Supercut sensor 4 SD Drop floor sensor 5 SF Feeding motor sensor 11 SK Net knife sensor 10 SM Bale maxi...

Page 133: ...IDM 48300401100 pdf 483 004 0 IDM 127 Attachments English Part 8 ESD A01...

Page 134: ...5 52 MT00001548 SENSOR M12 13 18 19 22 42 43 53 MT00001549 SENSOR M18 12 25 26 32 33 38 54 MT00001577 SENSOR ASSY ANGLE 90DEG 1500 9 55 MT00001579 SENSOR ASSY ANGLE 90DEG 5700 10 0 0 0 1 D E L E V L...

Page 135: ...pass valve cable M12 M12 sensor cable twine 2 sensor cable twine 1 can cable M16 M12 M12 M12 M12 M12 sensor cable net pulse sensor cable max bale sensor cable hook left sensor cable hook right feeding...

Page 136: ...floor clutch feeding motor twine motor net pulse twine 1 twine 2 net knife hook left hook right drop floor reset start pos twine end pos super cut bale size 1 2 super cut 1 2 pickup power cable fuse 3...

Page 137: ...483 004 0 IDM 131 Attachments English Part 8 ESD A05 CAN CABLE 1 IDM 48300101800 pdf...

Page 138: ...English Part 8 ESD A06 SUPPLY CABLE 1 RECHTS connector pos contact kabel kleur lengte contact function R W P T C A n w o r b r e e d l o s D N R G T C A e u l b r e e d l o s G N I D N I B R E V S K N...

Page 139: ...483 004 0 IDM 133 Attachments English Part 8 ESD A07 ELECTRO CLUTCH CABLE 1 connector contact kabel kleur lengte contact function r e w o p n w o r b d n u o r g e u l b 0 8 mtr IDM 48300102000 pdf...

Page 140: ...Attachments 483 004 0 IDM 134 English Part 8 ESD A08 BALE DENSITY DIAMETER CABLE 1 IDM 48300102100 pdf...

Page 141: ...Part 8 ESD A09 DIRECTION INDICATOR CABLE 1 sensor lengte kleur kleur lengte kabel contact function n w o r b n w o r b S k c a l b k c a l b e u l b e u l b 2 5 mtr kabel van de sensor B l e b a k A...

Page 142: ...Attachments 483 004 0 IDM 136 English Part 8 ESD A10 SENSOR CABLE 0 1 kleur lengte power brown S black ground blue inkorten naar 1 5 mtr IDM 48300102300 pdf...

Page 143: ...483 004 0 IDM 137 Attachments English Part 8 ESD A11 SENSOR CABLE 90 1 contact kleur lengte sensor kabel function n w o r b S k c a l b e u l b IDM 48300102400 pdf...

Page 144: ...Attachments 483 004 0 IDM 138 English Part 8 ESD A12 SOLENOID VALVE CABLE 1 connector kabel nummer lengte contact function 1 2 3 mtr IDM 48300102500 pdf...

Page 145: ...483 004 0 IDM 139 Attachments English Part 8 IDM 48300100400 pdf HR Picture 2 Picture 1 Picture 3 Picture 4 Picture 5 ECU BCT SC SD PICTURE 1...

Page 146: ...Attachments 483 004 0 IDM 140 English Part 8 IDM 48300100500 pdf Picture 8 CN Picture 9 Picture 7 Picture 6 SP VP VD VS ST MT SB PICTURE 1...

Page 147: ...483 004 0 IDM 141 Attachments English Part 8 IDM 48300100600 pdf Picture 14 HL Picture 13 Picture 12 Picture 11 Picture 10 S2 SN SF MF SK PICTURE 1...

Page 148: ...Attachments 483 004 0 IDM 142 English Part 8 IDM 48300401000 pdf Picture 15 PB Picture 17 PF Picture 15 PF V0 VR SM PICTURE 1...

Page 149: ...d pick up L M N HSD A02 Hydraulic system diagram of the machines with rotating feeder with Drop Floor and fastened pick up N HSD A03 3444248 Rotor hydraulic unit with Drop floor H H1 H2 HSD A04 Gate b...

Page 150: ...raulic system Ref Technical specifications Name Reference to the table HSD A00 T Tractor control valve 2a Tractor single acting control valve pick up 4 Safety cock 5 Knife operating jacks L1 HSD A01 H...

Page 151: ...483 004 0 IDM 145 Attachments English Part 8 IDM 48300401700 pdf HSD A01...

Page 152: ...nce to the table HSD A00 T Tractor control valve 2a Tractor single acting control valve pick up 3 Pick up solenoid valve 4 Safety cock 5 Drop floor actuating jacks M 9 Knife operating jacks L 11 Hydra...

Page 153: ...483 004 0 IDM 147 Attachments English Part 8 IDM 48300401800 pdf HSD A02...

Page 154: ...35 70 8 54 8 73 8 57 8 34 5 38 5 18 55 35 40 30 91 164 45 Caratteristiche Portata 3 l min Pressione 210 bar A B G P G 1 4 1 EL10B 10PB Alluminio Guarnizioni P B A 1 1 0 5 19 G 1 4 IDM 48300103100 pdf...

Page 155: ...483 004 0 IDM 149 Attachments English Part 8...

Page 156: ...H1 2 Bale density jack left side H1 3 Single acting stop valve 4 Gate jack right side H 5 Gate jack left side H 6 Safety cock 7 2 0 Single acting throttle valve 8 Pressure gauge 9 1 0 Single acting th...

Page 157: ...04 0 IDM 151 Attachments English Part 8 Tractor Double Effect Hydraulic connection 10 3 1 25 V 9 4 8 9 13 12 5 1 2 2 0 1 0 1 0 1 5 V 6 1 25 V 9 1 5 V 6 6 E D C F G B A 7 7 11 H IDM 48300402000 pdf HSD...

Page 158: ...Attachments 483 004 0 IDM 152 English Part 8 TAIL GATE BALE DENSITY HYDRAULIC CONTROL VALVE 1 IDM 48300402100 pdf HSD A05...

Page 159: ...unit extra large type 95 Pick up unit wide type 87 Product feeding unit with simple feeder 105 Twine binder unit electronic 117 General description of the machine General information about the machin...

Page 160: ...nts 146 I Improper use General information about the machine 20 Instructions and suggestions for use General information about the machine 51 Instructions for handling and loading General information...

Page 161: ...tenance and adjustments General and safety information 10 Safety rules about road circulation General and safety information 9 Safety rules about use and operation General and safety information 7 Saf...

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Page 163: ...Operation and maintenance manual Edition 05 2011 Printing date xxx Language GB Series xxx Serial number xxx Code 9820D50GB FOCUS...

Page 164: ......

Page 165: ...anual in a well known and easily accessible place in order to have it always at disposal when you need to read it The user and maintenance information which is an integral part of agricultural machine...

Page 166: ...s the standard policy of the company which reserves the right to modify this document without prior notification provided this does not constitute a safety risk 2009 Author of the texts illustrations...

Page 167: ...ge icons 11 Description of the screen page icons 14 Descrizione schema logico funzionale 6 Dismantling the equipment 22 E Environmental impact safety regulations 5 Equipment configuration at the first...

Page 168: ...483 011 0IX fm IDM English 2...

Page 169: ...TIONS This information makes the operator aware of the need to take special care to avoid accidents There is no substitute for caution Safety is re sponsibility of all operators who use the machine du...

Page 170: ...or to which the ma chine is coupled and who are also capable of performing the produc tion activity autonomously as well as in an adequate correct and riskless way Skilled technician a person authoris...

Page 171: ...h the relevant laws With reference to the WEEE directive Waste of Electrical and Electronic Equipment during dismantling the user must separate the electrical and the electronic components and dispose...

Page 172: ...Description of the operating logic diagram The figure shows the screen pages that make up the operating terminal and the list includes the description of the functions that can be displayed and or pro...

Page 173: ...Binding programmes screen page 7 Partial counter screen page 7a Total counter screen page 8 Bale density screen page 9 Farmer 1 screen page 9a Farmer 2 screen page 9b Farmer 3 screen page 10 Control...

Page 174: ...he tractor The terminal of the 3 pin socket should be connected directly to the pole of the battery through a cable having a section of at least 5 mm Caution Precaution Check that the socket on the tr...

Page 175: ...s with others not similar to the original ones DESCRIPTION OF CONTROLS 10 The figure shows the equipment with the control devices The list specifies the main functions of each control and item in the...

Page 176: ...available options programmed by the manufacturer G Buttons press them to select the previous or next programming ar ea H OK button press it to save the programmed values and to confirm the alarm mess...

Page 177: ...ing screen page Icon to display Set up screen page Icons to display next or previous screen page Icons to display next or previous card Icon to set the Metric system in all units of measurement Icon t...

Page 178: ...le twine binding Icon to enable net binding Icon to display Binding programmes screen page Icon to reset the length counter of the net used in the binding phase Icon to start twine binding in manual m...

Page 179: ...o select the operating unit to be activated Knives Drop floor Pick up Icon to save the production counters of the se lected card Icon to reset the production counters Icon to display Total counter scr...

Page 180: ...the reference values minimum programmed and maximum value Icon to programme the bale pressure only for machine with fixed chamber Graphic bar to display the bale pressure only for machine with fixed c...

Page 181: ...produced with twine binding and inserted knives Icon to display the number of bales produced with net binding and inserted knives Icon to display the number of bales produced with twine binding and re...

Page 182: ...tail gate closing Icon to activate or deactivate the acoustic sig nal when reaching 90 of bale pressing Icon to activate or deactivate the acoustic sig nal when starting the binding cycle PARAMETER PR...

Page 183: ...achine can be dis played ONLY in English Follow the instructions 1 Display Set up screen page 2 Press the push button A 3 Programme all parameters on screen page 4 Press the push button B 5 Programme...

Page 184: ...value 0 in area P1 Only for machines equipped with 0 bar valve The values assigned to P1 P2 P3 represent the actual pressure of the hydraulic system for bale density whose value is shown on the press...

Page 185: ...uttons D to activate the opening or closing of twine net insertion devices ACTIVATION OF OPERATING UNITS IN MANUAL MODE 18 Follow the instructions 1 Display Lock screen screen page 2 Press the push bu...

Page 186: ...tion Bale binding will automatically start when reaching the set diameter for machines with variable chamber or the set density for ma chines with fixed chamber Net binding Follow the instructions 1...

Page 187: ...ding programme See CROSSREFTesto2 5 Press the push button C 6 Press the push button D 7 When completing the bale press button E to activate the binding phase Net binding Follow the instructions 1 Disp...

Page 188: ...the equipment is made of Care should also be taken to the following Do not expose the equipment to driving rain or to high pressure water jet machines Do not leave the equipment in damp areas or near...

Page 189: ...ly resolved by quali fied personnel with certified experience achieved in the specific intervention field If malfunctions not included in the chart occur the user may inform the manufacturer about the...

Page 190: ...knife does not function properly Check the proper operation of the net cutting knife When confirming the alarm message the twine net insertion devices return to the rest position in order to allow the...

Page 191: ...WR OUT too low Supply voltage too weak lower than 9 V Contact the Technical Assistance Centre that is authorised by the manufacturer E16 Power voltage 5V OUT too low Supply voltage too weak lower than...

Page 192: ......

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